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Effects of Cooling Rate on the Crystallization Morphology and Electrical Properties of Random Copolymer Polypropylene for HVDC 冷却速率对高压直流用无规共聚物聚丙烯结晶形态和电性能的影响
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-18 DOI: 10.1002/macp.202500330
Wenqin Zhu, Fei Wang, Yuan Gao, Hongda Yan, Rongbo Li, Bin Du

Polypropylene (PP) has attracted significant attention as a recyclable thermoplastic for high-voltage direct current (HVDC) cable insulation, potentially replacing conventional cross-linked polyethylene (XLPE). This study systematically investigates the effects of cooling rate (10, 20, and 30°C/min) during melt processing on the crystalline structure and electrical properties of PP insulation material. Through comprehensive characterization using polarized optical microscopy, X-ray diffraction, and differential scanning calorimetry, the results indicate that increased cooling rates effectively suppress spherulite formation, reducing average spherulite diameter and decreasing crystallinity from 52% to 44%. These structural modifications yield a 450% enhancement in volume resistivity from 4.11 × 1013 to 2.26 × 101⁴ Ω m, along with a 21.4% improvement in DC breakdown strength from 224 to 272 kV/mm when measured at 70°C. However, space charge measurements reveal the presence of space charge accumulation at elevated temperatures, which we attribute to lattice defects induced by rapid crystallization. The results establish a quantitative processing-structure-property relationship, showing that controlled cooling rate optimization can significantly enhance PP's electrical performance for HVDC applications while maintaining its recyclability advantage over XLPE.

聚丙烯(PP)作为高压直流(HVDC)电缆绝缘的可回收热塑性塑料引起了人们的极大关注,有可能取代传统的交联聚乙烯(XLPE)。本研究系统地研究了熔体加工过程中冷却速率(10,20和30°C/min)对PP绝缘材料晶体结构和电性能的影响。通过偏光显微镜、x射线衍射和差示扫描量热法的综合表征,结果表明,增加冷却速率可以有效抑制球晶的形成,降低球晶的平均直径,将结晶度从52%降低到44%。这些结构修改产生450%的体积电阻率提高,从4.11 × 1013到2.26 × 101⁴Ω m,随着直流击穿强度提高21.4%,从224到272 kV/mm,在70°C下测量。然而,空间电荷测量显示在高温下存在空间电荷积累,我们将其归因于快速结晶引起的晶格缺陷。研究结果建立了定量的加工-结构-性能关系,表明控制冷却速率优化可以显著提高PP在高压直流应用中的电气性能,同时保持其相对于XLPE的可回收性优势。
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引用次数: 0
Tailoring the Morphological, Thermal, and Rheological Behavior of Melt-Compounded PHBV Bionanocomposites with Natural Attapulgite Nanoclay 天然凹凸棒石纳米粘土熔融复合PHBV生物纳米复合材料的形态、热、流变行为
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-14 DOI: 10.1002/macp.202500317
Lynda Zaidi, Idris Zembouai, Brahim Remila, Ismail Berrabah, Stéphane Bruzaud

The aim of this study was to incorporate attapulgite (ATP) (a naturally abundant nanoclay found in Algeria) into biodegradable poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) in order to enhance the thermal, crystallization, and viscoelastic properties of the resulting bionanocomposites. PHBV/ATP bionanocomposites containing 3 and 5 wt.% ATP was fabricated via melt compounding. Comprehensive physicochemical characterization of purified ATP confirmed its nano-fibrous morphology and excellent thermal stability, as evidenced by SEM and TGA analyses. At 3 wt.% loading, ATP was homogeneously dispersed within the PHBV matrix, leading to significant improvements in thermal stability (increased onset decomposition temperature), enhanced crystallization behavior (higher crystallinity degree), and improved complex viscosity and storage modulus, indicating a reinforcement effect on the polymer's viscoelastic response. These enhancements are attributed to effective polymer-clay interfacial interactions and the high aspect ratio of ATP nanorods. However, at 5 wt.% ATP, SEM revealed partial aggregation of the nanoclay, which disrupted the polymer matrix continuity and resulted in marginally reduced performance compared to the 3 wt.% formulation. This work highlights the potential of valorizing locally sourced Algerian ATP as a sustainable nanofiller for producing high-performance, eco-friendly PHBV-based bionanocomposites for applications such as packaging and agricultural materials.

本研究的目的是将凹凸棒土(ATP)(在阿尔及利亚发现的一种天然丰富的纳米粘土)掺入可生物降解的聚(3-羟基丁酸盐-co-3-羟基戊酸盐)(PHBV)中,以提高所得生物纳米复合材料的热、结晶和粘弹性性能。采用熔融复合法制备了ATP含量为3%和5%的PHBV/ATP生物纳米复合材料。通过SEM和TGA分析,对纯化后的ATP进行了全面的理化表征,证实了其纳米纤维形态和优异的热稳定性。在3 wt.%的负载下,ATP均匀地分散在PHBV基体中,导致热稳定性(提高起始分解温度),结晶行为(提高结晶度),复合粘度和存储模量的显著改善,表明对聚合物的粘弹性响应有增强作用。这些增强归因于有效的聚合物-粘土界面相互作用和ATP纳米棒的高纵横比。然而,当ATP含量为5 wt.%时,扫描电镜显示纳米粘土部分聚集,这破坏了聚合物基体的连续性,与3 wt.%的配方相比,性能略有下降。这项工作强调了阿尔及利亚本地ATP作为可持续纳米填料的潜力,可用于生产高性能、环保的phbv基生物纳米复合材料,用于包装和农业材料等应用。
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引用次数: 0
PCL-b-PnBA Additives Enable Flexible and Adhesive Photoresists through Microphase Separation PCL-b-PnBA添加剂通过微相分离实现柔性和胶粘性光刻胶
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-14 DOI: 10.1002/macp.202500364
Shibiru Yadeta Ejeta, Trupti Bembalkar, Shiao-Wei Kuo, Mao-Feng Hsu, Hsin-Min Wang, Kuan-Yu Kuo, Chih-Feng Huang

Photoresists (PRs) are light-sensitive polymers used in photolithography to fabricate micropatterns on substrates. This study proposes a microphase separation strategy to overcome the flexibility limitations associated with typical acrylic-based PRs in patterning applications by incorporating poly(ε-caprolactone)-b-poly(n-butyl acrylate) (PCL-b-PnBA) block copolymer (BCP) additives. A BCP additive was prepared using a dual-functional initiator, ethyl 2-hydroxyethyl-2-bromoisobutyrate (HEBiB), which can efficiently combine two eco-friendly polymerization techniques of ring-opening polymerization (ROP) and supplemental activator and reducing agent atom transfer radical polymerization (SARA ATRP) (i.e., ROP-Є-SARA ATRP), allowing for precise control over compositions and compatibility. For synthesizing the PRs, methyl methacrylate (MMA), acrylic acid (AA), and maleic anhydride (MAn) monomers were utilized to afford two randomly copolymerized pre-polymers, namely, P(MMA-r-AA) and P(MMA-r-MAn). Following esterification with allyl bromide and hydroxyethyl methacrylate (HEMA), two PR systems (abbreviated as PMAV and PMMAnMA, respectively) were prepared. By mixing various amounts of the PCL119-b-PnBA96 (Mn,NMR = 26,080; ΦPCL = 0.49; Đ = 1.28) and two PRs following UV-curing reactions, high transmission films can be obtained. Their photopatterning and mechanical properties were improved, owing to the occurrence of microphase separation within the matrix. Microstructure-containing matrices were characterized by small-angle X-ray scattering (SAXS). The compatibility of the BCP additive with commercially available polyimide acrylate (PIA) and polyurethane acrylate (PUA) PRs was examined. Lithographic evaluations showed improved resolution, uniformity, and developer resistance, highlighting the potential of PCL-b-PnBA-modified resins for high-performance photoresists in flexible electronic fabrications and next-generation lithography.

光刻胶(PRs)是光刻中用于在衬底上制造微图案的光敏聚合物。本研究提出了一种微相分离策略,通过加入聚(ε-己内酯)-b-聚(正丁酯丙烯酸酯)(PCL-b-PnBA)嵌段共聚物(BCP)添加剂来克服典型丙烯酸基PRs在图案应用中的灵活性限制。采用双功能引发剂2-羟乙基-2-溴异丁酸乙酯(HEBiB)制备了一种BCP添加剂,该引发剂可以有效地结合开环聚合(ROP)和补充活化剂和还原剂原子转移自由基聚合(SARA ATRP)(即ROP-Є-SARA ATRP)两种环保聚合技术,可以精确控制其组成和相容性。以甲基丙烯酸甲酯(MMA)、丙烯酸(AA)和马来酸酐(MAn)为单体,制备了两种随机共聚的预聚体P(MMA-r-AA)和P(MMA-r-MAn)。通过与烯丙基溴和甲基丙烯酸羟乙酯(HEMA)的酯化反应,制备了两种PR体系(分别缩写为PMAV和PMMAnMA)。将不同量的PCL119-b-PnBA96 (Mn,NMR = 26,080; ΦPCL = 0.49; Đ = 1.28)与两种pr进行紫外光固化反应,可以得到高透射率的薄膜。由于在基体内部发生了微相分离,其光图和力学性能得到了改善。用小角x射线散射(SAXS)对含微结构的基质进行了表征。考察了BCP添加剂与市售聚酰亚胺丙烯酸酯(PIA)和聚氨酯丙烯酸酯(PUA) pr的相容性。光刻评价显示,pcl -b- pnba改性树脂改善了分辨率、均匀性和显影剂抗蚀性,突出了pcl -b- pnba改性树脂在柔性电子制造和下一代光刻中的高性能光刻胶的潜力。
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引用次数: 0
Recent Progress in Intrinsically Stretchable Polymer Semiconductors for Stretchable Electronics 用于可拉伸电子器件的本质可拉伸聚合物半导体研究进展
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-12 DOI: 10.1002/macp.202500336
Shanlei Guo, Yanhong Tong, Qingxin Tang

Stretchable electronic devices have increasingly received interest both in the academic and industrial communities because of their potential to break the limitations of traditional rigid devices and further expand the fields of applications, especially in wearable and implantable devices. As the key component of stretchable transistors in stretchable electronics, the design of a suitable stretchable semiconductor is extremely urgent and essential, while the natural flexibility of polymer semiconductor makes it a promising material for stretchable electronics. However, high mechanical stretchability and high mobility simultaneously in one polymer semiconductor is still a challenge, because the two properties are opposite in relationship. In this review, recent strategies to enhance mechanical stretchability in polymer semiconductors while maintaining the mobilities are discussed, including molecular design, physical blending, and near-amorphous polymer, with emphasis on the control of both thin-film morphology and polymer-chain dynamics in the stretchable polymer semiconductor film. Last, challenges and outline future research perspectives of stretchable polymer semiconductors are discussed in conclusions and future prospects.

可拉伸电子器件因其突破传统刚性器件的局限性和进一步扩展应用领域的潜力而越来越受到学术界和工业界的关注,特别是在可穿戴和植入式器件方面。作为可拉伸电子中可拉伸晶体管的关键部件,设计一种合适的可拉伸半导体是非常迫切和必要的,而聚合物半导体的天然柔韧性使其成为一种很有前途的可拉伸电子材料。然而,在一个聚合物半导体中同时实现高机械拉伸性和高迁移率仍然是一个挑战,因为这两种性质的关系是相反的。在这篇综述中,讨论了在保持迁移率的同时提高聚合物半导体机械可拉伸性的最新策略,包括分子设计、物理共混和近无定形聚合物,重点是可拉伸聚合物半导体薄膜中薄膜形态和聚合物链动力学的控制。最后,在结论部分讨论了可拉伸聚合物半导体面临的挑战,并概述了未来的研究前景。
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引用次数: 0
Research Progress of High Performance and Functional Photocurable Resins Derived from Biomass 生物质制备高性能功能光固化树脂的研究进展
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-10 DOI: 10.1002/macp.202500319
Yanlin Li, Hang Zhou, Xiaohui Huang, Jing Liu, Yi Tan, Chengguo Liu, Ping Zhao

Photocurable resins have been widely utilized in industrial areas such as coatings, inks and 3D printing as the photocuring technology has the merits of fast curing rate at ambient temperature, low energy consumption, low volatile organic chemical (VOC) emissions, etc. However, affected by the crises including depletion of petroleum resources, greenhouse effect and environmental pollution, developing such polymer materials from renewable biomass have attracted extensive attention. In this paper, the researches on the preparation, high performance, and functionalization of photocurable resin derived from biomass like plant oil, natural phenol, cellulose, and lignin in recent years are reviewed. The structure–property relationships and industrial application potential of the photocurable resins are systematically explored, and the development direction of this field is prospected, which provide theoretical guidance and technical support for the subsequent development of high-performance and functional biomass-derived photocurable resins.

光固化树脂具有常温固化速度快、能耗低、挥发性有机化合物(VOC)排放少等优点,在涂料、油墨、3D打印等工业领域得到了广泛应用。然而,受石油资源枯竭、温室效应和环境污染等危机的影响,利用可再生生物质开发高分子材料引起了人们的广泛关注。本文综述了近年来以植物油、天然酚、纤维素、木质素等生物质为原料制备光固化树脂的制备方法、性能及功能化研究进展。系统探讨了光固化树脂的结构-性能关系和工业应用潜力,并展望了该领域的发展方向,为后续开发高性能、功能化的生物质源光固化树脂提供理论指导和技术支持。
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引用次数: 0
Liquid Crystal Block Copolymers With Side-On Mesogens: Orientation of Liquid Crystals at Microdomain Boundaries and Core–Shell Structure Formation 带有侧对介元的液晶嵌段共聚物:液晶在微畴边界的取向和核壳结构的形成
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-09 DOI: 10.1002/macp.202500334
Sayaka Yamagishi, Reon Shioda, Naruki Kurokawa, Masatoshi Tokita

Pn-Mn,am-φLC block copolymers, composed of a side-on side-chain liquid crystal (LC) block and an amorphous poly(butyl methacrylate) (PBMA) block, were investigated to elucidate their microphase-separated morphology and LC orientation at the phase boundary. The LC block, at volume fractions φLC = 24%–70%, contains mesogens laterally attached via spacers of length n = 6–12. When φLC exceeds 50%, lamellar microdomains form and gradually transform into PBMA-cylinder microdomains. LC director orientation depends on n: perpendicular alignment occurs at n = 6 and 8, while parallel alignment appears at n = 10 and 12. At φLC below 40%, core–shell microdomains emerge, featuring a PBMA core and LC shell within a PBMA matrix. This morphology results from volume and backbone length imbalance, and chain conformation asymmetry. Although the LC block has a shorter contour length than PBMA, it occupies a larger volume due to its high molecular weight. The LC block stretches along the normal to the microdomain boundary, while the PBMA block adopts a slightly elongated random-coil conformation. These findings demonstrate that side-on side-chain LC blocks enable systematic control over microdomain morphology and LC orientation by tuning molecular parameters, offering insights for designing nanostructured materials.

研究了由侧对侧链液晶(LC)嵌段和非晶聚甲基丙烯酸丁酯(PBMA)嵌段组成的Pn-Mn,am-φLC嵌段共聚物的微相分离形态和相界处的LC取向。体积分数φLC = 24% ~ 70%的LC块通过长度为n = 6 ~ 12的间隔片横向连接。当φLC超过50%时,层状微畴形成,并逐渐转变为pbma -圆柱形微畴。LC指向器的方向取决于n:垂直方向出现在n = 6和8,平行方向出现在n = 10和12。在φLC低于40%时,出现了核-壳微畴,其特征是PBMA核心和PBMA矩阵中的LC壳。这种形态是由体积和主干长度不平衡以及链构象不对称造成的。虽然LC嵌段的轮廓长度比PBMA短,但由于其分子量高,占用的体积较大。LC块沿法向微畴边界延伸,而PBMA块采用略微拉长的随机线圈构象。这些发现表明,侧对侧链LC块可以通过调节分子参数来系统地控制微畴形态和LC取向,为纳米结构材料的设计提供了见解。
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引用次数: 0
Issue Information: Macromol. Chem. Phys. 21/2025 发布信息:Macromol。化学。理论物理的21/2025
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-11-06 DOI: 10.1002/macp.70147
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引用次数: 0
Toward Intrinsically Flame-Retardant Polyurethane via Molecular Design of Polyester Polyol 聚酯多元醇分子设计研究本质阻燃聚氨酯
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-10-30 DOI: 10.1002/macp.202500298
Lihui Zhang, Yilan Wang, Xin Sun, Rui Wang, Chunyu Zhou, Keling Hu, Jinming Sun, Dianmei Zhang, Mingying Wang, Lixin Wang, Hui Tang, Jianwei Guo, Yuchan Meng, Wei Li, Liandi Li, Zhengfeng Ma

Given the defects existing in traditional additive flame retardants, it is of great research significance to endow polyurethane (PU) with intrinsic flame retardancy through molecular structure design. The polyester polyol (PAHI) is first synthesized by esterification with 1, 6-adipic acid, 1, 6-hexanediol, and itaconic acid, and then the itaconic acid reacts with 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO) to form a polyester polyol (PAHI-DOPO). The PAHI-DOPO monomer is used as part of PU flexible section to be cured with diphenylmethane diisocyanate (MDI) to obtain PU with an increased LOI value of 30.4% and flame-retardant grades reaching the V-0 level. Moreover, a small amount of PAHI-DOPO can significantly enhance the mechanical properties of PU, resulting in a strength increase from 15.1 to 18.2 MPa and an improvement in toughness from 753% to 815%. Compared with direct addition of equal amount of DOPO as flame retardant, the transparency and mechanical properties of PU are significantly improved. Interestingly, the intrinsic flame-retardant approach effectively avoids the sharp decrease in mechanical properties that occurs when the flame retardant migrates from the samples upon immersion in water. Thus, this synthetic flame-retardant polyester polyol offers an efficient, durable, and environmentally friendly approach to enhancing the flame-retardancy of PU.

鉴于传统添加剂阻燃剂存在的缺陷,通过分子结构设计赋予聚氨酯(PU)本征阻燃性具有重要的研究意义。首先以1,6 -己二酸、1,6 -己二醇和衣康酸为原料酯化合成聚酯多元醇(PAHI),然后衣康酸与9,10-二氢-9-氧-10-磷菲-10-氧化物(DOPO)反应生成聚酯多元醇(PAHI-DOPO)。将PAHI-DOPO单体作为PU柔性段的一部分,用二苯基甲烷二异氰酸酯(MDI)固化,得到LOI值提高30.4%,阻燃等级达到V-0级的PU。此外,少量PAHI-DOPO可以显著提高PU的力学性能,强度从15.1 MPa提高到18.2 MPa,韧性从753%提高到815%。与直接加入等量DOPO作为阻燃剂相比,PU的透明度和力学性能明显提高。有趣的是,固有阻燃方法有效地避免了当阻燃剂从浸入水中的样品中迁移时发生的机械性能急剧下降。因此,这种合成阻燃聚酯多元醇为提高PU的阻燃性提供了一种高效、耐用、环保的方法。
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引用次数: 0
Issue Information: Macromol. Chem. Phys. 20/2025 发布信息:Macromol。化学。理论物理的20/2025
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-10-20 DOI: 10.1002/macp.70146
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引用次数: 0
Reprocessable, Lignin-Derivable, Non-Isocyanate Polyurethane Covalent Adaptable Networks With Complete Recovery of (Thermo)Mechanical Properties 可再加工,木质素衍生,非异氰酸酯聚氨酯共价自适应网络完全恢复(热)机械性能
IF 2.7 4区 化学 Q3 POLYMER SCIENCE Pub Date : 2025-10-20 DOI: 10.1002/macp.70128
Sampanna V. Mhatre, Thomas H. Epps, III, LaShanda T. J. Korley

Front Cover: An artistic depiction of stiff, reprocessable, lignin-derivable non-isocyanate polyurethane covalent adaptable networks (CANs) enabled by dynamic disulfide chemistry. The lignin-derivable CANs exhibit faster stress relaxation than the petroleum-based analogs without loss in mechanical integrity. More details can be found in the Research Article by Sampanna V. Mhatre, Thomas H. Epps, and LaShanda T. J. Korley (DOI: 10.1002/macp.202500230).

封面:硬的艺术描绘,可再加工,木质素衍生的非异氰酸酯聚氨酯共价自适应网络(can)由动态二硫化化学实现。木质素衍生的can表现出比石油基类似物更快的应力松弛,而机械完整性没有损失。更多细节可以在Sampanna V. Mhatre, Thomas H. Epps和LaShanda T. J. Korley的研究文章中找到(DOI: 10.1002/mac .202500230)。
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引用次数: 0
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Macromolecular Chemistry and Physics
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