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Increasing the efficiency of refining and modification of aluminum alloys when using electromagnetic factors 利用电磁因素提高铝合金的精炼和变质效率
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.16
Mechanical properties of aluminum alloys and their corrosion resistance are strongly influenced by the content of non-metallic inclusions and hydrogen dissolved in the melt, therefore, the improvement of technologies for refining aluminum alloys is important. The use of electromagnetic factors for this purpose has not yet been studied enough, but theoretical studies and experiments carried out show that this direction is promising. The paper presents the results of testing a new technology in which electromagnetic factors are used to enhance the efficiency of aluminum alloy refining from non-metallic inclusions and hydrogen. A melt flow was initiated through a ceramic foam filter by an electromagnetic pump, through which an electric current with a frequency of 50 Hz passes. At the same time, argon was introduced perpendicular to the flow direction at the crucible bottom. After refining, a modifier was introduced into the liquid metal bath and electromagnetic stirring was started. Metallographic studies of the sample cast from the refined metal have shown a significant quality increase. Cast mechanical properties increased accordingly. Tables 1, Figs 1, Refs 10.
铝合金的力学性能及其耐腐蚀性受到熔体中非金属夹杂物和溶解氢含量的强烈影响,因此,改进铝合金精炼技术具有重要意义。电磁因素用于这一目的的研究还不够,但理论研究和实验表明,这一方向很有希望。本文介绍了一种利用电磁因素提高铝合金非金属夹杂物和氢气精炼效率的新技术的试验结果。通过电磁泵通过陶瓷泡沫过滤器启动熔体流动,频率为50Hz的电流通过该电磁泵。同时,在坩埚底部垂直于流动方向引入氩气。精炼后,将改性剂引入液态金属浴中,并开始电磁搅拌。对精炼金属铸造样品的金相研究表明,质量显著提高。铸造机械性能相应提高。表1,图1,参考文献10。
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引用次数: 1
Effect of a localized MHD body force on near-wall turbulence 局部MHD体力对近壁湍流的影响
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.13
The present study focuses on the response of a near-wall turbulent flow subjected to a spatially localized body force. Characteristics of a turbulent channel flow under a Lorentz force distribution are analysed through Direct Numerical Simulation at a low turbulent Reynolds number (4200) and a low magnetic Reynolds number. It is found that streamwise or spanwise magnetic fields alter only slightly the wall layer when the magnetic fields are constrained within the buffer layer. Yet, the turbulent wall layer is greatly affected once the edge of the localized Lorentz force reaches the logarithmic layer. Furthermore, the spanwise magnetic field results in flow relaminarization at much lower magnetic severity parameters than the streamwise magnetic field. We further show that this is basically coming from the specific MHD terms appearing in the shear-stress transport equations. Tables 1, Figs 6, Refs 5.
本研究的重点是近壁湍流在空间定域体力作用下的响应。通过直接数值模拟分析了在低湍流雷诺数(4200)和低磁雷诺数下洛伦兹力分布下的湍流通道流动特性。研究发现,当磁场被约束在缓冲层内时,流向或翼展方向的磁场仅轻微地改变壁层。然而,一旦局部洛伦兹力的边缘到达对数层,湍流壁层就会受到很大影响。此外,展向磁场在比流向磁场低得多的磁严重性参数下导致流动重新分级。我们进一步证明,这基本上来自剪切应力传输方程中出现的特定MHD项。表1,图6,参考文献5。
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引用次数: 1
Challenges in contactless inductive flow tomography for Rayleigh--Bénard convection cells Rayleigh-Bénard对流电池非接触感应流层析成像的挑战
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.3
Contactless inductive flow tomography (CIFT) can reconstruct the complex 3-dimensional flow structure of the large-scale circulation in liquid metal filled Rayleigh-Bénard (RB) convection cells. The method relies on the precise measurement of weak magnetic fields induced by currents in the conducting liquid arising from the fluid motion in combination with primary excitation fields. The velocity distribution is reconstructed from the magnetic field measurements by solving a linear inverse problem using the Tikhonov regularization and L-curve method. A number of technical challenges have to be overcome to reach the desired accuracy of the measurement signals. In this paper we will describe our design of a new CIFT set-up for a large RB vessel with a diameter of 320 mm and a height of 640 mm. We outline the major factors perturbing the measurement signal of several tens of nanoteslas and describe solutions to decrease mechanical drifts by thermal expansion to a sub-critical level to enable CIFT measurements for high-Rayleigh number flows. Figs 5, Refs 16.
非接触式感应流动层析成像技术(CIFT)可以重建液态金属填充的rayleigh - b (RB)对流单元内复杂的大尺度循环三维流动结构。该方法依赖于精确测量由流体运动引起的导电液体中电流感应的弱磁场,并结合一次励磁场。利用Tikhonov正则化和l曲线法求解线性逆问题,重建了磁场测量的速度分布。为了达到所需的测量信号精度,必须克服许多技术挑战。在本文中,我们将描述我们为直径为320毫米,高度为640毫米的大型RB容器设计的新型CIFT装置。我们概述了干扰几十纳特斯拉测量信号的主要因素,并描述了通过热膨胀到亚临界水平来减少机械漂移的解决方案,以实现高瑞利数流的CIFT测量。图5,参考文献16。
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引用次数: 2
Numerical study of the induced electric current of electrovortex flow in a cuboid vessel: electric scalar and magnetic vector potential formulations 长方体容器内电涡流感应电流的数值研究:电标量和磁矢量势公式
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.12
Motivated by the development of liquid metal batteries, the electrovortex flow of a liquid metal confined in a cuboid vessel is numerically studied. The electric scalar and magnetic vector potential formulations are implemented in the COMSOL Multiphysics software for the solution of the magnetohydrodynamic equations. In particular, a liquid metal is driven by a Lorentz force produced by the interaction of an axial electric current and the magnetic field generated by either one or a pair of magnets. Velocity profiles were compared with experimental measurements reported in the literature and a good comparison was observed. The induced electric currents are calculated using both Ohm's and Ampere's laws. The induced electric current distribution due to the liquid metal flow is analysed for the interaction parameter in the range of experimental conditions. Figs 5, Refs 17.
受液态金属电池发展的推动,对受限于长方体容器中的液态金属的电涡流进行了数值研究。电标量和磁矢量势公式在COMSOL Multiphysics软件中实现,用于求解磁流体动力学方程。特别地,液态金属由洛伦兹力驱动,洛伦兹力由轴向电流和由一个或一对磁体产生的磁场的相互作用产生。将速度剖面与文献中报道的实验测量结果进行了比较,并观察到了良好的比较。感应电流使用欧姆定律和安培定律进行计算。在实验条件范围内,分析了由液态金属流动引起的感应电流分布的相互作用参数。图5,参考文献17。
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引用次数: 0
How to electromagnetically stir in the slab continuous casting mould 如何在板坯连铸结晶器中进行电磁搅拌
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.9
Fluid flow plays a significantly important role in the continuous casting process which has a great influence on the steel quality. Electromagnetic stirring (EMS) has become a fairly established technology to control the flow behaviour within the mould. However, there still exist two important questions need to be answered, that is, what kind of flow pattern is the best one to achieve the high steel quality under EMS, and how to determine the optimal EMS parameters. Therefore, in order to clarify these questions, a methodology based on numerical simulation in an actual slab continuous casting mould has been developed to select an optimal EMS current, and three evaluation criteria are proposed in this paper, including: (1) a free surface rational criterion, (2) a uniformity criterion of the flow velocity distribution, (3) an inclusion removal criterion. By synthetically considering these evaluation criteria, the optimal EMS current is determined under different operating parameters. Meanwhile, this methodology can also be applied to optimize other operating conditions of continuous casting. Tables 1, Figs 8, Refs 13.
流体流动在连铸过程中起着重要作用,对钢的质量有很大影响。电磁搅拌(EMS)已经成为控制模具内流动行为的一种相当成熟的技术。然而,仍然存在两个重要的问题需要回答,即在EMS下,什么样的流型是实现高钢质量的最佳流型,以及如何确定最佳的EMS参数。因此,为了澄清这些问题,本文开发了一种基于实际板坯连铸结晶器数值模拟的方法来选择最佳EMS电流,并提出了三个评价标准,包括:(1)自由表面理性标准,(2)流速分布的均匀性标准,(3)夹杂物去除标准。通过综合考虑这些评价标准,确定了不同运行参数下的最佳EMS电流。同时,该方法也可用于优化连铸的其他操作条件。表1,图8,参考文献13。
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引用次数: 0
Experimental study of a liquid metal film flow in a streamwise magnetic field 流动磁场中液态金属膜流动的实验研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.1
Continuous wetting of a surface with liquid metal is indispensable in many applications, such as in fusion reactors. In the present study, we provide data on the suppression of free-surface instabilities of liquid metal film flows under the action of strong streamwise magnetic fields in analogy to the poloidal fields used in application. We have designed and built up an experimental test setup which allows studying the influence of magnetohydrodynamics on the dynamic behaviour of liquid metal GaInSn film flows in laminar, transient, and turbulent regimes. While the width and the length of the film are adjusted at w = 23 mm and l = 120 mm, respectively, we are able to apply strong uniform magnetic fields up to B = 5 T over the entire fluid-flow volume. Moreover, the setup allows to vary the Reynolds number within the range 200 ≤ Re ≤ 1700. The corresponding Hartmann and Stuart numbers are Ha ≤ 180 and N ≤ 40, respectively. This study shows that a streamwise magnetic field is capable of suppressing free-surface instabilities even in the turbulent regime of the film flow by dampening any motion perpendicular to the applied magnetic field. Plans for future studies include the quantitative investigation of the parameter space. Figs 4, Refs 8.
在许多应用中,例如在聚变反应器中,用液态金属连续润湿表面是必不可少的。在本研究中,我们提供了在强流向磁场作用下抑制液态金属膜流动自由表面不稳定性的数据,类似于应用中使用的极向场。我们设计并建立了一个实验测试装置,可以研究磁流体动力学对层流、瞬态和湍流状态下液态金属GaInSn膜流动动态行为的影响。当膜的宽度和长度分别调整为w=23毫米和l=120毫米时,我们能够在整个流体流动体积上施加高达B=5 T的强均匀磁场。此外,该设置允许在200≤Re≤1700的范围内改变雷诺数。相应的Hartmann数和Stuart数分别为Ha≤180和N≤40。这项研究表明,即使在膜流的湍流状态下,顺流磁场也能够通过抑制垂直于所施加磁场的任何运动来抑制自由表面的不稳定性。未来的研究计划包括对参数空间的定量研究。图4,参考文献8。
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引用次数: 1
Design of a coil for electromagnetic levitation: comparison of numerical models and coil realization 电磁悬浮线圈的设计:数值模型与线圈实现的比较
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.6
R. Pons, A. Gagnoud, D. Chaussende, O. Budenkova
Electromagnetic levitation is a unique environment allowing for making non-contact measurements over samples of liquid metals at different temperatures. The electromagnetic coil is the core of the electromagnetic levitation system, and its design defines the amount of energy introduced into the sample as well as the shape and stability of the latter during levitation. In the present work, analytical and numerical modelling for a real electromagnetic inductor is performed and compared with experimental observations. The shape of the experimental electromagnetic coil is assured due to 3D printing of a template which is used for the coil winding. Tables 3, Figs 5, Refs 14.
电磁悬浮是一种独特的环境,允许在不同温度下对液态金属样品进行非接触测量。电磁线圈是电磁悬浮系统的核心,其设计决定了试样在悬浮过程中引入的能量大小以及试样的形状和稳定性。在本工作中,对一个实际的电磁电感器进行了分析和数值模拟,并与实验结果进行了比较。实验电磁线圈的形状是有保证的,因为3D打印的模板是用于线圈绕组。表3,图5,参考文献14。
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引用次数: 0
Effect of the anode to cathode surface area ratio on the concentration distribution near the solid-liquid interface 阳极阴极表面积比对固液界面附近浓度分布的影响
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.11
For the solid-liquid chemical reaction, the mass transfer near the solid-liquid interface is often the rate determining step, such as in an electroplating process and in a high temperature process. To enhance the chemical reaction, traditional methods reduce the concentration boundary layer thickness formed near the solid-liquid interface by exciting a macro-scale flow in the bulk region. However, traditional methods have limitation in reducing the concentration boundary layer, because the concentration boundary layer exists in the velocity boundary layer. This means that the excitation of flow in the concentration boundary layer is important. Based on this concept, direct imposition of a force near the solid-liquid interface by superimposing the magnetic field and current has been proposed. By this means, the flow can be directly excited in the concentration boundary layer. In the past research, a Cu anodic electrode was dissolved in a Cu2+ aqueous solution, and the increase of the Cu2+ concentration decreased under the imposition of a time-varying force compared to that without the time-varying force imposition just above the centre of the anode. In this experiment, the uniformity of the solute concentration distribution under the time-varying force imposition with a different anode to cathode surface area ratio was investigated. As a result, the uniformity of the Cu2+ concentration distribution increased, and the average Cu2+ concentration in the vicinity of the anode surface decreased by increasing the anode to cathode surface area ratio. Tables 2, Figs 3, Refs 13.
对于固液化学反应,固液界面附近的传质往往是决定反应速率的步骤,例如在电镀过程和高温过程中。为了增强化学反应,传统的方法是通过在体区激发宏观尺度的流动来减小固液界面附近形成的浓度边界层厚度。然而,由于浓度边界层存在于速度边界层中,传统的方法在降低浓度边界层方面存在局限性。这意味着在浓度边界层中激发流动是重要的。基于这一概念,提出了在固液界面附近通过叠加磁场和电流直接施加力的方法。通过这种方法,可以在浓度边界层中直接激发流动。在以往的研究中,将Cu阳极电极溶解在Cu2+水溶液中,在施加时变力的情况下,与不施加时变力的情况相比,在阳极中心上方施加时变力时,Cu2+浓度的增加幅度减小。在本实验中,研究了不同阳极阴极表面积比下,随时间变化的力作用下溶质浓度分布的均匀性。结果表明,随着阳极与阴极表面积比的增大,Cu2+浓度分布的均匀性增加,阳极表面附近的平均Cu2+浓度降低。表2,图3,参考文献13。
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引用次数: 0
Numerical study of a centrifugal electromagnetic induction pump with zero flowrate 零流量离心电磁感应泵的数值研究
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.18
The objective of the present study is to develop a numerical model of the centrifugal electromagnetic induction pump to predict the developed pressure in the case of zero flowrate. This is done using the COMSOL Multiphysics software in a 2D space with a time harmonic approach. A good agreement with previously reported experimental results was obtained. Based on the developed model, a study of the linear electromagnetic induction pump is also carried out and the obtained results are compared with those for the centrifugal electromagnetic induction pump. It is shown that with a low interaction parameter, the centrifugal pump can develop a significantly higher pressure than the linear pump. Figs 12, Refs 5.
本研究的目的是建立离心电磁感应泵的数值模型,以预测零流量情况下的发展压力。这是使用COMSOL Multiphysics软件在二维空间中使用时间谐波方法完成的。与先前报道的实验结果获得了良好的一致性。基于所建立的模型,还对线性电磁感应泵进行了研究,并将所得结果与离心电磁感应泵的结果进行了比较。研究表明,在相互作用参数较低的情况下,离心泵可以产生比线性泵高得多的压力。图12,参考文献5。
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引用次数: 0
Simulation of binary alloy columnar solidification in the presence of EM forced convection 电磁强制对流条件下二元合金柱状凝固的模拟
IF 0.7 4区 工程技术 Q4 MECHANICS Pub Date : 2022-05-01 DOI: 10.22364/mhd.58.1-2.4
The article describes a numerical model of solidification of the SnPb alloy with electromagnetic stirring. The model is based on two open access computational codes. Comparison of the results of the calculation of directional horizontal solidification with natural and electromagnetically forced convection forces is presented. It is shown that the electromagnetic driven flow can affect the final segregation map only at the first stage of the solidification process. Tables 1, Figs 8, Refs 30.
本文建立了SnPb合金电磁搅拌凝固的数值模型。该模型基于两个开放访问计算代码。对水平定向凝固与自然对流和电磁强迫对流的计算结果进行了比较。研究表明,电磁驱动流动只会在凝固过程的第一阶段影响最终的偏析图。表1,图8,参考文献30。
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引用次数: 0
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Magnetohydrodynamics
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