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Assessment of multiaxially loaded safety components with uniaxial stress state in fatigue critical sites caused by design Beurteilung multiaxial belasteter Sicherheitsbauteile mit uniaxialem Spannungszustand verursacht durch Geometrie in kritischen Stellen 对设计引起的疲劳临界点单轴应力状态多轴加载安全部件的评估 Beurteilung multiaxial belasteter Sicherheitsbauteile mit uniaxialem Spannungszustand verursacht durch Geometrie in kritischen Stellen
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-08 DOI: 10.1002/mawe.202400137
C. M. Sonsino, N. M. Bauer, J. Baumgartner

The focus of this study, using results obtained with hollow specimens of the alloy Al 2024 T3 (AlCuMg2 T3) with a one-sided bore, was to determine if, under multiaxial loading, the fatigue strength in a notch with a uniaxial stress state can simply be assessed without the application of any multiaxial strength hypothesis. In the fatigue critical location, the bore edge, only a superimposition of normal stress components, resulting from axial loading or/and torsion, occurs. In the case of out-of-phase loading, the resulting local uniaxial stress is even lower than the stress under in-phase loading and leads to an increase of fatigue life to crack initiation under the non-proportional loading, which is not observed in the case of multiaxial stressing/straining of the material itself. As the local stress state in the crack initiation site is uniaxial, the application of a multiaxial strength hypothesis, for the failure criterion of crack initiation (l=0.2 mm), is not necessary. Furthermore, the benefit of non-homogenous stress distributions, which allow locally higher stresses than the levels given by the Woehler-line for unnotched specimens, was underlined by considering highly-stressed, material-volume-related support factors.

本研究的重点是利用单侧孔的 Al 2024 T3(AlCuMg2 T3)合金空心试样获得的结果,确定在多轴载荷作用下,是否可以在不应用任何多轴强度假设的情况下,简单地评估单轴应力状态缺口的疲劳强度。在疲劳临界位置,即内孔边缘,只有轴向加载或/和扭转产生的法向应力分量才会发生叠加。在相外加载的情况下,产生的局部单轴应力甚至低于相内加载下的应力,并导致非比例加载下的疲劳寿命延长至裂纹萌发,而这在材料本身的多轴应力/应变情况下是观察不到的。由于裂纹起始点的局部应力状态是单轴的,因此在裂纹起始点(l=0.2 毫米)的失效标准中无需应用多轴强度假设。此外,考虑到高应力、与材料体积相关的支撑因素,非均质应力分布的好处也得到了强调,它允许局部应力高于无缺口试样的沃勒线给出的水平。
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引用次数: 0
Comparative analysis of armid fiber reinforced polymer for strengthening reinforced concrete beam-column joints under cyclic loading Vergleichende Analyse von armierten faserverstärkten Polymeren zur Verstärkung von Balken-Stützen-Verbindungen aus Stahlbeton unter zyklischer Belastung
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-08 DOI: 10.1002/mawe.202300351
R. Mohanraj, P. Prasanthni, S. Senthilkumar, C. J. Blessy Grant

This research investigates the structural performance and failure mechanisms of beam-column joints reinforced with aramid fiber-reinforced polymer to bolster the durability and seismic resilience of concrete structures. It meticulously selects and proportions materials such as ordinary Portland cement Grade 53 cement, fine and coarse aggregates meeting IS: 383–1970 standards, and water conforming to IS: 456–2000 specifications. Tests confirm the high quality of ordinary Portland cement, crucial for optimal beam-column joint performance, while carbon fiber-reinforced polymer enhances structural integrity with its lightweight composition and substantial tensile strength (3800 MPa–4200 MPa). Failure analysis reveals that non-aramid fiber reinforced polymer wrapped beam-column joint specimens predominantly failed due to concrete crushing, whereas aramid fiber-reinforced polymer-wrapped specimens failed due to fracture in the aramid fiber-reinforced polymer composite, emphasizing stress concentration areas. This study underscores the pivotal role of stress distribution in failure mechanisms and underscores the significance of robust reinforcement design in bolstering structural resilience. These insights advance retrofitting strategies and reinforce techniques aimed at enhancing the longevity and seismic resistance of concrete structures.

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引用次数: 0
Solubility and magnetic properties of Ag−Co−Si alloy synthesized by mechanical alloying and annealing Löslichkeit und magnetische Eigenschaften von durch mechanisches Legieren und Glühen hergestellten Ag−Co−Si-Legierungen 通过机械合金化和退火合成的银-钴-硅合金的溶解度和磁性能 通过机械合金化和退火合成的银-钴-硅合金的溶解度和磁性能
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-08 DOI: 10.1002/mawe.202400022
S. Chabri

This present work concerns the effect of ternary addition of non-metallic and diamagnetic silicon on the metastable solubility of the immiscible silver-cobalt system during the course of ball milling, annealing of the ball milled samples and the corresponding magnetic properties. It should be noted that silicon has a smaller goldsmidt radius (111 pm) than silver (144 pm) and silicon+4 has more valence electrons than silver+1. Keeping the objectives of the current study in mind, silicon may thus be considered as an option for ternary addition, in contrast to metallic components. An attempt has been made to examine the phase changes that occurred in the 50 silver-40 cobalt-10 silicon (atom percent) system during ball milling and the subsequent isothermal annealing of the ball milled product. Phase evolution during mechanical alloying and isothermal annealing is identified by means of x-ray diffraction, differential thermal analysis, high resolution transmission electron microscopy and magnetic measurements. The addition of silicon facilitates cobalt‘s formation of a metastable alloy with copper after 50 hours of ball milling. Annealing significantly improves the magnetic characteristics of materials that have been ball milled; the optimal combination of magnetic properties was obtained after an hour of annealing at 550 °C.

本研究涉及在球磨、球磨样品退火和相应的磁性能过程中,三元添加非金属和二磁性硅对不相溶银钴体系的可迁移溶解度的影响。需要注意的是,硅的金斯密特半径(111 pm)小于银(144 pm),硅+4 的价电子数多于银+1。因此,考虑到当前研究的目标,与金属成分相比,硅可被视为三元添加的一种选择。我们尝试研究了 50 银-40 钴-10 硅(原子百分比)体系在球磨和随后的球磨产品等温退火过程中发生的相变。通过 X 射线衍射、差热分析、高分辨率透射电子显微镜和磁性测量,确定了机械合金化和等温退火过程中的相变。在球磨 50 小时后,硅的加入促进了钴与铜形成稳定合金。退火可明显改善球磨材料的磁性特征;在 550 °C 下退火一小时后,可获得最佳的磁性组合。
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引用次数: 0
Interfacial reaction on different solder composition after laser soldering Grenzflächenreaktion auf unterschiedliche Lotzusammensetzungen nach dem Laserstrahllöten 激光焊接后不同焊料成分的界面反应 激光焊接后不同焊料成分的界面反应
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-08 DOI: 10.1002/mawe.202200320
F. Muhamad Razizy, O. Saliza Azlina, Y. Farazila

This study used electroless nickel-immersion gold surface finish. The lead free solder used are tin-silver-copper 305 and tin-silver-copper 307 solder alloys. The difference in copper composition will affect the intermetallic compound′s microstructure after the laser soldering process. The intermetallic compound formation analysis reveals that only (Cu, Ni)6Sn5 was observed at the solder joint interface for both solders after laser soldering. The grain microstructure of tin-silver-copper 305 formed is rounded-shaped and bar-shaped, while tin-silver-copper 307 shapes are oval-shaped and flake-like. However, for cross-sectioned analysis, the intermetallic compound grain microstructure formed at the solder joint formation was (Ni, Cu)3Sn4 and (Cu, Ni)6Sn5 presented in dendrite-like and scale-like shapes. This result shows that copper content in solder composition is directly affected the intermetallic compound grain microstructure. When exposed to the ageing process, the intermetallic compound thickness will increase directly with ageing time. The intermetallic compound thickness for tin-silver-copper 305 was increased from 0.98 μm to 8.34 μm while tin-silver-copper 307 was increased from 1.54 μm to 8.76 μm. The result also shows that nano-sized of Ag3Sn grain particle was formed on the intermetallic compound surface after an ageing process for both samples, tin-silver-copper 305 and tin-silver-copper 307.

这项研究采用了无电解镍浸金表面处理工艺。使用的无铅焊料为锡-银-铜 305 和锡-银-铜 307 焊料合金。铜成分的不同会影响激光焊接过程后金属间化合物的微观结构。金属间化合物形成分析表明,两种焊料在激光焊接后的焊点界面上只观察到(铜、镍)6Sn5。形成的锡银铜 305 晶粒微观结构呈圆形和条形,而锡银铜 307 晶粒微观结构呈椭圆形和片状。但从横截面分析,在焊点形成处形成的金属间化合物晶粒微观结构为(镍、铜)3Sn4 和(铜、镍)6Sn5,呈树枝状和鳞片状。这一结果表明,焊料成分中的铜含量直接影响金属间化合物晶粒的微观结构。当暴露于老化过程中时,金属间化合物厚度会随着老化时间的延长而直接增加。锡银铜 305 的金属间化合物厚度从 0.98 μm 增加到 8.34 μm,而锡银铜 307 则从 1.54 μm 增加到 8.76 μm。结果还显示,锡-银-铜 305 和锡-银-铜 307 这两种样品经过老化过程后,在金属间化合物表面形成了纳米级的 Ag3Sn 晶粒。
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引用次数: 0
Development of significantly hard hypereutectoid plain carbon steel through incomplete austenitization based cyclic quenching treatment Entwicklung eines signifikant harten übereutektoiden Kohlenstoff-Glattstahls durch eine zyklische Abschreckung mit unvollständiger Austenitisierung 通过基于不完全奥氏体化的循环淬火处理,开发硬度明显提高的过共析普通碳钢 通过不完全奥氏体化的循环淬火处理,开发硬度明显提高的过共析普通碳钢
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-07 DOI: 10.1002/mawe.202400076
J. Maity, M. G. Dastidar, S. Mandal, S. Sharma, S. K. Chaudhary, A. Saha

In this investigation hot rolled steel bars of 1.24 weight % carbon steel are subjected to incomplete austenitization based cyclic quenching treatment. Each cycle consists of inserting the specimen in an electric resistance furnace at a temperature of 894 °C and holding for a short duration (6 minutes), followed by oil quenching to the room temperature. Such a typical thermal cycling results in the evolution of a novel microstructure that comprises of large clusters and blocks of cementite in a matrix of martensite after 3 and 4 cycles. Accordingly, a significantly high hardness (7.13 GPa) is achieved on execution of 3 cycles which envisages a new pathway of incomplete austenitization based cyclic quenching treatment for development of new-generation plain carbon hypereutectoid tool steel.

在这项研究中,对重量百分比为 1.24 的碳钢热轧钢棒进行了基于循环淬火处理的不完全奥氏体化。每个循环包括将试样放入温度为 894 ℃ 的电阻炉中并保持较短时间(6 分钟),然后油淬至室温。这种典型的热循环会导致一种新的微观结构的演变,这种结构由马氏体基体中的大团和大块雪明碳酸盐组成,经过 3 和 4 次循环后,这种微观结构就形成了。因此,在进行 3 次循环后,硬度明显提高(7.13 GPa),这为基于循环淬火处理的不完全奥氏体化开发新一代普通碳超共析工具钢提供了新途径。
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引用次数: 0
Investigation of the influence of cryogenic-temperature machining on ultrafine-grained chips and machined surface quality of solution-treated aluminum 7075 alloys Untersuchung des Einflusses der Tieftemperaturbearbeitung auf ultrafeinkörnige Späne und die Qualität der bearbeiteten Oberfläche von lösungsgeglühten Aluminium-Legierungen (7075) 低温加工对溶液处理铝 7075 合金超细晶粒切屑和加工表面质量影响的研究 低温加工对溶液处理铝 7075 合金超细晶粒切屑和加工表面质量影响的研究
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-11-07 DOI: 10.1002/mawe.202300303
H. Chen, Y. Zhang, F. Jiang, T. Chen

In this study, cryogenic-temperature formal machining technique was used to process solution-treated aluminum 7075 alloys, the mechanical properties, morphology, and microstructure of machined surface and produced chips are investigated. Results show machining temperature has a huge influence on chip and machined surface morphology, cryogenic-temperature machining chips and machined surfaces possess better surface integrity, chips are continuous and smoother, and machined surfaces are flatter. In contrast, room-temperature formal machining chips exhibit serrated cracks on their free surface and the machined surface produces more serious scaly spines phenomenon. Both cryogenic-temperature and room-temperature samples experience severe deformation, cryogenic-temperature machining alumium 7075 alloys max microhardness has enhanced from 98 HV 0.1 to 174 HV 0.1, and cryogenic-temperature samples’ microhardness is higher than corresponding room-temperature samples’ microhardness among all machining parameters. Cryogenic-temperature can effectively suppress dynamic recovery thus chips could store more dislocations and then possess smaller ultrafine-grained structures, accounting for higher microhardness. Besides cryogenic-temperature inhibits precipitation of solute cluster and second phase particles and plays a lubrication effect at tool-chip interface, thus cryogenic-temperature machining aluminum 7075 alloys could obtain superior machined surface quality/chip morphology to improve processability. (*: Equal contributi)

本研究采用低温正规加工技术加工固溶处理的铝 7075 合金,研究了加工表面和切屑的机械性能、形态和微观结构。结果表明,加工温度对切屑和加工表面形态有很大影响,低温加工的切屑和加工表面具有更好的表面完整性,切屑连续且更光滑,加工表面更平整。相比之下,室温下正式加工的切屑自由表面会出现锯齿状裂纹,加工表面会产生更严重的鳞刺现象。低温和常温试样都发生了严重变形,低温加工铝 7075 合金的最大显微硬度从 98 HV 0.1 提高到 174 HV 0.1,在所有加工参数中,低温试样的显微硬度都高于相应常温试样的显微硬度。低温能有效抑制动态回复,因此切屑能存储更多的位错,从而具有更小的超细晶粒结构,因此显微硬度更高。此外,低温还能抑制溶质团和第二相颗粒的析出,并在刀具-切屑界面上起到润滑作用,因此低温加工铝 7075 合金可获得优异的加工表面质量/切屑形态,从而提高加工性能。(*:等效贡献)
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引用次数: 0
Optimization of oak sawing parameters based on energy consumption and surface roughness Optimierung der Parameter für das Sägen von Eichenholz auf der Grundlage des Energieverbrauchs und der Oberflächenrauigkeit 基于能耗和表面粗糙度的橡木锯切参数优化 基于能耗和表面粗糙度的橡木锯切参数优化
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-28 DOI: 10.1002/mawe.202300385
Z. Hao, F. Zhang, X. Li, Y. Wang, T. Zhang, X. Guo

High energy consumption and poor processing quality are common problems in wood sawing. To address these issues, in this article, specific cutting energy and surface roughness were investigated with saw blade speed as control variables. Analysing the effect of parameters on specific cutting energy and surface roughness. The sawing parameters were optimised with the objectives of minimum specific cutting energy and minimum surface roughness. The findings indicate that specific cutting energy and surface roughness reduction with increasing rake angle; specific cutting energy and surface roughness decrease with increasing spindle speed; specific cutting energy decreases and surface roughness increases with increasing feed rate. ANOVA analysis reveals that sawing speed (n) has the most significant impact on specific cutting energy during oak cutting. The optimal solution derived from TOPSIS suggests a specific cutting energy of 2E7 J/m3 and a surface roughness of 1.758 μm. The innovation of this paper is the study of the specific cutting energy and the optimisation of parameters. These findings provide valuable theoretical and practical guidance for enhancing the efficiency and quality of oak processing while minimizing energy consumption.

能耗高、加工质量差是木材锯切中常见的问题。为了解决这些问题,本文以锯条速度为控制变量,研究了比切削能和表面粗糙度。分析参数对特定切削能和表面粗糙度的影响。以最小的比切削能和最小的表面粗糙度为目标,对锯切参数进行了优化。结果表明,比切削能和表面粗糙度随前角增大而降低;比切削能和表面粗糙度随主轴转速增大而降低;比切削能随进给率增大而降低,表面粗糙度随进给率增大而升高。方差分析显示,锯切速度(n)对橡木切割过程中的比切削能影响最大。根据 TOPSIS 得出的最佳解决方案,比切削能为 2E7 J/m3,表面粗糙度为 1.758 μm。本文的创新之处在于对特定切削能量和参数优化的研究。这些发现为提高橡木加工的效率和质量,同时最大限度地降低能耗提供了宝贵的理论和实践指导。
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引用次数: 0
Materialwiss. Werkstofftech. 10/2024 材料科学材料工程 10/2024
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-28 DOI: 10.1002/mawe.202481011
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引用次数: 0
Cover Picture: (Materialwiss. Werkstofftech. 10/2024) 封面图片: (Materialwiss. Werkstofftech. 10/2024)
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-28 DOI: 10.1002/mawe.202481001

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引用次数: 0
Impressum: Materialwiss. Werkstofftech. 10/2024 版本说明:Materialwiss.材料技术 10/2024
IF 1.2 4区 材料科学 Q4 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2024-10-28 DOI: 10.1002/mawe.202481021
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引用次数: 0
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