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Surface quality improvement for 316L additive manufactured prototype based on magnetorheological polishing 基于磁流变抛光的316L增材制造样机表面质量改进
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-04-12 DOI: 10.5194/ms-14-179-2023
N. She, Tao Gong, Bingsan Chen, Minrui Lu, Y. Xu, Xiao-dong Peng
Abstract. Additive manufacturing has attracted increasing attention in recent years due to its flexibility and near-net shaping advantages.Although recent advancements in metal additive manufacturing accuracy havemet the post-processing requirement for dimensional tolerance, the finishing post-processing of functional surfaces must be further investigated in conjunction with material characteristics. This research aims to investigate the use of a flexible process in the polishing of additive molding samples. As an example, the surface of a 316L stainless steel sample formed by powderbed laser melting was polished using magnetorheological polishingtechnology. Magnetic field simulation was used to create a longitudinallystaggered magnetorheological polishing tool. Surface roughness and residualstress were studied with process parameters such as abrasive content,magnetic particle content, machining gap, and spindle speed. Results showthat the polishing effect is better at 4 % and 40 % abrasive andmagnetic particles, respectively. The surface roughness Ra is 99 nm when the working gap is 0.6 mm, the surface roughness Ra value is the lowest when the spindle speed is 600 r min−1. The surface roughness was reduced to 61.43 nmafter polishing the sample under improved processing conditions (4 %abrasive, 40 % magnetic, 0.6 mm working clearance, 600 r min−1 spindle speed). A nano-scale smooth surface can be obtained by powder bed laser melting and magnetorheological polishing of 316L stainless steel.
摘要近年来,增材制造因其灵活性和近净成型优势而受到越来越多的关注。虽然最近金属增材制造精度的进步已经满足了尺寸公差的后处理要求,但功能表面的精加工后处理必须结合材料特性进一步研究。本研究旨在探讨在增材成型样品抛光中使用柔性工艺。以粉末床激光熔化成型的316L不锈钢样品为例,采用磁流变抛光技术对其表面进行抛光。采用磁场模拟的方法制备了一种纵向交错磁流变抛光工具。研究了磨料含量、磁粉含量、加工间隙、主轴转速等工艺参数对表面粗糙度和残余应力的影响。结果表明,磨料和磁性颗粒含量分别为4%和40%时,抛光效果较好。当工作间隙为0.6 mm时,表面粗糙度Ra值为99 nm,当主轴转速为600 r min−1时,表面粗糙度Ra值最低。在改进的加工条件下(磨料含量为4%,磁性含量为40%,工作间隙为0.6 mm,主轴转速为600 r min−1),表面粗糙度降至61.43 nm。对316L不锈钢进行粉末床激光熔化和磁流变抛光,可以获得纳米级的光滑表面。
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引用次数: 0
Design of a soft bionic elbow exoskeleton based on shape memory alloy spring actuators 基于形状记忆合金弹簧执行器的柔性仿生肘外骨骼设计
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-27 DOI: 10.5194/ms-14-159-2023
Qiaolian Xie, Qiaoling Meng, Wenwei Yu, R.-Q. Xu, Zhiyu Wu, Xiaoming Wang, Hongliu Yu
Abstract. Shape memory alloy (SMA) is a kind of active deformationmaterial with a self-sensing and driving ability. It is very similar to theperformance of human muscles, and through temperature changes to produce phasechanges to output force and displacement, it has the ability to restore theinitial shape and size. The combination of SMA and wearable robotictechnology has the advantages of being light weight, energy-saving, and having greathuman–exoskeleton interaction. However, the existing flexible exoskeletonsdriven by SMA are only designed with bionic primary muscles, ignoring therole of antagonistic muscles. This study presents a novel soft bionic elbowexoskeleton based on SMA spring actuators (Sobee-SMA). The exoskeletonadopts a bionic design, combining active deformation material SMA and a high-elastic-material rubber band to simulate the contraction and relaxation of elbow skeletal muscles. Through a pulse width modulation (PWM) experiment, the driving voltageis selected as 12 V, the PWM duty cycle is 90 % during heating, and thePWM duty cycle is 18 % during heat preservation. In a relaxed state ofhealthy subjects, the range of motion of the elbow is about 0–80∘, and the maximum temperature is about 60–70 ∘C. During thecircular movement of the elbow, the maximum temperature can be maintainedwithin the SMA operating temperature without a high temperature. Inconclusion, the exoskeleton provides elbow-assisted motion and ensures thesafety of the heating process.
摘要形状记忆合金(SMA)是一种具有自传感和驱动能力的主动变形材料。它与人类肌肉的性能非常相似,通过温度变化产生相变来输出力和位移,它有能力恢复最初的形状和大小。SMA和可穿戴机器人技术的结合具有重量轻、节能和具有良好的人-外骨骼交互的优点。然而,现有SMA驱动的柔性外骨骼仅设计有仿生初级肌肉,而忽略了对抗性肌肉的原理。本研究提出了一种基于SMA弹簧致动器的新型柔性仿生肘关节骨架(Sobee-SMA)。外骨骼采用仿生设计,结合主动变形材料SMA和高弹性材料橡胶带,模拟肘部骨骼肌的收缩和放松。通过脉冲宽度调制(PWM)实验,选择驱动电压为12 V、 PWM占空比为90 % 在加热过程中,PWM占空比为18 % 在保温期间。在健康受试者放松的状态下,肘部的运动范围约为0-80∘,最高温度约为60-70 ∘C.在弯管的圆周运动过程中,最高温度可以保持在SMA的工作温度内,而不会出现高温。结论是,外骨骼提供了肘部辅助运动,并确保了加热过程的安全性。
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引用次数: 3
Composite synchronization of three inductor motors with a circular distribution by a fuzzy proportional–integral–derivative method in a vibration system 用模糊比例-积分-导数法实现振动系统中三台圆形分布电感电机的复合同步
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-23 DOI: 10.5194/ms-14-143-2023
Lei Jia, Jiankang Yang, Xiaojiao Gu, Ziliang Liu, Xiaoying Ma
Abstract. In this article, the composite synchronization of three inductor motors with a circular distribution by a fuzzy PID (proportional–integral–derivative) method in a vibration system is investigated. The composite synchronization motion is comprised of self-synchronization and controlled synchronization motions. In the self-synchronization section, the electromechanical coupling dynamical model of the vibration system is established by introducing an inductor motor model into the dynamic model. The responses of the vibrating system are calculated, and the synchronous condition and stability criterion are both derived. With the controlled synchronization section, amaster–slave controlling strategy and fuzzy PID method are applied on thecontrolling model. The stability of the control system is proved by theLyapunov stability theory. A series of simulations are employed to demonstrate the practicability of the designed method. Finally, some experiments are conducted to verify the effectiveness of the proposed control method in practical application. The proposed control method exhibits a superior ability to satisfy the control of multiple motors, to be accurate in targeting the rotational speed arrival, and to be strongly robust against uncertainties and disturbances. The composite synchronization theory introduces a novel concept to design and develop types of vibration equipment.
摘要本文采用模糊PID(比例-积分-微分)方法研究了振动系统中三个圆形分布感应电机的复合同步。复合同步运动包括自同步运动和受控同步运动。在自同步部分,通过在动力学模型中引入感应电机模型,建立了振动系统的机电耦合动力学模型。计算了振动系统的响应,导出了系统的同步条件和稳定判据。在控制同步段的情况下,将主从控制策略和模糊PID方法应用于控制模型。用李雅普诺夫稳定性理论证明了控制系统的稳定性。通过一系列仿真验证了所设计方法的实用性。最后,通过实验验证了该控制方法在实际应用中的有效性。所提出的控制方法表现出满足多个电机控制的优越能力,精确地定位转速到达,并且对不确定性和干扰具有较强的鲁棒性。复合同步理论引入了一个新的概念来设计和开发各种类型的振动设备。
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引用次数: 0
Dimensional synthesis of a spherical linkage crank slider mechanism for motion generation using an optimization algorithm 采用优化算法对球面连杆曲柄滑块机构的运动生成进行了尺寸综合
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-17 DOI: 10.5194/ms-14-125-2023
Wei Zhang, Z. Liu, Wenrui Liu, Jianwei Sun, He Lu
Abstract. In the present study, Fourier theory is applied to establish the expression of rigid-body poses of a spherical four-bar crank slider rigid-body guidance mechanism. According to an analysis of the harmonic components of the trajectory curve and rigid-body rotation angle, it has a certain relationship with the geometric parameters of the mechanism. On this basis, the rigid-body poses are normalized by preprocessing. Then, the rotation angle of the curve around the y axis and z axis is determined, respectively. The theoretical formulas used for calculating the real sizesand the installation position parameters of the desired spherical four-barcrank slider rigid-body guidance mechanism are established. Besides this, agenetic optimization algorithm and theoretical formulas are applied to solve the dimensional synthesis of motion generation for the spherical four-bar crank slider mechanism. The effectiveness of the proposed method isillustrated by an example. The maximum Euclidean distance error of the rigid-body position of the results with the highest similarity is 0.0086, and theaverage Euclidean distance error is 0.0044. The maximum error of the rigid-body orientation is 0.0179, and the average error is 0.0065.
摘要本文应用傅立叶理论建立了球面四杆曲柄滑块刚体制导机构的刚体位姿表达式。通过对轨迹曲线谐波分量和刚体转角的分析,发现其与机构的几何参数有一定的关系。在此基础上,通过预处理将刚体位姿归一化。然后,分别确定曲线绕y轴和z轴的旋转角度。建立了计算所需球面四曲柄滑块刚体制导机构实际尺寸和安装位置参数的理论公式。此外,应用遗传优化算法和理论公式求解了球面四杆曲柄滑块机构运动生成的尺寸综合问题。算例说明了该方法的有效性。相似度最高的刚体位置结果的最大欧氏距离误差为0.0086,平均欧氏距离误差为0.0044。刚体定位的最大误差为0.0179,平均误差为0.0065。
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引用次数: 1
A versatile end effector for grabbing and spreading of flaky deformable object manipulation 一种用于抓取和展开片状可变形物体的通用末端执行器
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-13 DOI: 10.5194/ms-14-111-2023
Yuan Huan, Gongchang Ren, Xiangyu Su, W. Tian
Abstract. It is a conundrum to use robots to complete the intelligent operation of leather and clothing fabrics; this is mainly reflected in the design of an end effector that can realize this function. We have determined the design requirements and objectives of the end effector by observing the action of manually grabbing and spreading leather, and put forward an end effector composed of a reconfigurable multi-link mechanism and roller-type fingertip, which can be used to grab and spread flaky deformable object manipulation. At the same time, the reconfigurable multi-link mechanism and roller-type fingertip are introduced and analyzed in detail. By setting up the prototype of the end effector and completing the grabbing experiment of three kinds of soft pieces, we verified and tested the rationality of the prototype design. The result shows that the grabbing success rate will be affected by many factors, and further exploration is needed to further improve the performance of the end effector.
摘要利用机器人完成皮革、服装面料的智能化操作是一个难题;这主要体现在设计一个能够实现这一功能的末端执行器上。通过对人工抓取和展开皮革动作的观察,确定了末端执行器的设计要求和目标,提出了一种由可重构多连杆机构和滚柱式指尖组成的末端执行器,可用于抓取和展开片状变形物体操作。同时,对可重构多连杆机构和滚柱式指尖进行了详细的介绍和分析。通过建立末端执行器的原型,完成对三种软件的抓取实验,验证和检验了原型设计的合理性。结果表明,抓取成功率会受到多种因素的影响,需要进一步探索以进一步提高末端执行器的性能。
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引用次数: 0
Design and kinematics of a lightweight cruciform continuum robot 轻型十字形连续体机器人的设计与运动学
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-03-02 DOI: 10.5194/ms-14-99-2023
Pan Zhou, Jiantao Yao, Hongyu Zhang, Xuanhao Zhang, Shuaiqi Kong, Kunming Zhu
Abstract. The design of new lightweight and dexterous configurations is a majorresearch focus for continuum robotics. This work proposes a cruciformcontinuum robot. Its unique feature is that it is formed by multiplecruciform-arranged elastic sheets with a single dimension of motionconnected in series, and thus it has low-coupling motion characteristics. Inaddition, the cruciform continuum robot has the advantages of lighter weight(65 g), better dexterity, and higher motion accuracy. In this paper, theforward and inverse kinematics models of the cruciform continuum robot areestablished by geometric methods based on the assumption of constantcurvature, and its workspace is analysed. It is experimentally verified thatthe tip position errors are less than 1 mm, and the cable length errors areless than 0.4 mm. Further, the cruciform continuum robot is successfullyused for the nucleic acid detection simulation experiment, which confirmsits good dexterity and man–machine safety. The main contribution of thispaper is to provide a new configuration for the lightweight and dexterouscontinuum robots, and to further provide a reference method for improving theirmodelling accuracy from the perspective of structure.
摘要新型轻量化灵巧结构的设计是连续体机器人的研究热点。本工作提出了一种十字形连续体机器人。它的独特之处在于,它是由多个具有单维运动的弹性片按十字形排列串联而成,因而具有低耦合的运动特性。此外,十字形连续体机器人具有重量更轻(65克)、灵巧性更好、运动精度更高的优点。基于常曲率假设,采用几何方法建立了十字形连续体机器人的正运动学和逆运动学模型,并对其工作空间进行了分析。通过实验验证,尖端位置误差小于1 mm,电缆长度误差小于0.4 mm。并将该十字连续体机器人成功用于核酸检测仿真实验,验证了其良好的灵巧性和人机安全性。本文的主要贡献在于为轻量化灵巧连续体机器人提供了一种新的构型,并进一步从结构角度为提高连续体机器人的建模精度提供了参考方法。
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引用次数: 0
Obstacle-avoidance path planning based on the improved artificial potential field for a 5 degrees of freedom bending robot 基于改进人工势场的5自由度弯曲机器人避障路径规划
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-24 DOI: 10.5194/ms-14-87-2023
Q. Jiang, Kai Cai, Fengyu Xu
Abstract. Path planning is a key technique used in the operation ofbending robots. In this paper, an obstacle-avoidance path-planning method ofa 5 degrees of freedom (5 DOF) bending robot based on improved artificialpotential field is proposed. Firstly, a connecting-rod coordinate system ofthe 5 DOF Cartesian bending robot is established to determine an equation ofmotion trajectory of the bending robot. Secondly, in view of the problemof the local minimum in the artificial potential field (APF) method andthe failure of path planning, an improved APF path-planning method based on arapidly exploring random tree (RRT) algorithm is proposed, which reduces the length ofthe path and enhances path smoothness. Finally, through simulation andobstacle-avoidance experiments on the path of a mechanical arm, effectivepath planning based on the improved APF method is verified. The experimentalresults show that the proposed path-planning method can plan an optimal pathand meet the technical requirements of bending robot operations.
摘要路径规划是折叠机器人操作中的一项关键技术。本文提出了一种基于改进人工势场的5自由度弯曲机器人避障路径规划方法。首先,建立了五自由度笛卡尔弯曲机器人的连杆坐标系,确定了弯曲机器人的运动轨迹方程。其次,针对人工势场(APF)方法中的局部极小值问题和路径规划的失败,提出了一种基于随机树算法的改进型APF路径规划方法,该方法缩短了路径长度,提高了路径的平滑性。最后,通过对机械臂路径的仿真和避障实验,验证了基于改进型APF方法的路径规划的有效性。实验结果表明,所提出的路径规划方法能够规划出最优路径,满足弯曲机器人操作的技术要求。
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引用次数: 1
Parameter optimization of a pure electric sweeper dust port by a backpropagation neural network combined with a whale algorithm 基于反向传播神经网络和鲸鱼算法的纯电动清扫器除尘口参数优化
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-23 DOI: 10.5194/ms-14-47-2023
Jiabao Pan, Jin Ye, Hejin Ai, Jiamei Wang, You Wan
Abstract. Optimizing the structure of the suction port is the key to effectively improving the performance of the sweeping vehicle. The CFD (computational fluid dynamics) method and gas–solid two-phase flow model are used to analyse the influence rule of the structural parameters and the height above ground on the cleaning effect, which is verified by real vehicle tests. The data set was established by an orthogonal test method, and aBP (backpropagation) neural network was used to fit the structuralparameters and evaluation indexes. The fitting errors were all within 5 %,indicating that the fitting results of this method were good. According tothe fitting relation of the BP neural network output, the whale algorithm shouldbe further used to solve the optimal structural parameters. The results showthat the optimal parameter combination is β=63∘, d=168 mm and h=12 mm. The energy consumption of the optimized model is reduced,and the internal airflow loss is reduced. The particle residence timebecomes shorter, and the particle can flow out from the outlet faster, thusimproving the dust absorption effect. The research can provide a theoreticalreference for performance optimization and parameter matching of sweepers.
摘要优化吸风口结构是有效提高清扫车性能的关键。采用CFD(计算流体力学)方法和气固两相流模型分析了结构参数和地面高度对清洗效果的影响规律,并通过实车试验验证了这一点。采用正交试验方法建立数据集,并采用aBP神经网络对结构参数和评价指标进行拟合。拟合误差均在5以内 %,表明该方法拟合效果良好。根据BP神经网络输出的拟合关系,应进一步使用whale算法求解最优结构参数。结果表明,最佳参数组合为β=63∘,d=168 mm和h=12 优化模型的能耗降低,内部气流损失减少。颗粒的停留时间变短,颗粒可以更快地从出口流出,从而改善灰尘的吸收效果。该研究可为清扫车的性能优化和参数匹配提供理论参考。
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引用次数: 0
A piezoelectric energy harvester for human body motion subjected to two different transversal reciprocating excitations 一种用于人体在两种不同的横向往复激励下运动的压电能量采集器
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-23 DOI: 10.5194/ms-14-77-2023
W.M. Ding, J. Xie
Abstract. Harvesting energy from human body motion to supplyelectricity for wearable devices is focused on in this paper. Based on thefact that the frequency of human body motion is lower and the motions ofdifferent human body parts are variable, a piezoelectric energy harvestersubjected to two different transversal reciprocating excitations is studiedin this paper. Each excitation is treated as a transverse rheonomicconstraint. The dynamics equation of the beam is established using theHamiltonian principle. Expressing the transverse rheonomic constraint as aperiodic function, closed-form solutions of the dynamics equation areobtained. And the characteristics of energy harvesters are investigatedbased on the closed-form solutions. The results show that the differencebetween the two excitations will certainly cause the energy harvester togenerate more output power at lower frequencies of excitations, and thelarger the difference, the more the output power will be generated. Thisunusual characteristic at the lower frequency enables the proposed harvesterto be quite suitable to harvest energy from the motions of the human body.
摘要本文重点研究了从人体运动中获取能量,为可穿戴设备供电的方法。基于人体运动频率较低和人体不同部位运动变化的特点,研究了一种受两种不同横向往复激励的压电能量采集器。每个激励都被视为横向流变约束。利用哈密顿原理建立了梁的动力学方程。将横向流变约束表示为非周期函数,得到了动力学方程的闭型解。在此基础上,研究了能量采集器的特性。结果表明,两种激励之间的差异必然会导致能量采集器在较低激励频率下产生更多的输出功率,并且差异越大,输出功率越大。这种不寻常的低频特性使所提出的收割机非常适合从人体的运动中收集能量。
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引用次数: 0
Decoupling active disturbance rejection trajectory-tracking control strategy for X-by-wire chassis system 线传底盘系统的解耦自抗扰轨迹跟踪控制策略
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2023-02-23 DOI: 10.5194/ms-14-61-2023
Haixiao Wu, Yong Zhang, Fengkui Zhao, Pengchang Jiang
Abstract. Due to the inherent dynamic coupling between mechanical components such as the steering system and suspension system, the vertical external input will affect the lateral movement of the chassis, which makes it difficult to track the ideal trajectory when complex excitation conditions exist. To solve the abovementioned problems, the X-by-wire chassis is taken as the research object in this work, and the coupling dynamic model is established. Then, based on proving the reversibility of the coupling dynamic model, a pseudo-linear composite system is proposed to decouple the lateral and vertical signals of the chassis system. Next, the decoupling active disturbance rejection (DADR) trajectory-tracking control strategy is proposed. And a multi-objective optimization method of the bandwidth parameters of the DADR trajectory-tracking controller is proposed according to its convergence conditions. Experiments show that the proposed control strategy can effectively suppress the vehicle roll and yaw motion caused by the lateral–vertical dynamic coupling in the process of trajectory tracking to realize the accurate tracking of the ideal trajectory.
摘要由于转向系统和悬架系统等机械部件之间固有的动态耦合,垂直外部输入会影响底盘的横向运动,使得在复杂激励条件下难以跟踪理想轨迹。为解决上述问题,本文以x线控底盘为研究对象,建立了耦合动力学模型。然后,在证明耦合动力学模型可逆性的基础上,提出了一种伪线性复合系统来解耦底盘系统的横向和纵向信号。其次,提出了解耦自抗扰(DADR)轨迹跟踪控制策略。根据DADR轨迹跟踪控制器的收敛条件,提出了一种带宽参数的多目标优化方法。实验表明,所提出的控制策略能有效抑制轨迹跟踪过程中由横垂动态耦合引起的车辆侧倾和偏航运动,实现理想轨迹的精确跟踪。
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引用次数: 0
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Mechanical Sciences
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