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Spring efficiency assessment and efficient use of spring methods of statically balanced planar serial manipulators with revolute joints only 纯回转关节静态平衡平面串联机械手的弹簧效率评估和弹簧方法的有效利用
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-10-07 DOI: 10.5194/ms-13-817-2022
Chia-Wei Juang, Chi-Shiun Jhuang, Dar-Zen Chen
Abstract. This paper proposes a spring efficiency assessment of a staticallyspring-balanced planar serial manipulator. The admissible spring configurations for the static balancing of planar serial manipulators without auxiliary links have been determined in the past. Gravity is balanced by the spring configuration systematically; however, thespring configuration also contains counter-effects between springs.Conceptually, with fewer counter-effects between springs, there is lessburden on the spring system, which means that the springs are used moreefficiently, and accordingly, the system would be safer, and its service life would be longer. In this study, the spring energy is represented in aquadratic form. The coefficients in a quadratic form represent the change in elastic energy with the relative position between links, which is named“elastic pseudo-stiffness”. Compared to the quadratic form of gravityenergy, those elastic pseudo-stiffnesses for static balancing are regardedas positive contributions of a spring, while those that contain counter-effects are seen as negative ones. Spring efficiency is defined as the ratio of the elastic pseudo-stiffnesses, which has positive contributions for balancing to total elastic pseudo-stiffnesses. To use springs efficiently, the counter-effects, which are functions of spring parameters, need to be decreased, including spring stiffness and the attachment location of springs on links. A method to use spring efficiently by adjusting spring parameters is developed. Furthermore, it is found that, for a spring attached between adjacent links, the spring efficiency is 100 %, and the spring efficiency decreases while the number of joints over which the spring spans increases. In a spring manipulator system, the efficiency is negatively correlated to the payload. As an example, an efficiency assessment on a 3 degrees of freedom (DOF) manipulator is shown at the end.
摘要提出了一种静力弹簧平衡平面串联机械臂的弹簧效率评估方法。过去已经确定了无辅助连杆平面串联机械臂静平衡所允许的弹簧构型。重力由弹簧结构系统平衡;然而,弹簧配置也包含弹簧之间的反向效应。从概念上讲,弹簧之间的反向效应更少,弹簧系统的负担更轻,这意味着弹簧的使用效率更高,因此,系统将更安全,其使用寿命将更长。在本研究中,弹簧能量以二次曲线形式表示。系数以二次形式表示弹性能随杆间相对位置的变化,称为“弹性拟刚度”。与重力能量的二次形式相比,静态平衡的弹性伪刚度被认为是弹簧的积极贡献,而那些包含反效应的被视为消极贡献。弹簧效率定义为弹性伪刚度与总弹性伪刚度之比,对平衡有正贡献。为了有效地使用弹簧,需要减少弹簧参数函数的反效应,包括弹簧刚度和弹簧在连杆上的附着位置。提出了一种通过调整弹簧参数来有效利用弹簧的方法。此外,还发现,对于连接在相邻连杆之间的弹簧,弹簧效率为100%,并且随着弹簧跨越的节点数量的增加,弹簧效率降低。在弹簧机械手系统中,效率与载荷呈负相关。最后以三自由度机械臂为例进行了效率评估。
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引用次数: 2
Milling chatter recognition based on dynamic and wavelet packet decomposition 基于动态和小波包分解的铣削颤振识别
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-10-07 DOI: 10.5194/ms-13-803-2022
M. Xie, Xinli Yu, Ze Ren, Yuqi Li
Abstract. In metal milling, especially in the machining of low-stiffness workpieces, chatter is a key factor affecting many aspects such as surface quality, machining efficiency, and tool life. In order to avoid chatter, a milling chatter identification method based on dynamic wavelet packet decomposition (WPD) is proposed from the perspective of signal processing. The dynamic characteristics of the system are obtained by a hammer test. Based on the principle that the chatter frequency will reach a peak value near the natural frequency of the system, the original milling force signal is decomposed by WPD, and the sub-signals containing rich chatter information are selected for signal reconstruction. After numerical analysis and spectrum comparison, the reconstruction scheme is proved to be robust. Then, the time–frequency domain image of the reconstructed signal and the Hilbert spectrum feature are compared and analyzed to identify the chatter. Finally, the validity and reliability of the proposed method for chatter recognition are verified by experiments.
摘要在金属铣削加工中,特别是在加工低刚度工件时,颤振是影响表面质量、加工效率和刀具寿命等诸多方面的关键因素。为了避免颤振,从信号处理的角度出发,提出了一种基于动态小波包分解(WPD)的铣削颤振识别方法。通过锤击试验获得了系统的动态特性。基于颤振频率在系统固有频率附近达到峰值的原理,对原始铣削力信号进行WPD分解,选取含有丰富颤振信息的子信号进行信号重构。通过数值分析和频谱对比,验证了该重构方案的鲁棒性。然后,对重构信号的时频域图像和希尔伯特谱特征进行比较分析,识别颤振;最后,通过实验验证了该方法对颤振识别的有效性和可靠性。
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引用次数: 1
Structural analysis of traditional Chinese blocked-keyhole padlocks 中国传统锁孔锁的结构分析
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-10-06 DOI: 10.5194/ms-13-791-2022
Yang Zhang, Hsin-Te Wang, Jian-Liang Lin, Chin-Fei Huang, K. Hsiao
Abstract. The use of locks has a history of thousands of years.Barbed-spring padlocks are the typical locks used in ancient China and canbe divided into three main types, namely open-keyhole, hidden-keyhole, andblocked-keyhole padlocks. Since the mechanical structures of padlocks differin terms of the opening process, they are reconfigurable mechanisms. Withthe combinations and changes of springs, keys, and keyholes, the padlockshave a variety of different unlocking methods which provide higher security.This work uses variable chains to analyze the structures of theblocked-keyhole padlocks. The representations of joints and chains arepresented first. The structures and characteristics of representativebarbed-spring padlocks are introduced. Six examples are provided todemonstrate the opening processes of blocked-keyhole padlocks. The resultshows that it is a useful tool to realize the structural difference in thepadlocks during operation.
摘要锁的使用已有数千年的历史。叉形弹簧锁是中国古代使用的典型锁,主要分为三种类型,即开锁孔锁、隐锁孔锁和锁孔锁。由于挂锁的机械结构在开启过程中有所不同,因此它们是可重构的机构。随着弹簧、钥匙和钥匙孔的组合和变化,挂锁有多种不同的解锁方法,提供了更高的安全性。本工作使用可变链来分析锁孔挂锁的结构。首先给出了关节和链的表示。介绍了具有代表性的倒钩弹簧挂锁的结构和特点。提供了六个例子来演示锁孔挂锁的打开过程。结果表明,它是一种在操作过程中实现挂锁结构差异的有用工具。
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引用次数: 0
TGA-based solutions map method for four-position synthesis of planar 4R linkage 基于TGA的平面4R连杆机构四位置综合解映射法
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-09-28 DOI: 10.5194/ms-13-771-2022
Yehui Zhao, Lijun Xue, Guangming Wang, Fanglei Zou, Yue Song, Hongjiang Zhang
Abstract. In this study, the authors propose a solutions map based on a telomere genetic algorithm (TGA) to improve the efficiency of 4R-linkage synthesis. First, the points on the center curve are obtained by using projective geometry, and those of the circle curve are obtained by vector elimination. Second, the definition of the linkage type, assessment of linkage performance, and a method to identify defects in the linkage are introduced. Third, the solutions map method is proposed that can map the linkage solutions obtained by all combinations of the points on the center curve to a 3D color-coded surface to represent the distribution of solutions with different attributes of linkages in the solution domain. Fourth, we use the proposed telomere operator and pseudo-histogram method to improve the traditional genetic algorithm, and expand the domain of solutions of the solutions map by using the TGA. Finally, the linkage synthesis software BurLink is developed based on the solutions map method. The results show that the TGA-based solutions map can quickly locate the required 4R-linkage solution in the solution domain, and provides engineers with more candidate solutions than traditional methods.
摘要在本研究中,作者提出了一种基于端粒遗传算法(TGA)的解决方案图,以提高4R连锁合成的效率。首先,利用射影几何得到中心曲线上的点,通过向量消去得到圆曲线上的那些点。其次,介绍了连杆类型的定义、连杆性能的评估以及识别连杆缺陷的方法。第三,提出了解映射方法,该方法可以将中心曲线上所有点的组合获得的连杆解映射到三维彩色编码表面,以表示具有不同连杆属性的解在解域中的分布。第四,我们使用所提出的端粒算子和伪直方图方法来改进传统的遗传算法,并利用TGA扩展了解映射的解域。最后,基于解映射方法开发了连杆机构综合软件BurLink。结果表明,基于TGA的解映射可以在解域中快速定位所需的4R链接解,并为工程师提供比传统方法更多的候选解。
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引用次数: 0
A new sensorless control strategy of the PMLSM based on an ultra-local model velocity control system 基于超局部模型速度控制系统的PMLSM无传感器控制策略
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-09-14 DOI: 10.5194/ms-13-761-2022
Zheng Li, Zihao Zhang, Shengdi Feng, Jinsong Wang, Xiaoqiang Guo, Hexu Sun
Abstract. To improve the control performance and dynamic response of the permanent magnet linear synchronous motor (PMLSM), a new sensorless control strategy of the PMLSM with the ultra-local model velocity control system is designed in this paper. Firstly, a model-free speed controller (MFSC) is constructed based on the principle of the ultra-local model. Meanwhile, based on the traditional sliding-mode observer (SMO), the back-electromotive force (BEMF) in the SMO is optimized by the model reference adaptive system (MRAS) to improve the observed speed information of the PMLSM. This control strategy improves the dynamic response ability and stability of the PMLSM system. Compared with the traditional motor control strategy, this design gets rid of the dependence on mechanical sensors, improves the dynamic response ability of the PMLSM, and reduces the velocity tracking error. The superiority of the control system is verified by simulation and experiment. Compared with the traditional dual proportional–integral (PI) control system and SMO, the new control strategy can improve the dynamic response performance of the PMLSM, enhance the stability, and track the speed information of the PMLSM with low error to reduce the chatter.
摘要为了提高永磁直线同步电机的控制性能和动态响应,本文设计了一种基于超局部模型速度控制系统的无传感器控制策略。首先,基于超局部模型原理构造了无模型速度控制器。同时,在传统滑模观测器(SMO)的基础上,通过模型参考自适应系统(MRAS)对SMO中的反电动势(BEMF)进行优化,以提高PMLSM的观测速度信息。该控制策略提高了PMLSM系统的动态响应能力和稳定性。与传统的电机控制策略相比,该设计摆脱了对机械传感器的依赖,提高了PMLSM的动态响应能力,降低了速度跟踪误差。通过仿真和实验验证了该控制系统的优越性。与传统的双比例积分(PI)控制系统和SMO相比,新的控制策略可以提高PMLSM的动态响应性能,增强稳定性,并以低误差跟踪PMLSM速度信息,以减少颤振。
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引用次数: 1
Dynamic and sliding mode control of space netted pocket system capturing and attitude maneuver non-cooperative target 空间网状口袋系统捕获姿态机动非协同目标的动态和滑模控制
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-30 DOI: 10.5194/ms-13-751-2022
Chao Tang, Zhuoran Huang, Cheng Wei, Yang Zhao
Abstract. Similar to a space flying net, the capture field of the spacenetted pocket system is large and it can be applied to capture spacenon-cooperative targets flexibly. To maintain the stability of the spacenetted pocket system, eight inflatable rods are used as the supportingstructure of the net surface. In this paper, a space netted pocket system isdesigned and modeled. Based on ANCF (absolute nodal coordinate formulation),a dynamic model of the complex space rope net system is established, andthen an accurate model of closing rope considering the variable length isderived by introducing mass flow element. A double closed-loop slidingcontrol method is designed to maintain the stable attitude of the servicespacecraft. An extended observer is applied to estimate and compensate forthe disturbances due to the uncertainty of the contact and flexibility inthe system. Finally, the dynamic model and control method is verifiedthrough the simulation of the virtual prototype. Results show that theservice spacecraft can maintain the attitude stability during targetcaptured process and can track the desired angle during attitude maneuver.The flexible deformation and collision cause great disturbance to theservice spacecraft, and the extended observer can improve the controlaccuracy from 10−3 to 10−4.
摘要与空间飞网类似,空间网状口袋系统的捕获场很大,可以灵活地应用于捕获空间非协同目标。为了保持空间网状袋系统的稳定性,使用了八个充气杆作为网状表面的支撑结构。本文对一个空间网状口袋系统进行了设计和建模。基于ANCF(绝对节点坐标公式),建立了复杂空间索网系统的动力学模型,并引入质量流单元,推导了考虑变长度的闭合索的精确模型。设计了一种双闭环滑动控制方法来保持服务航天器的稳定姿态。应用扩展观测器来估计和补偿系统中由于接触和柔性的不确定性而产生的扰动。最后,通过对虚拟样机的仿真验证了动态模型和控制方法。结果表明,该服务航天器在目标捕获过程中能够保持姿态稳定,在姿态机动过程中能够跟踪所需的角度。柔性变形和碰撞对服务航天器造成了很大的干扰,扩展观测器可以将控制精度从10−3提高到10−4。
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引用次数: 2
A comparative study of the unscented Kalman filter and particle filter estimation methods for the measurement of the road adhesion coefficient 无迹卡尔曼滤波器和粒子滤波器估计道路附着系数方法的比较研究
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-25 DOI: 10.5194/ms-13-735-2022
Gengxin Qi, Xiao-bin Fan, Hao Li
Abstract. The measurement of the road adhesion coefficient is of greatsignificance for the vehicle active safety control system and is one of the keytechnologies for future autonomous driving. With a focus on the problems ofinterference uncertainty and system nonlinearity in the estimation of the roadadhesion coefficient, this work adopts a vehiclemodel with 7 degrees of freedom (7-DOF) and the Dugoff tire model and uses these models to estimate the road adhesioncoefficient in real time based on the particle filter (PF) algorithm. Theestimations using the PF algorithm are verified by selecting typicalworking conditions, and they are compared with estimations using the unscentedKalman filter (UKF) algorithm. Simulation results show that the road adhesioncoefficient estimator error based on the UKF algorithm is less than 7 %, whereas the road adhesion coefficient estimator error based on the PF algorithm isless than 0.1 %. Thus, compared with the UKF algorithm, thePF algorithm has a higher accuracy and control effect with respect toestimating the road adhesion coefficient under different road conditions. In order toverify the robustness of the road adhesion coefficient estimator, anautomobile test platform based on a four-wheel-hub-motor car is built.According to the experimental results, the estimator based on the PF algorithmcan realize the road surface identification with an error of less than 1 %,which verifies the feasibility and effectiveness of the algorithm with respect toestimating the road adhesion coefficient and shows good robustness.
摘要道路附着系数的测量对车辆主动安全控制系统具有重要意义,是未来自动驾驶的关键技术之一。针对路面附着系数估计中的干扰不确定性和系统非线性问题,本文采用7自由度车辆模型和Dugoff轮胎模型,并利用这些模型基于粒子滤波器算法实时估计路面附着系数。通过选择典型的工作条件,验证了PF算法的估计,并将其与无目标卡尔曼滤波器(UKF)算法的估计进行了比较。仿真结果表明,基于UKF算法的道路粘着系数估计误差小于7 %, 而基于PF算法的道路附着系数估计器误差小于0.1 %. 因此,与UKF算法相比,PF算法在估计不同路况下的道路附着系数方面具有更高的精度和控制效果。为了验证道路附着系数估计器的鲁棒性,建立了一个基于四轮毂汽车的自动移动测试平台。根据实验结果,基于PF算法的估计器可以实现误差小于1的路面识别 %,验证了算法在道路附着系数估计方面的可行性和有效性,并显示出良好的鲁棒性。
{"title":"A comparative study of the unscented Kalman filter and particle filter estimation methods for the measurement of the road adhesion coefficient","authors":"Gengxin Qi, Xiao-bin Fan, Hao Li","doi":"10.5194/ms-13-735-2022","DOIUrl":"https://doi.org/10.5194/ms-13-735-2022","url":null,"abstract":"Abstract. The measurement of the road adhesion coefficient is of great\u0000significance for the vehicle active safety control system and is one of the key\u0000technologies for future autonomous driving. With a focus on the problems of\u0000interference uncertainty and system nonlinearity in the estimation of the road\u0000adhesion coefficient, this work adopts a vehicle\u0000model with 7 degrees of freedom (7-DOF) and the Dugoff tire model and uses these models to estimate the road adhesion\u0000coefficient in real time based on the particle filter (PF) algorithm. The\u0000estimations using the PF algorithm are verified by selecting typical\u0000working conditions, and they are compared with estimations using the unscented\u0000Kalman filter (UKF) algorithm. Simulation results show that the road adhesion\u0000coefficient estimator error based on the UKF algorithm is less than 7 %, whereas the road adhesion coefficient estimator error based on the PF algorithm is\u0000less than 0.1 %. Thus, compared with the UKF algorithm, the\u0000PF algorithm has a higher accuracy and control effect with respect to\u0000estimating the road adhesion coefficient under different road conditions. In order to\u0000verify the robustness of the road adhesion coefficient estimator, an\u0000automobile test platform based on a four-wheel-hub-motor car is built.\u0000According to the experimental results, the estimator based on the PF algorithm\u0000can realize the road surface identification with an error of less than 1 %,\u0000which verifies the feasibility and effectiveness of the algorithm with respect to\u0000estimating the road adhesion coefficient and shows good robustness.\u0000","PeriodicalId":18413,"journal":{"name":"Mechanical Sciences","volume":" ","pages":""},"PeriodicalIF":1.4,"publicationDate":"2022-08-25","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42182944","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Structural optimization of a pipe-climbing robot based on ANSYS 基于ANSYS的爬管机器人结构优化
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-09 DOI: 10.5194/ms-13-725-2022
Yi-bin Zheng, Ming Liu, Baoshun Li, Guoqing Ma, M. Xiao
Abstract. In order to improve the structural performance of theout-of-pipe pipe-climbing robot, the out-of-pipe pipe-climbing robot isoptimized. First, MATLAB software was used to optimize the structure andsize of the robot according to the mathematical model of robot mechanics andsize constraints. Then, SolidWorks software was used to establish athree-dimensional model of the robot which was then imported into ANSYSWorkbench software. Static and modal analyses were then performed on keyrobot components under different working conditions and the topologyoptimization module in ANSYS Workbench was used to perform the topologyoptimization of the key components. Finally, the optimized components werestatically analysed. By comparing the performance of the components beforeand after optimization, it was found the weights of the optimized frame andclamping arm were respectively reduced by 24 % and 20 %, and the maximumstress was respectively reduced by 46 % and 20 %. Ultimately, it wasfound that the stiffness and strength of the robot were improved and alighter weight was achieved via optimization; thus, this work provides areference for future research on pipe-climbing robots.
摘要为了提高无管爬管机器人的结构性能,对管外爬管机器人进行了等距设计。首先,根据机器人力学的数学模型和尺寸约束,利用MATLAB软件对机器人的结构和尺寸进行了优化。然后,利用SolidWorks软件建立了机器人的三维模型,并将其导入ANSYSWorkbench软件中。然后对不同工况下的关键机器人部件进行了静态和模态分析,并使用ANSYS Workbench中的拓扑优化模块对关键部件进行了拓扑优化。最后,对优化后的组件进行了静态分析。通过比较优化前后各部件的性能,发现优化后的车架和夹紧臂的重量分别减少了24 % 和20 %, 最大应力分别降低了46 % 和20 %. 最终,通过优化,提高了机器人的刚度和强度,实现了更轻的定位;因此,本工作为今后管道攀爬机器人的研究提供了参考。
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引用次数: 0
Autonomous vehicle trajectory tracking lateral control based on the terminal sliding mode control with radial basis function neural network and fuzzy logic algorithm 基于径向基函数神经网络和模糊逻辑算法的终端滑模控制的自动驾驶汽车轨迹跟踪横向控制
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-08 DOI: 10.5194/ms-13-713-2022
Binyu Wang, Y. Lei, Yao Fu, Xiao-hui Geng
Abstract. This paper will study a trajectory tracking control algorithm for electric vehicles based on a terminal sliding mode controller. First, a 3 degrees of freedom nonlinear vehicle model and a controller-oriented 2 degrees of freedom vehicle model are established. The preview time is adaptively adjusted based on the preview model. Then, the vehicle trajectory tracking controller, which uses the terminal sliding mode algorithm, is designed. The radial basis function (RBF) neural network algorithm is used to approximate the system variable parameters in the control model online. At the same time, fuzzy logic is used to control the gain parameters of the controller to reduce the chattering of the control system. Finally, the designed controller is verified by simulation. The maximum deviation of path tracking under different speeds is 0.6 m, and the target path can also be well followed under different road friction coefficients. The simulation results show that the controller designed in this paper can effectively carry out the vehicle trajectory tracking and lateral control and reduce the chattering to a certain extent.
摘要本文将研究一种基于终端滑模控制器的电动汽车轨迹跟踪控制算法。首先,建立了3自由度非线性车辆模型和面向控制器的2自由度车辆模型。根据预览模型自适应调整预览时间。然后,设计了采用终端滑模算法的车辆轨迹跟踪控制器。采用径向基函数(RBF)神经网络算法在线逼近控制模型中的系统变量参数。同时,采用模糊逻辑对控制器的增益参数进行控制,以减小控制系统的抖振。最后,通过仿真对所设计的控制器进行了验证。不同速度下路径跟踪的最大偏差为0.6 m,在不同路面摩擦系数下也能很好地跟踪目标路径。仿真结果表明,所设计的控制器能够有效地进行车辆轨迹跟踪和横向控制,并在一定程度上减小抖振。
{"title":"Autonomous vehicle trajectory tracking lateral control based on the terminal sliding mode control with radial basis function neural network and fuzzy logic algorithm","authors":"Binyu Wang, Y. Lei, Yao Fu, Xiao-hui Geng","doi":"10.5194/ms-13-713-2022","DOIUrl":"https://doi.org/10.5194/ms-13-713-2022","url":null,"abstract":"Abstract. This paper will study a trajectory tracking control algorithm for electric vehicles based on a terminal sliding mode controller. First, a 3 degrees of freedom nonlinear vehicle model and a controller-oriented 2 degrees of freedom vehicle model are established. The preview time is adaptively adjusted based on the preview model. Then, the vehicle trajectory tracking controller, which uses the terminal sliding mode algorithm, is designed. The radial basis function (RBF) neural network algorithm is used to approximate the system variable parameters in the control model online. At the same time, fuzzy logic is used to control the gain parameters of the controller to reduce the chattering of the control system. Finally, the designed controller is verified by simulation. The maximum deviation of path tracking under different speeds is 0.6 m, and the target path can also be well followed under different road friction coefficients. The simulation results show that the controller designed in this paper can effectively carry out the vehicle trajectory tracking and lateral control and reduce the chattering to a certain extent.\u0000","PeriodicalId":18413,"journal":{"name":"Mechanical Sciences","volume":" ","pages":""},"PeriodicalIF":1.4,"publicationDate":"2022-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42415713","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
An innovative device for enlarging the allowable misalignment for screwing tasks 一种创新装置,用于扩大螺纹任务的允许偏差
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-08 DOI: 10.5194/ms-13-701-2022
Hao Ku, Yu-Hsun Chen
Abstract. To ensure the repeatability in a screwing task, the robot manipulators have to be calibrated regularly. If the allowable position error of the manipulator is increased, then the frequency of stopping a production line and calibrating the manipulators can be lower; therefore, the cost can be also decreased. This paper presents an innovative device for enlarging the allowable misalignment (DEAM) with five mechanisms, namely detecting, trigger, positioning, pin-and-stopper, and screwing mechanisms. By scanning around the target threaded hole, the screw can be precisely positioned at the location where the hole is detected by the probe. The motion and force analysis are carried out and verified through computer-aided simulation, and the sensitivity of the linkage tolerance is analyzed to ensure that the output position error of the mechanism does not affect the function of the device. Finally, the performance of the innovative device is verified by prototype testing, and the allowable misalignment is enlarged by about 6 times for an M6 screw.
摘要为了确保螺纹作业的可重复性,机器人必须定期校准。如果机械手的允许位置误差增加,则可以降低停止生产线和校准机械手的频率;因此也可以降低成本。本文提出了一种创新的扩大允许偏差(DEAM)的装置,该装置由五个机构组成,即检测、触发、定位、销和止动器以及螺纹机构。通过围绕目标螺纹孔进行扫描,螺钉可以精确地定位在探针检测到孔的位置。通过计算机辅助仿真进行运动和受力分析并进行验证,分析连杆公差的灵敏度,以确保机构的输出位置误差不影响装置的功能。最后,通过原型测试验证了该创新装置的性能,M6螺钉的允许偏差增加了约6倍。
{"title":"An innovative device for enlarging the allowable misalignment for screwing tasks","authors":"Hao Ku, Yu-Hsun Chen","doi":"10.5194/ms-13-701-2022","DOIUrl":"https://doi.org/10.5194/ms-13-701-2022","url":null,"abstract":"Abstract. To ensure the repeatability in a screwing task, the robot manipulators have to be calibrated regularly. If the allowable position error of the manipulator is increased, then the frequency of stopping a production line and calibrating the manipulators can be lower; therefore, the cost can be also decreased. This paper presents an innovative device for enlarging the allowable misalignment (DEAM) with five mechanisms, namely detecting, trigger, positioning, pin-and-stopper, and screwing mechanisms. By scanning around the target threaded hole, the screw can be precisely positioned at the location where the hole is detected by the probe. The motion and force analysis are carried out and verified through computer-aided simulation, and the sensitivity of the linkage tolerance is analyzed to ensure that the output position error of the mechanism does not affect the function of the device. Finally, the performance of the innovative device is verified by prototype testing, and the allowable misalignment is enlarged by about 6 times for an M6 screw.\u0000","PeriodicalId":18413,"journal":{"name":"Mechanical Sciences","volume":" ","pages":""},"PeriodicalIF":1.4,"publicationDate":"2022-08-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44991258","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Mechanical Sciences
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