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Design and analysis of a hollow-ring permanent magnet brake for robot joints 机器人关节用空心环永磁制动器的设计与分析
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-05 DOI: 10.5194/ms-13-687-2022
Ruoyu Tan, Jieji Zheng, Bin Yu, Baoyu Li, D. Fan, Xin Xie
Abstract. An electromagnetic brake is the key basic component toensure the safety of robot joints. The conventional electromagnetic brakemostly uses a set of springs to provide braking force and solenoid power to provide a recovery force, which makes this kind of brake with large thicknessand small braking torque that is not conducive to the application in light andsmall joint components. In many design processes, unclear understanding ofthe machine-electric-magnetic coupling characteristics leads to relativelysimple theoretical models and inaccurate theoretical results, which do notprovide more help for subsequent designs. In this paper, a hollow-ring typepermanent magnetic power-loss protection brake, integrated inside a jointassembly, is designed. The brake uses rare earth Nd–Fe–B permanent magnets toprovide braking suction instead of ordinary spring packs, and achievesmotion guidance and braking torque transmission by means of leaf spring.Combined with the deformation model of the leaf spring and the magneticcircuit models of the brake under the power-on and power-off conditions,the overall coupling dynamics model of the brake is established. Thetheoretical results are compared through finite-element software, and a prototype is produced for experimental testing. Finally, the accuracy andvalidity of the theoretical model are verified, providing a theoretical andexperimental basis for the design of this type of brake.
摘要电磁制动器是保证机器人关节安全的关键基础部件。传统的电磁制动器大多采用一组弹簧提供制动力,电磁电源提供恢复力,这使得这种制动器厚度大,制动力矩小,不利于在轻、小关节部件上的应用。在许多设计过程中,由于对机-电-磁耦合特性认识不清,导致理论模型相对简单,理论结果不准确,不能为后续设计提供更多帮助。本文设计了一种集成在接头组件内的空心环型永磁失电保护制动器。制动器采用稀土Nd-Fe-B永磁体代替普通弹簧包提供制动吸力,并通过板簧实现运动引导和制动力矩传递。结合板簧在上下电工况下的变形模型和制动器磁路模型,建立制动器整体耦合动力学模型。通过有限元软件对理论结果进行了比较,并制作了样机进行了实验测试。最后,验证了理论模型的准确性和有效性,为该类制动器的设计提供了理论和实验依据。
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引用次数: 0
Electromyogram-based motion compensation control for the upper limb rehabilitation robot in active training 基于肌电图的上肢康复机器人主动训练运动补偿控制
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-03 DOI: 10.5194/ms-13-675-2022
Qiaoling Meng, Yiming Yue, Sujiao Li, Hongliu Yu
Abstract. Active participation in training is very important for improving the rehabilitation effect for patients with upper limb dysfunction. However,traditional upper limb rehabilitation robots cannot drive the patients' armsby following their varying motion intents during active training. Thiscontrol strategy can weaken the patients' active participation. This paperproposes a novel center-driven upper limb rehabilitation robot and anelectromyogram (EMG)-based motion compensation control method for the upper limb rehabilitation robot in active training in order to improve the patients'active participation. In addition, the trajectory planning equations for theproposed robot manipulator are analyzed and built in order to provide the reference trajectory in active training. In the end, two experiments arecarried out to verify the proposed control method. The EMG compensationexperiments show that the maximum error between the theoretical andexperimental motor rotating speeds is no more than 1.3 %. The active training control experiment results show that the proposed robot can implement the reference trajectory in real time. The control method can implement the positive relationship between the rotating speed and the intensity of EMG emerging during upper limb training. It shows that the proposed rehabilitation robot can provide auxiliary force according to the patients' motion intents.The proposed rehabilitation robot can guide the patients in implementing the reference task in active training.
摘要积极参与训练对提高上肢功能障碍患者的康复效果非常重要。然而,传统的上肢康复机器人在主动训练过程中无法根据患者的不同运动意图来驱动患者的手臂。这种控制策略会削弱患者的积极参与。本文提出了一种新型的中心驱动上肢康复机器人和基于肌电图的上肢康复机器人主动训练运动补偿控制方法,以提高患者的主动参与能力。此外,分析并建立了该机器人的轨迹规划方程,为主动训练提供了参考轨迹。最后,通过两个实验验证了所提出的控制方法。肌电补偿实验表明,理论转速与实验转速之间的最大误差不超过1.3%。主动训练控制实验结果表明,所提出的机器人能够实时实现参考轨迹。该控制方法可以实现上肢训练中出现的肌电信号强度与转速之间的正相关关系。结果表明,所设计的康复机器人能够根据患者的运动意图提供辅助力。所提出的康复机器人可以指导患者在主动训练中完成参考任务。
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引用次数: 1
Design of an origami-based cylindrical deployable mechanism 基于折纸的圆柱形可展开机构的设计
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-08-03 DOI: 10.5194/ms-13-659-2022
Long Huang, Peng Zeng, Lairong Yin, Juan Huang
Abstract. In this paper, an innovative cylindrical deployablemechanism (DM) based on rigid origami is presented, which is used to designa parabolic cylindrical deployable antenna. The mechanism can be deployedfrom the cuboid folded configuration to the cylindrical unfoldedconfiguration with only one actuator. First, an innovative deployable stringis proposed based on different types of four-vertices origami unit cells andkirigami techniques. By considering the units as 6R single-loopmechanisms, the kinematics of the origami unit cells are analyzed. Throughthe connection of identical deployable strings, the cylindrical DM isconstructed, and its mobility is analyzed utilizing the screw theory. Thenthe proposed DM is used to design a parabolic cylindrical deployableantenna. A number of pillars are installed on the panels of the DM, andtheir lengths are determined to fit the required parabolic cylindricalsurface. To verify the feasibility of the design, a scaled prototype of thedeployable antenna is constructed.
摘要提出了一种基于刚性折纸的新型圆柱可展开机构,用于设计抛物型圆柱可展开天线。该机构可以从长方体折叠配置部署到圆柱形展开配置,只需一个驱动器。首先,基于不同类型的四顶点折纸单元格和kirigami技术,提出了一种创新的可展开弦。将单元视为6R单环机构,分析了折纸单元胞的运动学。通过相同可展开弦的连接,构造了圆柱DM,并利用螺旋理论分析了其可动性。然后,利用该方法设计了一种抛物面圆柱形可展开天线。在DM的面板上安装了许多柱子,它们的长度被确定为适合所需的抛物线圆柱表面。为了验证设计的可行性,构建了可展开天线的比例原型。
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引用次数: 7
Research on adaptive speed control method of an autonomous vehicle passing a speed bump on the highway based on a genetic algorithm 基于遗传算法的自动驾驶汽车过减速带自适应速度控制方法研究
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-21 DOI: 10.5194/ms-13-647-2022
Longjun Wang, Zhiyong Yang, Xiangdong Chen, R. Zhang, Yu Zhou
Abstract. When autonomous vehicles pass through uneven roads, especially the consecutive speed control humps (SCHs) on expressways, thespeed of them will have a significant influence on the safety and comfort ofdriving. How to automatically select the most appropriate speed has become apractical research subject. This paper studies the nonlinear vibrationprocess of the suspension system when the autonomous vehicle passes throughthe SCHs on a highway. Firstly, the paper establishes afour-degree-of-freedom (4-DOF) nonlinear half-vehicle model and astimulation function of trapezoidal SCHs and then uses the Runge–Kutta method to numerically solve the differential equations of motion of the suspension system. In the next part, the paper chooses the genetic algorithm to build amulti-objective optimization problem model, which selects the verticaldisplacement of the vehicle body, the suspension's dynamic deflection and the dynamic load of the tire as optimization objectives and combines the methodof the unified objective function to find the optimal passing speed. Finally, the paper designs and carries out the solution process of themulti-objective optimization problem for the vehicle under three scenarios, conventional passive suspension, semi-active suspension, active suspension,and compares the optimized state with the pre-optimized state to prove theeffectiveness of the optimization model.
摘要当自动驾驶汽车通过不平坦的道路,特别是高速公路上连续的速度控制凸起时,其速度将对驾驶的安全性和舒适性产生重大影响。如何自动选择最合适的速度已成为实践研究的课题。本文研究了自动驾驶汽车在高速公路上通过SCH时悬架系统的非线性振动过程。本文首先建立了四自由度(4-DOF)非线性半车辆模型和梯形SCH的仿真函数,然后使用Runge–Kutta方法对悬架系统的运动微分方程进行了数值求解。在下一部分中,本文选择遗传算法建立多目标优化问题模型,以车身的垂直位移、悬架的动态挠度和轮胎的动态载荷为优化目标,并结合统一目标函数的方法来寻找最优通过速度。最后,设计并实现了车辆在传统被动悬架、半主动悬架、主动悬架三种情况下的多目标优化问题的求解过程,并将优化状态与预优化状态进行了比较,验证了优化模型的有效性。
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引用次数: 1
Stiffness analysis of a 3-DOF parallel mechanism for engineering special machining 工程特殊加工三自由度并联机构刚度分析
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-20 DOI: 10.5194/ms-13-635-2022
Haiqiang Zhang, J. Tang, Changtao Yan, G. Cui, Minghui Zhang, Yan’an Yao
Abstract. There are considerably rigorous requirements for accuracyand stability of the mechanism to accomplish large-scale and complex surfacemachining tasks in the aerospace field. In order to improve the stiffnessperformance of the parallel mechanism, this paper proposes a novel threedegrees of freedom (DOF) redundantly actuated 2RPU-2SPR (where R, P, U andS stand for revolute, prismatic, universal and spherical joints,respectively) parallel mechanism. Firstly, the kinematics position inversesolution is derived and a dimensionless generalized Jacobian matrix isestablished through the driving Jacobian matrix and constraint Jacobianmatrix. Secondly, the stiffness model of the parallel mechanism is deduced andthe accuracy of the stiffness model is verified through finite-element analysis. Using eigenscrew decomposition to illustrate the physical interpretation of thestiffness matrix, the stiffness matrix is equivalent to six simple screwsprings. Finally, the simulation experiment results demonstrate thatredundantly actuated parallel mechanism has better stiffness performancecompared to the traditional 2RPU-SPR parallel mechanism.
摘要在航空航天领域,要完成大型复杂的曲面加工任务,对机构的精度和稳定性有相当严格的要求。为了提高并联机构的刚度性能,提出了一种新型三自由度冗余驱动2RPU-2SPR并联机构(R、P、U分别代表转动关节、棱镜关节、万向关节和球面关节)。首先推导了运动学位置反解,并通过驱动雅可比矩阵和约束雅可比矩阵建立了无量纲广义雅可比矩阵;其次,推导了并联机构的刚度模型,并通过有限元分析验证了刚度模型的准确性。利用本征螺旋分解来说明刚度矩阵的物理解释,刚度矩阵相当于六个简单的螺旋弹簧。仿真实验结果表明,与传统的2RPU-SPR并联机构相比,冗余驱动并联机构具有更好的刚度性能。
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引用次数: 2
Short communication: Experiment study on micro-textured tool with internal cooling 短通信:内冷微织构刀具的实验研究
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-20 DOI: 10.5194/ms-13-619-2022
Gang Yang, Wei Feng
Abstract. Higher cutting force and its temperature with faster toolwear are the causes of higher production costs and lower machiningefficiency. In this paper, with the help of electrical discharge machining (EDM) and laser technology, texture holes are implemented on the rake face and the principal flank faceof the tool. The cutting force, friction characteristics of rake face andsurface roughness of rake face are compared with the micro-texturedcutting tool and the processing technology system of non-textured innercooling hole. The results show that the coolant can be effectively sent tothe interface surfaces due to the internal cooling texture cutter.
摘要高切削力、高切削温度和刀具磨损快是造成生产成本高、加工效率低的原因。本文利用电火花加工和激光加工技术,在刀具前刀面和主刀面进行了织构孔的加工。采用微织构刀具和无织构内冷孔加工工艺体系,对切削力、前刀面摩擦特性和前刀面表面粗糙度进行了比较。结果表明,由于织构刀的内部冷却,冷却剂可以有效地输送到界面表面。
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引用次数: 1
Structural analysis of ancient Chinese textile mechanisms 中国古代纺织机械结构分析
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-20 DOI: 10.5194/ms-13-625-2022
Shi-wu Li, Kan Shi, M. Wang, Yan-an Yao
Abstract. China is one of the first countries that produced textiles in theworld. It has designed and developed a variety of equipment to facilitatetextile work, for instance, reeling wheels for fiber processing, treadle spinning wheels for spinning, and looms for weaving cloth. Thesetextile mechanisms can be found in the literature, and there are physicalobjects left as well. However, due to unclear descriptions of thetransmission modes in the records and illustrations, as well as the longhistory and vast area of their use, a variety of designs with differentstructures may have been produced. Based on the generalized kinematic chainconcept, this paper briefly describes the historical development of textilemechanisms in ancient China and analyzes the structures of mechanisms, such asreeling wheels, treadle spinning wheels, and looms. Finally, it explores thedegree of freedom of the mechanisms to find feasible designs in line withfunctional requirements.
摘要中国是世界上最早生产纺织品的国家之一。设计开发了多种纺织设备,如加工纤维用的缫丝轮、纺纱用的脚踏纺车、织布用的织机等。这些纺织机制可以在文献中找到,也有物理对象留下。然而,由于记载和插图中对传动方式的描述不清楚,以及它们的使用历史悠久和范围广泛,可能产生了各种不同结构的设计。本文以广义运动链概念为基础,简述了中国古代纺织机构的历史发展,分析了卷筒轮、踏式纺车、织机等机构的结构。最后,探讨机构的自由度,找到符合功能需求的可行设计。
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引用次数: 0
Dynamic modeling of a metro vehicle considering the motor–gearbox transmission system under traction conditions 考虑电动机-齿轮箱传动系统的地铁车辆牵引动力学建模
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-07-15 DOI: 10.5194/ms-13-603-2022
Tao Zhang, Taimu Jin, Ziwei Zhou, Zaigang Chen, Kaiyun Wang
Abstract. As a vital means of transportation to alleviate urbantraffic congestion, the metro vehicle has been developing rapidly in China during recentyears. For the violent vibration and shock under the frequentswitches between traction and braking conditions, higher requirements areput forward in the drive system. The dynamic performance of the tractionmotor and gearbox, which are the key elements in the drive system of themetro vehicle, is worthy of attention. Based on the classical vehicle–track coupled dynamics and the gear dynamics theory, a vertical–longitudinal dynamics model for a metro vehicle with frame-hung motors and gearboxes is developed in this paper. This model enables the consideration of some complicated excitations, such as external excitations (the track vertical irregularity) and internal excitations (the mesh stiffness and the dynamic transmission error). The established dynamics model is then validated by comparing the simulated results with the field test results in both time domain and time–frequency domain under traction conditions. Consequently, the established dynamics model is demonstrated to be capable of revealing the dynamic performance of the metro vehicle effectively, especially for the traction and transmission system in the entire vehicle vibration environment of a metro. In turn, the results indicate that the gear transmission has a great and lasting effect on the force state of the traction motors and gearboxes compared to its effect on the axle load transfer.
摘要地铁作为缓解城市交通拥堵的重要交通工具,近年来在中国得到了迅速发展。由于在牵引和制动工况频繁切换下的剧烈振动和冲击,对驱动系统提出了更高的要求。作为地铁车辆驱动系统的关键部件,牵引电动机和变速箱的动态性能值得关注。基于经典的车轨耦合动力学和齿轮动力学理论,建立了车架悬挂式电机和齿轮箱地铁车辆的纵、纵向动力学模型。该模型可以考虑一些复杂的激励,如外部激励(轨道垂直不规则性)和内部激励(网格刚度和动态传动误差)。在牵引工况下,将仿真结果与现场试验结果进行时域和时频对比,对所建立的动力学模型进行了验证。结果表明,所建立的动力学模型能够有效地揭示地铁车辆的动力学性能,特别是地铁全车振动环境下的牵引传动系统的动力学性能。结果表明,相对于对轴载传递的影响,齿轮传动对牵引电机和齿轮箱受力状态的影响更大、更持久。
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引用次数: 2
Automatic adjustment of laparoscopic pose using deep reinforcement learning 使用深度强化学习的腹腔镜姿势自动调整
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-28 DOI: 10.5194/ms-13-593-2022
Lingtao Yu, Yongqiang Xia, Pengcheng Wang, Lining Sun
Abstract. Laparoscopic arm and instrument arm control tasks are usually accomplished by an operative doctor. Because of intensive workload and long operative time, this method not only causes the operation not to be flow,but also increases operation risk. In this paper, we propose a method forautomatic adjustment of laparoscopic pose based on vision and deepreinforcement learning. Firstly, based on the Deep Q Network framework, the raw laparoscopic image is taken as the only input to estimate the Q valuescorresponding to joint actions. Then, the surgical instrument poseinformation used to formulate reward functions is obtained through object-tracking and image-processing technology. Finally, a deep neural networkadopted in the Q-value estimation consists of convolutional neural networksfor feature extraction and fully connected layers for policy learning. Theproposed method is validated in simulation. In different test scenarios, thelaparoscopic arm can be well automatically adjusted so that surgicalinstruments with different postures are in the proper position of the fieldof view. Simulation results demonstrate the effectiveness of the method in learning the highly non-linear mapping between laparoscopic images and the optimal action policy of a laparoscopic arm.
摘要腹腔镜臂和器械臂的控制任务通常由手术医生完成。由于工作量大、手术时间长,这种方法不仅导致手术不流畅,而且增加了手术风险。在本文中,我们提出了一种基于视觉和深度强化学习的腹腔镜姿势自动调整方法。首先,基于Deep Q网络框架,将原始腹腔镜图像作为唯一的输入来估计对关节动作的Q值。然后,通过目标跟踪和图像处理技术获得用于制定奖励函数的手术器械姿态信息。最后,Q值估计中采用的深度神经网络由用于特征提取的卷积神经网络和用于策略学习的全连接层组成。仿真验证了该方法的有效性。在不同的测试场景中,腹腔镜臂可以很好地自动调整,使不同姿势的外科器械处于视野的适当位置。仿真结果证明了该方法在学习腹腔镜图像和腹腔镜臂的最佳动作策略之间的高度非线性映射方面的有效性。
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引用次数: 0
Roundness error evaluation in image domain based on an improved bee colony algorithm 基于改进蜂群算法的图像域圆度误差评估
IF 1.4 4区 工程技术 Q4 ENGINEERING, MECHANICAL Pub Date : 2022-06-23 DOI: 10.5194/ms-13-577-2022
Benchi Jiang, X. Du, Shilei Bian, Lulu Wu
Abstract. The roundness error is the main geometric characteristic parameter of shaft and hole parts. Evaluation accuracy is an important indicator of the quality inspection technology. Existing roundness error evaluation methods are insufficient in terms of the calculation amount, convergence speed, and calculation accuracy. This study proposes a novel roundness error evaluation method based on improved bee colony algorithm to evaluate the roundness error of shaft and hole parts. Population initialization and search mechanism were considered for the optimal design to improve the convergence precision of the algorithm. The population was initialized in the local search domain defined by the contour data. The roughness error was obtained by the convergence solution of the circle center calculated iteratively by the step-decreasing method. The roundness error was also evaluated by taking the same set of image domain data as an example to verify the feasibility of the proposed method. The algorithm exhibited higher accuracy than that traditional methods and thus can be widely used to evaluate the roundness error of shaft and hole parts.
摘要圆度误差是轴孔零件的主要几何特征参数。评价准确性是质量检验技术的一个重要指标。现有的圆度误差评估方法在计算量、收敛速度和计算精度方面都不够。本文提出了一种基于改进的蜂群算法的圆度误差评定方法,用于评定轴孔零件的圆度精度。优化设计考虑了种群初始化和搜索机制,提高了算法的收敛精度。在由轮廓数据定义的局部搜索域中初始化种群。粗糙度误差是通过逐步递减法迭代计算圆心的收敛解来获得的。以同一组图像域数据为例,对圆度误差进行了评估,验证了该方法的可行性。与传统方法相比,该算法具有更高的精度,可广泛应用于轴孔零件圆度误差的评定。
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引用次数: 1
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Mechanical Sciences
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