Konrad Wojtaszek, Adrianna Pach, Tomasz Michalek, Kamil Dudek, Marek Wojnicki
This study explores the impact of nitrate ions on the efficiency of cementing noble metals from diluted waste solutions at a temperature of 30 °C. The research involved measuring the effectiveness of different cementing metals (such as Zn, Al, Mg, and Fe) in the presence of nitrate ions by assessing the change in metal ion concentrations before and after the cementation process using spectrometric analysis. Initial concentrations of noble metals ware Pt = 5 ppm, Au = 7.5 ppm, Pd = 5 ppm, and Rh = 1 ppm. Kinetic studies revealed that 24 h is adequate to achieve apparent equilibrium in solutions with pH 2 and 1 M nitrate ion content. The study identified significant recovery losses for gold and platinum in nitrate solutions, underlining the necessity of nitrate-free solutions in recycling. Zinc and magnesium were effective in cementing Pd and Rh, while aluminum was efficient for Pt reduction in each condition. Complete removal of Au was not achieved with any tested metal, indicating a need for alternative methods.
{"title":"Assessing Apparent Equilibrium Concentrations in Cementation of Trace Pd, Pt, Au, and Rh from Nitrate Solutions Using Mg, Al, Fe, and Zn","authors":"Konrad Wojtaszek, Adrianna Pach, Tomasz Michalek, Kamil Dudek, Marek Wojnicki","doi":"10.3390/met14090990","DOIUrl":"https://doi.org/10.3390/met14090990","url":null,"abstract":"This study explores the impact of nitrate ions on the efficiency of cementing noble metals from diluted waste solutions at a temperature of 30 °C. The research involved measuring the effectiveness of different cementing metals (such as Zn, Al, Mg, and Fe) in the presence of nitrate ions by assessing the change in metal ion concentrations before and after the cementation process using spectrometric analysis. Initial concentrations of noble metals ware Pt = 5 ppm, Au = 7.5 ppm, Pd = 5 ppm, and Rh = 1 ppm. Kinetic studies revealed that 24 h is adequate to achieve apparent equilibrium in solutions with pH 2 and 1 M nitrate ion content. The study identified significant recovery losses for gold and platinum in nitrate solutions, underlining the necessity of nitrate-free solutions in recycling. Zinc and magnesium were effective in cementing Pd and Rh, while aluminum was efficient for Pt reduction in each condition. Complete removal of Au was not achieved with any tested metal, indicating a need for alternative methods.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184977","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Galina M. Zeer, Yuri I. Gordeev, Elena G. Zelenkova, Artur K. Abkaryan, Evgeny V. Gerasimov, Mikhail Yu. Kuchinskii, Sergey M. Zharkov
The present study considers the samples of an Ti-6Al-4V alloy obtained by selective laser melting with the addition of a 10% Cu-Al powder mixture. The microstructure, elemental composition and phase composition, as well as the physico-chemical properties, have been investigated by the methods of electron microscopy, X-ray phase analysis, and bending testing. The obtained samples have a relative density of 98.5 ± 0.1%. The addition of the Cu-Al powder mixture facilitates supercooling during crystallization and solidification, which allows decreasing the size and changing the shape of the initial β-Ti grains. The constant cooling rate of the alloy typical for the SLM technology has been shown to be able to prevent martensitic transformation. The formation of a structure that consists of β-Ti grains, a dispersed eutectoid mixture of α-Ti and Ti2Cu grains, and a solid solution of Al in Cu has been revealed. In the case of doping by the 10% Cu-Al mixture, the physico-mechanical properties are improved. The hardness of the samples amounts to 390 HRC, with the bending strength being 1550 ± 20 MPa and deformation of 3.5 ± 0.2%. The developed alloy can be recommended for applications in the production of parts of jet and car engines, implants for medicine, and corrosion-resistant parts for the chemical industry.
{"title":"Effect of the Addition of Cu and Al on the Microstructure, Phase Composition and Properties of a Ti-6Al-4V Alloy Obtained by Selective Laser Melting","authors":"Galina M. Zeer, Yuri I. Gordeev, Elena G. Zelenkova, Artur K. Abkaryan, Evgeny V. Gerasimov, Mikhail Yu. Kuchinskii, Sergey M. Zharkov","doi":"10.3390/met14090991","DOIUrl":"https://doi.org/10.3390/met14090991","url":null,"abstract":"The present study considers the samples of an Ti-6Al-4V alloy obtained by selective laser melting with the addition of a 10% Cu-Al powder mixture. The microstructure, elemental composition and phase composition, as well as the physico-chemical properties, have been investigated by the methods of electron microscopy, X-ray phase analysis, and bending testing. The obtained samples have a relative density of 98.5 ± 0.1%. The addition of the Cu-Al powder mixture facilitates supercooling during crystallization and solidification, which allows decreasing the size and changing the shape of the initial β-Ti grains. The constant cooling rate of the alloy typical for the SLM technology has been shown to be able to prevent martensitic transformation. The formation of a structure that consists of β-Ti grains, a dispersed eutectoid mixture of α-Ti and Ti2Cu grains, and a solid solution of Al in Cu has been revealed. In the case of doping by the 10% Cu-Al mixture, the physico-mechanical properties are improved. The hardness of the samples amounts to 390 HRC, with the bending strength being 1550 ± 20 MPa and deformation of 3.5 ± 0.2%. The developed alloy can be recommended for applications in the production of parts of jet and car engines, implants for medicine, and corrosion-resistant parts for the chemical industry.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-30","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184959","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Monte Carlo simulations were conducted to investigate the interaction between nucleation and the rates of chemical reduction in Au/Ag, Au/Pt and Au/Pd nanoparticles prepared in microemulsions using a one-pot method. The impact of nucleation on final nanostructure depends on the critical nucleus size value: at a high critical nucleus size, nucleation becomes the main factor in determining the final nanostructure, even with a very large difference in reduction rates, as seen in the Au/Pd pair. However, when the critical nucleus size is small, the difference in reduction rates of the two metals becomes the key parameter determining the final nanostructure. Furthermore, the relevance of heteroatomic nucleation on the mechanism of nanoparticle formation depends on the difference between the reduction rates of the two metals. Smaller differences, such as in the Au/Ag or Au/Pt pairs, result in a greater impact of heteroatomic nucleation on the final nanostructure. In contrast, in the Au/Pd pair, heteroatomic nucleation becomes less important due to the low availability of Pd until late stages of synthesis. This study provides deeper insight into the complex mechanisms that govern reactions in microemulsions.
{"title":"The Interplay between Nucleation and the Rates of Chemical Reduction in the Synthesis of Bimetallic Nanoparticles in Microemulsions: A Computer Study","authors":"Concha Tojo","doi":"10.3390/met14090987","DOIUrl":"https://doi.org/10.3390/met14090987","url":null,"abstract":"Monte Carlo simulations were conducted to investigate the interaction between nucleation and the rates of chemical reduction in Au/Ag, Au/Pt and Au/Pd nanoparticles prepared in microemulsions using a one-pot method. The impact of nucleation on final nanostructure depends on the critical nucleus size value: at a high critical nucleus size, nucleation becomes the main factor in determining the final nanostructure, even with a very large difference in reduction rates, as seen in the Au/Pd pair. However, when the critical nucleus size is small, the difference in reduction rates of the two metals becomes the key parameter determining the final nanostructure. Furthermore, the relevance of heteroatomic nucleation on the mechanism of nanoparticle formation depends on the difference between the reduction rates of the two metals. Smaller differences, such as in the Au/Ag or Au/Pt pairs, result in a greater impact of heteroatomic nucleation on the final nanostructure. In contrast, in the Au/Pd pair, heteroatomic nucleation becomes less important due to the low availability of Pd until late stages of synthesis. This study provides deeper insight into the complex mechanisms that govern reactions in microemulsions.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184963","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
A rework of electronic assemblies and the reuse of electronic components are the most effective ways to reduce electronic waste. Since neither components nor substrates were developed with the intention of multiple usage, the question of how the integrity of lead-free solder joints is affected by multiple reflow operations is crucial for the implementation of any reuse strategy. Therefore, various types of 1206 multilayer ceramic capacitors (MLCCs) differing in their capacitance value and dielectric type (X5R, X7R, Y5V, NP0) were soldered on test printed circuit boards (PCBs) having a pure Cu-metallization surface in order to investigate the intermetallic reactions during multiple reflows. The metallization system on the MLCC-component side consisted of a thick film of Ni covered by galvanic-deposited Sn. The reflow experiments were conducted using a hypoeutectic SnAgCu solder. The results show the formation of a Cu6Sn5 intermetallic phase on both metallizations, which grows homogeneously with the number of reflows. Moreover, an ongoing decomposition of the solder into Ag-enriched and depleted zones was observed. The effect of these microstructural changes on the functionality of the solder joint was investigated by mechanical shear experiments and electrical four-point capacitance measurements.
{"title":"The Effect of Multiple Solder Reflows on the Formation of Cu6Sn5 Intermetallics and the Decomposition of SnAg3.0Cu0.5 Solder Joints in the Framework of Rework and Reuse of MLCC Components","authors":"Erik Wiss, Steffen Wiese","doi":"10.3390/met14090986","DOIUrl":"https://doi.org/10.3390/met14090986","url":null,"abstract":"A rework of electronic assemblies and the reuse of electronic components are the most effective ways to reduce electronic waste. Since neither components nor substrates were developed with the intention of multiple usage, the question of how the integrity of lead-free solder joints is affected by multiple reflow operations is crucial for the implementation of any reuse strategy. Therefore, various types of 1206 multilayer ceramic capacitors (MLCCs) differing in their capacitance value and dielectric type (X5R, X7R, Y5V, NP0) were soldered on test printed circuit boards (PCBs) having a pure Cu-metallization surface in order to investigate the intermetallic reactions during multiple reflows. The metallization system on the MLCC-component side consisted of a thick film of Ni covered by galvanic-deposited Sn. The reflow experiments were conducted using a hypoeutectic SnAgCu solder. The results show the formation of a Cu6Sn5 intermetallic phase on both metallizations, which grows homogeneously with the number of reflows. Moreover, an ongoing decomposition of the solder into Ag-enriched and depleted zones was observed. The effect of these microstructural changes on the functionality of the solder joint was investigated by mechanical shear experiments and electrical four-point capacitance measurements.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184972","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study investigated the fatigue performance of 316L stainless steel fabricated via laser powder bed fusion (LPBF). Stress-controlled fatigue tests were performed at different stress amplitudes on vertically built samples using a frequency of 15 Hz and a stress ratio of 0.1. The stress amplitudes were varied to provide the cyclic response of the materials under a range of loading conditions. The average fatigue strength was determined to be 92.94 MPa, corresponding to a maximum stress of 185.87 MPa. The microstructures were observed through scanning electron microscopy (SEM) with the aid of electron backscattered diffraction (EBSD), and the average grain size of the as-built samples was determined to be 15.6 µm, with most grains having a <110> preferred crystallographic orientation. A higher kernel average misorientation value was measured on the deformed surfaces, revealing the increased misorientation of the grains. Defects were observed on the fractured surfaces acting as crack initiators while deflecting the crack propagation paths. The fatigue failure mode for the LPBF 316L samples was ductile, as illustrated by the numerous dimples on fracture surfaces and fatigue striations.
{"title":"Fatigue Response of Additive-Manufactured 316L Stainless Steel","authors":"Melody Chepkoech, Peter Omoniyi, Gbadebo Owolabi","doi":"10.3390/met14090988","DOIUrl":"https://doi.org/10.3390/met14090988","url":null,"abstract":"This study investigated the fatigue performance of 316L stainless steel fabricated via laser powder bed fusion (LPBF). Stress-controlled fatigue tests were performed at different stress amplitudes on vertically built samples using a frequency of 15 Hz and a stress ratio of 0.1. The stress amplitudes were varied to provide the cyclic response of the materials under a range of loading conditions. The average fatigue strength was determined to be 92.94 MPa, corresponding to a maximum stress of 185.87 MPa. The microstructures were observed through scanning electron microscopy (SEM) with the aid of electron backscattered diffraction (EBSD), and the average grain size of the as-built samples was determined to be 15.6 µm, with most grains having a <110> preferred crystallographic orientation. A higher kernel average misorientation value was measured on the deformed surfaces, revealing the increased misorientation of the grains. Defects were observed on the fractured surfaces acting as crack initiators while deflecting the crack propagation paths. The fatigue failure mode for the LPBF 316L samples was ductile, as illustrated by the numerous dimples on fracture surfaces and fatigue striations.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184988","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The yielding transition, structural relaxation, and mechanical properties of metallic glasses subjected to repeated loading are examined using molecular dynamics simulations. We consider a poorly annealed Cu-Zr amorphous alloy periodically deformed in a wide range of strain amplitudes at room temperature. It is found that low-amplitude cyclic loading leads to a logarithmic decay of the potential energy, and lower energy states are attained when the strain amplitude approaches a critical point from below. Moreover, the potential energy after several thousand loading cycles is a linear function of the peak value of the stress overshoot during startup continuous shear deformation of the annealed sample. We show that the process of structural relaxation involves collective, irreversible rearrangements of groups of atoms whose spatial extent is most pronounced at the initial stage of loading and at higher strain amplitudes. At the critical amplitude, the glass becomes mechanically annealed for a number of transient cycles and then yields via the formation of a shear band. The yielding transition is clearly marked by abrupt changes in the potential energy, storage modulus, and fraction of atoms with large nonaffine displacements.
{"title":"Structural Relaxation and Delayed Yielding in Cyclically Sheared Cu-Zr Metallic Glasses","authors":"Nikolai V. Priezjev","doi":"10.3390/met14090984","DOIUrl":"https://doi.org/10.3390/met14090984","url":null,"abstract":"The yielding transition, structural relaxation, and mechanical properties of metallic glasses subjected to repeated loading are examined using molecular dynamics simulations. We consider a poorly annealed Cu-Zr amorphous alloy periodically deformed in a wide range of strain amplitudes at room temperature. It is found that low-amplitude cyclic loading leads to a logarithmic decay of the potential energy, and lower energy states are attained when the strain amplitude approaches a critical point from below. Moreover, the potential energy after several thousand loading cycles is a linear function of the peak value of the stress overshoot during startup continuous shear deformation of the annealed sample. We show that the process of structural relaxation involves collective, irreversible rearrangements of groups of atoms whose spatial extent is most pronounced at the initial stage of loading and at higher strain amplitudes. At the critical amplitude, the glass becomes mechanically annealed for a number of transient cycles and then yields via the formation of a shear band. The yielding transition is clearly marked by abrupt changes in the potential energy, storage modulus, and fraction of atoms with large nonaffine displacements.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184960","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
For the application of Ti-6Al-4V alloys in urban air mobility, safety is very important, so achieving excellent strength and toughness is essential to prevent fractures. Regarding toughness, which is a combination of strength and ductility, it is necessary to derive the optimal heat treatment conditions for this combination of Ti-6Al-4V alloy and further understand its microstructure and fracture characteristics. For this purpose, this study investigated the microstructure in terms of grain size, plate thickness, and element distribution, as well as mechanical properties, including phase hardness and tensile properties, of Ti-6Al-4V alloy subjected to solution treatment and aging (STA) heat treatment under various aging conditions. As a result, this study suggests that solution treatment followed by aging at 630 °C for 480 min can achieve approximately 26% higher toughness than the just-solution treatment process. This is because there is little difference in hardness between the equiaxed α and basketweave structures, and β plates, which contain an excessive V between α plates, function like fibers and delay fracture.
{"title":"Microstructure Control for Enhancing the Combination of Strength and Elongation in Ti-6Al-4V through Heat Treatment","authors":"Seongji Seo, Minsu Jung, Jiyong Park","doi":"10.3390/met14090985","DOIUrl":"https://doi.org/10.3390/met14090985","url":null,"abstract":"For the application of Ti-6Al-4V alloys in urban air mobility, safety is very important, so achieving excellent strength and toughness is essential to prevent fractures. Regarding toughness, which is a combination of strength and ductility, it is necessary to derive the optimal heat treatment conditions for this combination of Ti-6Al-4V alloy and further understand its microstructure and fracture characteristics. For this purpose, this study investigated the microstructure in terms of grain size, plate thickness, and element distribution, as well as mechanical properties, including phase hardness and tensile properties, of Ti-6Al-4V alloy subjected to solution treatment and aging (STA) heat treatment under various aging conditions. As a result, this study suggests that solution treatment followed by aging at 630 °C for 480 min can achieve approximately 26% higher toughness than the just-solution treatment process. This is because there is little difference in hardness between the equiaxed α and basketweave structures, and β plates, which contain an excessive V between α plates, function like fibers and delay fracture.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184964","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
In the context of an increasing interest in the use of high-performance steels in the construction industry due to their superior mechanical properties, understanding the behaviour and assessing the performance of dissimilar welded connections becomes essential. When several steel grades are adopted for fabrication of the same dissipative element, dissimilar welded connections have a decisive importance regarding the seismic performance of the structural member. This paper presents the experimental results of monotonic and low-cycle fatigue (LCF) tests on dissimilar welded connections. The welded connections are designed to reproduce the loading state that occurs between the web and the flanges of dissipative links in an eccentrically braced frame, and represent combinations of S235 mild carbon steel, 1.4404 austenitic stainless steel, and S690 high-strength steel. The obtained experimental results provide a better understanding of the behaviour of dissimilar welded connections through the evaluation of their strength, ductility, and failure mechanisms, providing a basis for finite element (FE) models’ calibration for further numerical simulations. This study contributes to the evaluation of the feasibility of connections between dissimilar steels in seismic-resistant steel structures.
{"title":"Behaviour of Dissimilar Welded Connections of Mild Carbon (S235), Stainless (1.4404), and High-Strength (S690) Steels under Monotonic and Cyclic Loading","authors":"Anna Ene, Aurel Stratan, Ioan Both","doi":"10.3390/met14090989","DOIUrl":"https://doi.org/10.3390/met14090989","url":null,"abstract":"In the context of an increasing interest in the use of high-performance steels in the construction industry due to their superior mechanical properties, understanding the behaviour and assessing the performance of dissimilar welded connections becomes essential. When several steel grades are adopted for fabrication of the same dissipative element, dissimilar welded connections have a decisive importance regarding the seismic performance of the structural member. This paper presents the experimental results of monotonic and low-cycle fatigue (LCF) tests on dissimilar welded connections. The welded connections are designed to reproduce the loading state that occurs between the web and the flanges of dissipative links in an eccentrically braced frame, and represent combinations of S235 mild carbon steel, 1.4404 austenitic stainless steel, and S690 high-strength steel. The obtained experimental results provide a better understanding of the behaviour of dissimilar welded connections through the evaluation of their strength, ductility, and failure mechanisms, providing a basis for finite element (FE) models’ calibration for further numerical simulations. This study contributes to the evaluation of the feasibility of connections between dissimilar steels in seismic-resistant steel structures.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184974","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Additive manufacturing (AM) techniques enable new design concepts for performance improvements and functional integration in a wide range of industries. One promising application is in additively manufactured cutting tools for machining, improving process reliability on the one hand and increasing tool life and process productivity on the other hand. Compared to conventional manufacturing processes, AM allows for new and complex geometrical designs, enables the production of individualized parts, and offers new possibilities for alloy composition and material design. This work gives a comprehensive and systematic review of scientific as well as industrial activities, studies, and solutions regarding AM cutting tools and their fields of application. Four different areas are identified, including cooling and coolant supply, damping and vibrational behavior, lightweight design and topology optimization, and functional integration. Thus, the relevant and promising approaches for the industrialization of AM cutting tools are highlighted, and a perspective is given on where further scientific knowledge is needed.
快速成型制造（AM）技术为各行各业的性能改进和功能集成提供了新的设计理念。其中一个前景广阔的应用领域是用于机械加工的增材制造切削工具，一方面可提高加工可靠性，另一方面可延长工具寿命并提高加工生产率。与传统制造工艺相比，快速成型技术可以实现新的复杂几何设计，生产个性化零件，并为合金成分和材料设计提供新的可能性。本著作全面系统地回顾了有关 AM 切削工具及其应用领域的科学和工业活动、研究和解决方案。其中确定了四个不同的领域，包括冷却和冷却剂供应、阻尼和振动行为、轻量化设计和拓扑优化以及功能集成。因此，重点介绍了实现 AM 切削工具工业化的相关和有前景的方法，并对需要进一步科学知识的领域进行了展望。
{"title":"Potentials of Additive Manufacturing for Cutting Tools: A Review of Scientific and Industrial Applications","authors":"Tobias Kelliger, Markus Meurer, Thomas Bergs","doi":"10.3390/met14090982","DOIUrl":"https://doi.org/10.3390/met14090982","url":null,"abstract":"Additive manufacturing (AM) techniques enable new design concepts for performance improvements and functional integration in a wide range of industries. One promising application is in additively manufactured cutting tools for machining, improving process reliability on the one hand and increasing tool life and process productivity on the other hand. Compared to conventional manufacturing processes, AM allows for new and complex geometrical designs, enables the production of individualized parts, and offers new possibilities for alloy composition and material design. This work gives a comprehensive and systematic review of scientific as well as industrial activities, studies, and solutions regarding AM cutting tools and their fields of application. Four different areas are identified, including cooling and coolant supply, damping and vibrational behavior, lightweight design and topology optimization, and functional integration. Thus, the relevant and promising approaches for the industrialization of AM cutting tools are highlighted, and a perspective is given on where further scientific knowledge is needed.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184962","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Matthias Weiss, Shiromani Gangoda Desinghe, Peter Hodgson, Hossein Beladi
The sheet metal forming of magnesium is challenging due to the material’s complex springback behaviour, which is due to the tension/compression yield mismatch. In this study, three different AZ31 grain sizes are produced by a special heat treatment, while maintaining the material strength in uniaxial tension at a similar level. Pure, V-die and channel bending tests are combined with roll forming to compare bending scenarios with and without tension applied transverse and parallel to the bending axis. This is complemented with electron backscatter diffraction to measure the twinning type and twinning area fraction (TAF) in the tension and compression bending zones. Our study shows that, like conventional steel, when bending magnesium, springback reduces with the increasing level of the outer fibre bending strain, i.e., when the bend radius is decreased and the TAF increased. It is further shown that when tension is applied, the TAF increases. However, while in some forming cases, the increase in TAF leads to a clear reduction in springback, in other forming cases the effect of the TAF on springback is less pronounced. Overall, this study provides clear evidence that the twinning behaviour in bending magnesium is influenced by the bend deformation mode and that this influences the springback behaviour.
{"title":"The Effect of the Forming Mode on Twinning and Springback in the Bending-Dominated Forming of Magnesium AZ31 Sheet","authors":"Matthias Weiss, Shiromani Gangoda Desinghe, Peter Hodgson, Hossein Beladi","doi":"10.3390/met14090983","DOIUrl":"https://doi.org/10.3390/met14090983","url":null,"abstract":"The sheet metal forming of magnesium is challenging due to the material’s complex springback behaviour, which is due to the tension/compression yield mismatch. In this study, three different AZ31 grain sizes are produced by a special heat treatment, while maintaining the material strength in uniaxial tension at a similar level. Pure, V-die and channel bending tests are combined with roll forming to compare bending scenarios with and without tension applied transverse and parallel to the bending axis. This is complemented with electron backscatter diffraction to measure the twinning type and twinning area fraction (TAF) in the tension and compression bending zones. Our study shows that, like conventional steel, when bending magnesium, springback reduces with the increasing level of the outer fibre bending strain, i.e., when the bend radius is decreased and the TAF increased. It is further shown that when tension is applied, the TAF increases. However, while in some forming cases, the increase in TAF leads to a clear reduction in springback, in other forming cases the effect of the TAF on springback is less pronounced. Overall, this study provides clear evidence that the twinning behaviour in bending magnesium is influenced by the bend deformation mode and that this influences the springback behaviour.","PeriodicalId":18461,"journal":{"name":"Metals","volume":null,"pages":null},"PeriodicalIF":2.9,"publicationDate":"2024-08-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142184973","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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