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Minimum engineering requirements for assessing mining projects 评估采矿项目的最低工程要求
Q2 Materials Science Pub Date : 2016-11-01 DOI: 10.19150/MMP.6842
D. Larsen, R. Addison, R. Kehmeier, T. Swendseid, T. Brown, J. Uhrie
The development of a mining project necessarily progresses through many steps, beginning with the identification of a mineral resource and continuing through project construction. Several classifications of engineering study development are described, including preliminary economic assessment (PEA) or scoping studies, prefeasibility studies (PFS), feasibility studies (FS) and regulatory codes, each with a specific project organizational objective. This paper addresses the PEA, PFS and FS types of reports that are used by companies to evaluate projects, meet regulatory requirements and seek financing. The minimum requirements for engineering studies, focusing on the needs of financial institutions considering investment in a project, are outlined.
采矿项目的开发必须经过许多步骤,从确定矿产资源开始,一直到项目建设。描述了工程研究发展的几种分类,包括初步经济评估(PEA)或范围研究,预可行性研究(PFS),可行性研究(FS)和监管法规,每个都有特定的项目组织目标。本文讨论了PEA、PFS和FS类型的报告,这些报告被公司用来评估项目、满足监管要求和寻求融资。概述了工程研究的最低要求,重点是考虑项目投资的金融机构的需求。
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引用次数: 3
Scaleup of pressure oxidation processes 压力氧化过程的放大
Q2 Materials Science Pub Date : 2016-11-01 DOI: 10.19150/MMP.6839
D. Gertenbach
The successful commercialization of a pressure oxidation (POX) process for recovering metal values, including gold, copper, zinc, nickel and molybdenum, is the result of a carefully planned development program. The initial task involves developing one or more conceptual flowsheets, including the POX autoclave and downstream purification and recovery steps. A laboratory program is completed to determine the technical viability of the flowsheets, define the operating parameters for each step and provide information for an initial economic assessment of the process. The process is then confirmed during a continuous pilot plant program, providing engineering design data and other information for the commercial design. A well-thought-out development program has been shown to be critical for reducing the risk of commercializing POX processes. Experiences developing POX processes for refractory gold ores and copper concentrates are briefly discussed.
压力氧化(POX)工艺用于回收金属价值(包括金、铜、锌、镍和钼)的成功商业化,是精心规划的开发计划的结果。最初的任务包括开发一个或多个概念流程图,包括POX高压灭菌器和下游净化和回收步骤。完成实验室计划,以确定流程表的技术可行性,确定每一步的操作参数,并为工艺的初步经济评估提供信息。然后,该工艺在连续的试验工厂项目中得到确认,为商业设计提供工程设计数据和其他信息。经过深思熟虑的开发计划已被证明是降低痘工艺商业化风险的关键。简要介绍了难处理金矿石和铜精矿水痘工艺的发展经验。
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引用次数: 3
Development metallurgy guidelines for copper heap leach 铜堆浸开发冶金导则
Q2 Materials Science Pub Date : 2016-11-01 DOI: 10.19150/MMP.6840
R. Scheffel, A. Guzman, J. Dreier
This paper outlines a comprehensive, cost-effective testing program for the acid-ferric sulfate heap leaching of oxide, supergene and primary copper ores. It is based on extensive experience in copper heap leaching and uses the many technological advances in the field developed over the past several decades. The approach described requires firstly a detailed resource evaluation, then a hydrodynamic characterization of representative samples and, finally, a focused metallurgical testing program. The principles communicated here can be applied to other acid leachable minerals. The program varies considerably from conventional testing in its disciplined, orderly, step-by-step approach, its application of hydrological and chemical principles to leaching, and its reliance on fewer, more tightly controlled column tests. The purpose of the test program is to optimize the financial, time and other resources devoted to the program, while minimizing the financial risks to the development company or companies and the project funding providers.
本文概述了一种综合的、具有成本效益的酸-硫酸铁堆浸氧化铜矿、表生铜矿和原生铜矿的试验方案。它以铜堆浸的丰富经验为基础,并采用了过去几十年来该领域发展的许多技术进步。所描述的方法首先需要详细的资源评估,然后是代表性样品的水动力特性,最后是重点的冶金测试程序。本文所述的原则也适用于其他酸浸矿物。该方案与常规测试有很大的不同,它有纪律,有秩序,一步一步的方法,它对浸出的水文和化学原理的应用,以及它对更少,更严格控制的柱测试的依赖。测试程序的目的是优化用于程序的财务、时间和其他资源,同时将开发公司或公司和项目资助提供者的财务风险降至最低。
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引用次数: 11
Process development testing for comminution circuit design 粉碎电路设计的工艺开发测试
Q2 Materials Science Pub Date : 2016-11-01 DOI: 10.19150/mmp.6838
A. Giblett, S. Morrell
Metallurgical process development in greenfield projects must define the comminution flowsheet and establish the equipment sizes that are required to deliver the project design criteria. These are critical steps that heavily influence the financial performance of the project, requiring a detailed understanding of the ore properties of the project resources and the best practice methods to size comminution machines. This paper reviews current practices for determining the ore characteristics relevant to comminution circuit design. Particular attention is given to the design of sampling and testing programs, and the methods commonly applied to size crushers and mills for conventional size reduction applications in mineral processing.
新建项目中的冶金工艺开发必须定义粉碎流程,并确定交付项目设计标准所需的设备尺寸。这些是严重影响项目财务绩效的关键步骤,需要详细了解项目资源的矿石属性以及确定粉碎机尺寸的最佳实践方法。本文综述了目前确定与粉碎电路设计有关的矿石特性的做法。特别注意的是采样和测试程序的设计,以及通常应用于粒度破碎机和磨机的方法,用于常规的粒度减少在矿物加工中的应用。
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引用次数: 1
Laboratory testing for sulfide flotation process development 硫化物浮选工艺开发的实验室试验
Q2 Materials Science Pub Date : 2016-11-01 DOI: 10.19150/MMP.6841
P. Thompson
A carefully planned laboratory test program is the foundation for the successful development of a sulfide flotation process. In this paper, the development of a copper-molybdenum flotation process is described. However, the concepts discussed can be applied to most sulfide flotation systems and to many industrial minerals projects as well. Each step is examined, beginning with sample procurement and covering sample preparation, flotation test preparation grinding, scoping flotation tests for reagent scheme selection, rougher flotation parameter evaluation and cleaner circuit evaluation, through to locked-cycle testing and pilot plant design and operation. Ore variability and modeling to determine the response of various ore types to the optimum conditions established is also examined.
精心策划的实验室测试程序是成功开发硫化物浮选工艺的基础。介绍了一种铜钼浮选工艺的发展情况。然而,所讨论的概念可以应用于大多数硫化物浮选系统和许多工业矿物项目。每个步骤都经过审查,从样品采购开始,包括样品制备,浮选试验准备研磨,确定浮选试验范围,选择药剂方案,评估较粗的浮选参数和评估更清洁的回路,直到锁定循环测试和中试工厂设计和运行。还研究了确定各种矿石类型对所建立的最佳条件的响应的矿石变异性和建模。
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引用次数: 4
Effects of major ions in recycled water on sulfide minerals flotation 再生水中主要离子对硫化矿物浮选的影响
Q2 Materials Science Pub Date : 2016-08-01 DOI: 10.19150/MMP.6750
G. Bulut, Ü. Yenial
The use of recycled water in flotation has significant effects on flotation and selectivity because the recycled water contains many dissolved compounds and ions that alter the chemistry of the system. In this study, the effects of calcium, magnesium and sulfate, which are abundant components in recycled water, were investigated on galena, sphalerite and pyrite flotation using pure minerals and a complex sulfide ore by conducting bench-scale flotation, microflotation and zeta potential measurements. The bench-scale flotation tests indicated that higher recoveries of galena and sphalerite are obtained when water is recycled, due to higher concentrations of ions in recycled water. However, there was a critical ion concentration for galena recovery. The microflotation tests showed that galena recoveries at different pHs in recycled water are lower than in tap and distilled water. Pure sphalerite recoveries improved in recycled water in the bench-scale test with ore. Pure pyrite was depressed with recycled water as well. Zeta potentials became less negative with increased calcium and magnesium ion concentrations due to their adsorptions, and the presence of sulfate ions was seen to increase the negative charges of sphalerite and pyrite, conversely for galena.
在浮选中使用循环水对浮选和选择性有显著的影响,因为循环水含有许多溶解的化合物和离子,改变了体系的化学性质。通过实验浮选、微浮选和zeta电位测定,研究了循环水中钙、镁和硫酸盐对纯矿物和复杂硫化矿浮选方铅矿、闪锌矿和黄铁矿的影响。实验浮选试验表明,由于循环水中离子浓度较高,方铅矿和闪锌矿的回收率较高。然而,对于方铅矿的回收存在一个临界离子浓度。微浮选试验表明,不同ph值下,再生水中方铅矿的回收率均低于自来水和蒸馏水。在用矿石进行的实验中,用循环水提高了纯闪锌矿的回收率,用循环水降低了纯黄铁矿的回收率。由于钙和镁离子的吸附作用,Zeta电位随着钙和镁离子浓度的增加而变得不那么负,硫酸盐离子的存在可以增加闪锌矿和黄铁矿的负电荷,而方铅矿则相反。
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引用次数: 32
Engineering iron ore pellets to reduce their dustiness 改造铁球团,减少其粉尘
Q2 Materials Science Pub Date : 2016-08-01 DOI: 10.19150/MMP.6753
J. Halt, S. Kawatra
Introduction Iron ore pellets are hard spheres made by agglomerating iron ore concentrate and binders. Pellets are the preferred ironbearing feed for blast furnace ironmaking. Starch has been proposed as a binder because it has good adhesive properties, does not contaminate pellets and is relatively cheap. However, starch binders typically lead to weak pellets with rough surfaces, and these can cause high levels of dust within process equipment and when pellets are handled and shipped (Halt and Kawatra, 2014). Our research shows that by adding a small quantity of other additives, pellets made with starch binders become smooth and strong. The newly designed binder leads to significantly lower levels of fines when pellets are handled.
铁矿球团是由铁矿精矿和粘结剂凝聚而成的硬球。球团是高炉炼铁的首选含铁原料。淀粉被提议作为粘合剂,因为它具有良好的粘合性能,不会污染颗粒,而且相对便宜。然而,淀粉粘合剂通常会导致表面粗糙的弱颗粒,这可能会导致工艺设备内以及颗粒处理和运输时产生大量灰尘(Halt和Kawatra, 2014)。我们的研究表明,通过添加少量其他添加剂,淀粉粘合剂制成的颗粒变得光滑和坚固。新设计的粘结剂导致明显较低水平的细粒时,颗粒处理。
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引用次数: 1
Optimizing low-grade manganese carbonate extraction using sulfuric acid and oxalic acid 硫酸-草酸萃取低品位碳酸锰的工艺优化
Q2 Materials Science Pub Date : 2016-08-01 DOI: 10.19150/MMP.6757
T. Graham
Background Manganese is mainly used as an alloying agent because as a pure metal it is too delicate. According to the Royal Society of Chemistry (2015), adding manganese steel raises the steel alloy’s strength, workability and resistance to wear and tear, and manganese is usually mined in areas such as China, Africa, Australia and Gabon, with other sources including the ancient manganese nodules found along the Missouri River, which contain smaller amounts of manganese along with many other elements. These nodules contain less than 35 percent manganese, making them a low-grade manganese source. Low-grade extraction is too expensive for industrial consumers because of the total value of manganese recovered in relation to the cost.
锰主要用作合金剂,因为作为一种纯金属,它太脆弱了。根据英国皇家化学学会(2015年)的说法,添加锰钢可以提高钢合金的强度、和易性和耐磨性,锰通常在中国、非洲、澳大利亚和加蓬等地区开采,其他来源包括密苏里河沿岸发现的古老锰结核,其中含有少量的锰以及许多其他元素。这些结核的锰含量不到35%,是低品位的锰源。对于工业消费者来说,低品位的提取过于昂贵,因为回收的锰的总价值与成本有关。
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引用次数: 1
Utility of mass-balanced EH-pH diagrams II: Stoichiometry of Cu-As-S-H2O system 质量平衡EH-pH图的应用II: Cu-As-S-H2O体系的化学计量学
Q2 Materials Science Pub Date : 2016-08-01 DOI: 10.19150/MMP.6746
R. N. Gow, H. Huang, C. Young
In Part I, Gibbs’ phase rule was applied to mass-balanced EH-pH diagrams for the Cu-As-S-H2O system. The diagrams were generated using the stoichiometry of enargite as a basis. In this study, the calculations were expanded to cover the stoichiometries of three other Cu-As-S minerals — tennantite, sinnerite and lautite — and compared with enargite. Stability regions within the resulting EH-pH diagrams were found to change with stoichiometry such that a particular mineral would predominate if its stoichiometry was used in the calculation. Solution speciation was also found to vary, with thioarsenate being the best example. This stoichiometric effect helps to explain results reported in the literature and would be difficult to realize if it were not for mass-balanced calculations.
在第一部分中,Gibbs相律应用于Cu-As-S-H2O体系的质量平衡EH-pH图。这些图表是用能量石的化学计量学作为基础生成的。在这项研究中,计算的范围扩大到包括其他三种铜砷硫矿物的化学计量学- - - tententite, sinalite和lautite - - -并与辉石进行比较。在所得到的EH-pH图中的稳定区域被发现随着化学计量而变化,因此,如果在计算中使用其化学计量,则特定矿物将占主导地位。溶液形态也有变化,硫胂酸盐是最好的例子。这种化学计量效应有助于解释文献中报道的结果,如果没有质量平衡计算,将很难实现。
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引用次数: 7
Molybdenite polytypism and its implications for processing and recovery: A geometallurgical-based case study from Bingham Canyon Mine, Utah 钼矿多型性及其对加工和回收的影响:犹他州宾厄姆峡谷矿的一项基于地质冶金的案例研究
Q2 Materials Science Pub Date : 2016-08-01 DOI: 10.19150/MMP.6752
C. Mcclung
Molybdenum, in the form of molybdenite, is a common byproduct of many copper mining and concentrating operations. While the recovery of most copper sulfide minerals is principally liberation controlled, the recovery of molybdenite is much more complex, with fully liberated particles commonly lost to tailings.A geometallurgical investigation was undertaken of molybdenite from the Bingham Canyon deposit with the aim of determining what effects, if any, mineralogy and the mineralogical attributes of morphology, angularity, liberation and size have on molybdenite recovery in the processing circuit. A set of samples was collected from the ores and products of Rio Tinto Kennecott’s Copperton Concentrator. The samples were analyzed by normal polarized reflected light microscopy, X-ray diffractometry, and scanning electron microscopy using a Mineral Liberation Analyzer, revealing the presence of two distinct types of molybdenite, which are the two polytypes: hexagonal (2H) and rhombohedral (3R). The 2H polytype occurs as textbook-shaped particles in quartz-molybdenite veins located in the core of the deposit, while the 3R polytype occurs as disseminated, ball-shaped particles with a dull or frosted appearance along the margins of the mineralized intrusive body or central core. Each polytype exhibited metallurgical properties consistent with those reported in the literature. The 2H polytype is easily ground, kinetically “faster” floating and displays surface attributes that are amenable to higher rates of recovery. This commonly results in the production of a high-quality molybdenum concentrate under normal operating conditions at most copper concentration operations. The 3R polytype is difficult to grind, kinetically “slower” floating and displays surface attributes that are less amenable to recovery. Therefore, in deposits with higher concentrations of the 3R polytype, modifications to operating parameters may be necessary to improve the recovery of molybdenite.A preliminary investigation into the metal budget of porphyry copper and molybdenum deposits indicated a possible positive correlation between total economic metal budget and polytype content. Higher concentrations of the 3R polytype appear to be more prevalent in gold-enriched porphyries than in molybdenum-enriched porphyries. This may help explain why it is easier to obtain higher rates of recovery in molybdenum ± tungsten-rich deposits, which contain little to none of the 3R polytype. There is a potential for the metal budget of a porphyry deposit to be used as an indication of the molybdenite polytype present as well as its impact on the economics, in terms of exploration, and the processing circuit, in terms of plant design.
钼以辉钼矿的形式存在,是许多铜矿开采和富集作业的常见副产品。虽然大多数硫化铜矿物的回收主要受解离控制,但辉钼矿的回收要复杂得多,完全解离的颗粒通常会消失在尾矿中。对宾厄姆峡谷矿床的辉钼矿进行了地学调查,目的是确定矿物学和矿物学属性(形貌、角度、解离度和大小)对加工回路中辉钼矿的回收率有什么影响(如果有的话)。从里约热内卢Tinto Kennecott铜选矿厂的矿石和产品中采集了一套样品。利用常规偏振光显微镜、x射线衍射仪和扫描电子显微镜对样品进行分析,发现存在两种不同类型的辉钼矿,即六方(2H)和菱形(3R)两种多型。2H多型以教科书形状的颗粒出现在位于矿床核心的石英辉钼矿脉中,而3R多型则以浸染状球形颗粒出现在矿化侵入体或中心核心边缘,其外观暗淡或磨砂。每个多型都表现出与文献报道一致的冶金特性。2H型易于研磨,动态“更快”浮动,并显示出适合更高回收率的表面属性。这通常导致在大多数铜浓缩操作的正常操作条件下生产高质量的钼精矿。3R多型难以研磨,动态“较慢”浮动,并且显示出不易恢复的表面属性。因此,在3R多型矿浓度较高的矿床中,可能需要修改操作参数以提高辉钼矿的回收率。对斑岩型铜钼矿床的金属收支进行了初步调查,结果表明,总经济金属收支与多型含量之间可能存在正相关关系。3R多型在富金斑岩中比在富钼斑岩中更为普遍。这可能有助于解释为什么在含少量或不含3R多型的富钼±钨矿床中更容易获得较高的回收率。斑岩矿床的金属预算有可能被用来指示辉钼矿多型的存在,以及它对经济的影响,在勘探方面,在加工电路方面,在工厂设计方面。
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引用次数: 2
期刊
Minerals & Metallurgical Processing
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