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Constitutive behavior and Anand model of novel lead-free solder Sn-Zn-Bi-In-P 新型无铅钎料Sn-Zn-Bi-In-P的本构行为及Anand模型
Pub Date : 2014-06-09 DOI: 10.1109/ICEP.2014.6826681
Jian-Chun Liu, H. Yu, Gong Zhang, Zhenghong Wang, Jusheng Ma
The Anand constitutive model has emerged as a popular method to describe the inelastic deformation behavior of Sn-Pb solders and, more recently, to describe the behavior of lead-free solders in electronic assemblies, mainly due to its effective description of constitutive behavior and high compatibility with finite element modes. Heretofore, although plenty of experimental and theoretical works have been conducted on building constitutive models for lead-free solders, e.g. Sn-Ag, Sn-Ag-Cu, Sn-Cu based solders, insufficient works have been conducted on modeling Sn-Zn based lead-free solder alloys. In this paper, a series of compression tests were conducted for a novel lead-free solder Sn-9Zn-2.5Bi-0.5In-0.05P and Sn-8Zn-3Bi solder at three constant strain rates (10-3/s, 10-2/s, 10-1/s) and different temperatures (20°C, 60°C, 100°C). Anand constitutive model was applied to describe the inelastic behavior as well as saturation stress of both solder alloys. Comparison of the experimental results and Anand model predictions were evaluated with the material parameters extracted from compression tests and non-linear least squares fitting of the constitutive relation. The results reveal that, for both two solder alloys, the Anand model predictions are in good agreement with experimental data of stress-strain responses at various strain rates and temperatures applied in the present work. In addition, the stress-strain responses of both solder alloys are also discussed on the basis of experimental data.
Anand本构模型已成为描述Sn-Pb焊料的非弹性变形行为的一种流行方法,最近也被用于描述电子组件中无铅焊料的行为,主要是因为它有效地描述了本构行为,并且与有限元模型具有很高的兼容性。迄今为止,虽然在建立Sn-Ag、Sn-Ag- cu、Sn-Cu基钎料等无铅钎料的本构模型方面进行了大量的实验和理论工作,但对Sn-Zn基无铅钎料合金的建模工作还不够。本文对新型无铅焊料Sn-9Zn-2.5Bi-0.5In-0.05P和Sn-8Zn-3Bi焊料在恒定应变速率(10-3/s、10-2/s、10-1/s)和不同温度(20°C、60°C、100°C)下进行了一系列压缩试验。采用Anand本构模型描述了两种钎料合金的非弹性行为和饱和应力。利用从压缩试验中提取的材料参数和本构关系的非线性最小二乘拟合,对实验结果和Anand模型预测结果进行了比较。结果表明,对于这两种钎料合金,Anand模型预测与本工作中不同应变速率和温度下的应力-应变响应实验数据吻合良好。此外,在实验数据的基础上,讨论了两种钎料合金的应力应变响应。
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引用次数: 2
High-performance cooling system with multi-channel electro-osmotic flow pumps for high-power 3D-ICs 高性能冷却系统,多通道电渗透流泵,适用于大功率3d - ic
Pub Date : 2014-06-09 DOI: 10.1109/ICEP.2014.6826725
H. Kudo, T. Yonekawa, S. Yoshimi, Y. Oguri, A. Tsukune, Y. Kim, H. Kitada, K. Fjimoto, I. Kinefuchi, Y. Matsumoto, T. Ohba
A multi-channel electro-osmotic flow (EOF) implemented to the closed-channel cooling system (C3S) has been developed for thermal management of stacked chips (3D-ICs). The EOF pump, which was fabricated using MEMS technology, provided driving capabilities of fluid flow through the micro channel at the Pmax of 1 × 104 Pa and Qmax of 38 μl/min. Cooling capability as high as 140 W/cm2 was demonstrated for the first time.
针对层叠芯片(3d - ic)的热管理问题,提出了一种多通道电渗透流(EOF)技术应用于闭合通道冷却系统(C3S)。采用MEMS技术制备的EOF泵在Pmax为1 × 104 Pa、Qmax为38 μl/min的条件下提供了流体通过微通道的驱动能力。冷却能力高达140 W/cm2首次被证明。
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引用次数: 2
Novel low temperature curable photo-sensitive insulator 新型低温固化光敏绝缘体
Pub Date : 2014-05-27 DOI: 10.1109/ECTC.2014.6897542
T. Sakurai, Hikaru Mizuno, K. Okamoto, K. Inomata
This paper reports on our development of a low temperature curable photo-sensitive insulator. The design concept of our photo-sensitive insulator is based on a phenolic resin as the main component to perform good lithography and a polymeric cross-linker containing an epoxy functional unit. This polymeric epoxy cross-linker can decrease wafer stress by controlling the distance between cross-linked points with phenolic resin. Moreover, our photo-sensitive insulator contains naphthoquinone diazide (DNQ) compounds commonly used in positive tone resists. Through these concepts, our low temperature curable (around 200 °C) photo-sensitive insulator shows low residual stress (<;20MPa), low elastic modulus (<;1.8GPa), good chemical resistance and good lithography performance.
本文报道了我们研制的一种低温固化光敏绝缘体。我们的光敏绝缘体的设计理念是基于酚醛树脂作为主要成分,以执行良好的光刻和含有环氧功能单元的聚合物交联剂。该聚合物环氧交联剂通过控制与酚醛树脂交联点之间的距离来减小晶片应力。此外,我们的光敏绝缘体含有二叠氮化萘醌(DNQ)化合物,通常用于正色调电阻。通过这些概念,我们的低温固化(约200°C)光敏绝缘子具有低残余应力(< 20MPa),低弹性模量(< 1.8GPa),良好的耐化学性和良好的光刻性能。
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引用次数: 2
Comparative analysis of the process window of aluminum and copper wire bonding for power electronics applications 电力电子应用中铝线与铜线粘接工艺窗口的比较分析
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826706
C. Kaestle, J. Franke
Today's state-of-the-art top level interconnect technology in power modules is an aluminum wire wedge/wedge bond process. Being the bottleneck for realizing even higher switching frequencies and thus higher junction temperatures made possible by upcoming wide bandgap semiconductors, innovative packaging technologies such as copper wire wedge/wedge bonding are a key issue in pushing the technological frontier of power electronics even further. With its higher electrical and thermal conductivity as well as its lower coefficient of thermal expansion copper wire bonding bears the chance of a significant improvement in one of the most sensitive lifetime limiting areas of power modules. In contrast copper's higher young's modulus as well as a higher strain hardening require increased bond parameters resulting in new challenges for the bonding process. A smaller and more sensitive process window is expected to be the other side of the coin. This study aims to display the advantages and challenges of the aluminum and copper wire bonding process for power modules with special focus on a comparative analysis of their process windows. To obtain statistically significant conclusions all tests are performed in randomized rotatable central composite response surface design of experiment studies. A comparison of attainable shear forces as well as observed failure modes will be the bases to define criteria for acceptance that are applicable for the used wire bond material. This deep understanding of all process and process influencing parameters will be needed in order to set up and evaluate a reliable and optimized production process for power modules.
当今电源模块中最先进的顶级互连技术是铝线楔形/楔形键合工艺。作为实现更高开关频率和更高结温的瓶颈,即将到来的宽带隙半导体使其成为可能,创新的封装技术,如铜线楔形/楔形键合,是推动电力电子技术进一步发展的关键问题。由于其较高的导电性和导热性以及较低的热膨胀系数,铜线键合在功率模块中最敏感的寿命限制区域之一具有显着改善的机会。相比之下,铜具有更高的杨氏模量和更高的应变硬化,需要更高的键合参数,这给键合工艺带来了新的挑战。一个更小和更敏感的过程窗口预计是硬币的另一面。本研究旨在展示电源模块铝线和铜线键合工艺的优势和挑战,并特别关注其工艺窗口的比较分析。为了获得具有统计学意义的结论,所有试验均采用试验研究的随机可旋转中心复合响应面设计。可获得的剪切力和观察到的破坏模式的比较将是确定适用于使用的钢丝粘合材料的验收标准的基础。为了建立和评估可靠和优化的电源模块生产工艺,需要对所有工艺和工艺影响参数有深入的了解。
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引用次数: 21
One-dimensional thermal network expression of tablet device with slate style chassis 板岩式机箱平板设备的一维热网络表达式
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826747
K. Nishi, T. Hatakeyama, S. Nakagawa, M. Ishizuka
This paper explores and investigates tablet device with slate style chassis by utilizing one-dimensional thermal network expression. Thermal network is constructed from results by heat conduction simulation to well understand root causes of hot spot temperature difference between several cases. It is found that thermal spreading resistances in thermal network vary by the difference of model construction even in the case that they are not directly next to the component whose configuration is changed.
本文利用一维热网络表达式对板岩式底盘平板设备进行了探索和研究。根据热传导模拟的结果构建热网络,以更好地了解几种情况下热点温差的根本原因。研究发现,即使在不直接靠近结构发生变化的部件的情况下,热网中的扩散热阻也会随着模型结构的不同而变化。
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引用次数: 4
Effect of isothermal aging on the growth behavior of Cu/Al intermetallic compounds 等温时效对Cu/Al金属间化合物生长行为的影响
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826679
O. Mokhtari, Min-Su Kim, H. Nishikawa, F. Kawashiro, S. Itou, Takehiko Maeda, T. Hirose, T. Eto
This research focuses on the formation and growth behavior of Cu/Al intermetallic compounds (IMCs). In order to investigate IMC growth after 30, 60 and 120 min of aging at 270, 300 and 330 °C, cross-section of Al, Cu and Cu/Al IMCs were examined by scanning electron microscopy (SEM). The results showed that the consumption of the Al layer is more rapid than that of Cu layer, and that after 120 min at 330 °C the Al layer is entirely consumed. The formation of three distinct Cu/Al IMC layers was observed. Scanning transmission electron microscopy (STEM)/energy-dispersive X-ray spectroscopy (EDS) was used to identify the three IMC layers formed at the interface. These were CuAl, Cu3Al2 and Cu9Al4. Also, the activation energies of Cu/Al IMC growth were obtained from an Arrhenius plot.
本文研究了Cu/Al金属间化合物(IMCs)的形成和生长行为。为了研究270、300和330℃时效30、60和120 min后IMC的生长情况,用扫描电镜(SEM)观察了Al、Cu和Cu/Al IMC的截面。结果表明,Al层的消耗比Cu层的消耗要快,在330℃下加热120 min后,Al层完全消耗。观察到三种不同的Cu/Al IMC层的形成。利用扫描透射电镜(STEM)/能谱分析(EDS)对界面处形成的三层IMC进行了表征。它们是CuAl, Cu3Al2和Cu9Al4。通过阿伦尼乌斯图得到了Cu/Al IMC生长的活化能。
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引用次数: 0
Advanced vertical interconnect technology with high density interconnect and conductive paste 先进的垂直互连技术,高密度互连和导电浆料
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826659
Tsuyoshi Tsunoda, Ryouhei Kasai, Shozo Yuki, N. Ota, Keisuke Sawada, Y. Yamamoto, Y. Fukuoka, S. Sagara
Advanced vertical interconnect technology that combines traditional HDI (high density interconnect) structures feature micro-vias and conductive paste-vias was developed to fabricate multilayer printed circuit board, such as ultra-multilayer printed circuit board like probe card or IC testing board, having excellent electrical performance, mechanical reliability and mass productivity at reasonable cost. This advanced multilayer printed circuit board constituted of high elastic modulus thermosetting dielectric composition with interstitial via holes (IVH) and/or Cu micro-vias (HDI), besides sintered conductive paste-vias buried in low elastic modulus thermosetting dielectric composition. The latter composition will properly act as mechanical buffering layer of vertical interconnection between upper and lower multilayer boards. This paper discuss about manufacturing process factor, that is pre-curing temperature, affecting the optimum electrical performance at the interface of HDI Cu lands and conductive paste with interposing low elastic modulus dielectric material in the first place. In the second place, analysis of observations for the micro structure and sintering condition at the interface of conductive paste and HDI Cu land by using SEM and energy dispersive X-ray spectrometry (EDX). In addition, mechanical reliabilities, estimated by using structural analysis method and signal transmission properties by way of this buried conductive paste using frequency and time-domain simulation analyses were discussed.. From these results, this advanced vertical interconnect technology with sintered conductive paste and low elastic dielectric has sufficient mechanical reliability and electrical property for passing high-speed signal up to 15 Gbps.
开发了先进的垂直互连技术,结合传统的HDI(高密度互连)结构,以微通孔和导电浆料通孔为特征,制造多层印刷电路板,如探针卡或IC测试板等超多层印刷电路板,具有优异的电气性能,机械可靠性和大量生产能力,成本合理。这种先进的多层印刷电路板除了在低弹性模量热固性介电成分中埋入烧结导电浆料通孔外,还由高弹性模量热固性介电成分与间隙通孔(IVH)和/或Cu微通孔(HDI)组成。后一种组合物将适当地充当上下多层板垂直互连的机械缓冲层。本文首先讨论了制备工艺因素预固化温度对插入低弹性模量介电材料的HDI Cu镀层与导电浆料界面处最佳电性能的影响。其次,利用扫描电镜(SEM)和能量色散x射线光谱(EDX)对导电浆料与HDI Cu基体界面的微观结构和烧结状态进行了观测分析。此外,还讨论了用结构分析方法估计的机械可靠性和用频域和时域模拟分析的信号传输特性。从这些结果来看,这种采用烧结导电浆料和低弹性介质的先进垂直互连技术具有足够的机械可靠性和电气性能,可以通过高达15 Gbps的高速信号。
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引用次数: 2
Miniaturized polarization sensors integrated with wire-grid polarizers 集成了线栅偏振器的小型化偏振传感器
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826712
So Ikeda, E. Higurashi, T. Suga, T. Oguchi
Miniaturized polarization sensors integrated with aluminum (Al) nanowire-grid polarizers have been developed for compact optical rotary encoders. The sensor consists of Al wire grid polarizers sandwiched between two glass substrates, an InGaAs photodiode (PD) chip and a Si substrate with a cavity and through silicon vias (TSVs). Two polarizers that can detect two orthogonally polarized components were integrated in a single device. The glass substrates with wire-grid polarizers were vertically stacked on the Si substrate for chip size packaging. Integration of PD chips and sealing were performed using Au-Au surface activated bonding using atmospheric-pressure plasma with mixed gas of Ar and H2 at a relatively low bonding temperature of 150 °C. The feasibility of rotational angle measurement of linear polarizer was demonstrated by differential detection of two orthogonally polarized components.
基于铝纳米线栅极片的微型偏振传感器已被开发用于小型光学旋转编码器。该传感器由夹在两个玻璃衬底、InGaAs光电二极管(PD)芯片和带有空腔和硅通孔(tsv)的Si衬底之间的铝丝栅偏振片组成。两个可以检测两个正交偏振分量的偏振器集成在一个设备中。将带线栅偏振片的玻璃基板垂直堆叠在硅基板上进行芯片尺寸封装。采用常压等离子体与Ar和H2混合气体在相对较低的温度150℃下进行Au-Au表面活化键合,实现了PD芯片的集成和密封。通过对两个正交偏振分量的差分检测,验证了线性偏振片旋转角度测量的可行性。
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引用次数: 5
Novel 3-Dimensional package structure with micro-pins and electronic components 新颖的微管脚和电子元件三维封装结构
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826667
Nau Negishi, Mikio Nakamura, Takanori Sekido, Tsutomu Nakamura, Yu Kondo
3-Dimensional JISSO technology is important to realize smaller and more advanced electronic device. The conventional POP (Package on Package) is one of the useful technologies for it; however, it has some problems. For example, using TSV (through silicon via) or solder ball makes some limitations to minimize the package size. To solve these problems, we developed new 3-Dimensional package structure using micropin. In our new structure, several micro pins and electronic components are assembled on the large substrate, and molded together with encapsulation resin, and then cut to individual pieces. In this paper, we introduce this newly developed technology.
三维JISSO技术是实现电子器件小型化、高精尖化的重要技术。传统的POP(包对包)是一种有用的技术;然而,它也有一些问题。例如,使用TSV(通过硅通孔)或焊球会使封装尺寸最小化。为了解决这些问题,我们利用微针开发了新的三维封装结构。在我们的新结构中,几个微引脚和电子元件被组装在大基板上,用封装树脂模压在一起,然后切割成单独的块。本文介绍了这一新技术。
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引用次数: 0
High-ON/OFF-contrast 10-Gb/s silicon Mach-zehnder modulator in high-speed low-loss package 高速低损耗封装高开/关对比度10gb /s硅马赫曾德尔调制器
Pub Date : 2014-04-23 DOI: 10.1109/ICEP.2014.6826765
Hiroki Ishihara, K. Oda, Teijiro Ori, K. Goi, K. Ogawa, T. Liow, X. Tu, G. Lo, D. Kwong
10-Gb/s silicon-based Mach-Zehnder modulator is packaged and characterized. The I/O sections of the modulator chip are located at longer-facet sides using bends waveguides for enhancing modulation bandwidth by using short straight configuration of traveling-wave electrodes. Low-insertion loss and high-return-loss optical coupling structure between input/output lenses and the modulator chip is achieved with optical coupling, where both of chip facets and inverted-taper mode-field-convertors are angled with respect to incident light beam. 3-dB electro-optic bandwidth is as high as 12.0-GHz and optical insertion loss is 9-dB or lower. High-contrast eye diagram with an extinction ratio of 13.8-dB is obtained.
对10gb /s硅基Mach-Zehnder调制器进行了封装和表征。调制器芯片的I/O部分位于长面侧,使用弯曲波导,通过使用行波电极的短直结构来增强调制带宽。通过光耦合实现了输入/输出透镜与调制器芯片之间的低插入损耗和高回波损耗的光耦合结构,其中芯片表面和倒锥模场变换器都相对于入射光束成角度。3db电光带宽高达12.0 ghz,光插入损耗低于9db。得到消光比为13.8 db的高对比度眼图。
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引用次数: 4
期刊
2014 International Conference on Electronics Packaging (ICEP)
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