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Anisotropy of elastic properties of SHS-synthesized porous titanium nickelide SHS合成多孔镍钛弹性性能的各向异性
IF 1.5 Q3 Materials Science Pub Date : 2022-12-22 DOI: 10.17580/nfm.2022.02.09
A. Kozulin, A. Vetrova, Y. Yasenchuk, M. A. Kovaleva
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引用次数: 0
Processing of the zinc-lead-bearing flotation middlings by sulfidizing roasting with pyrrhotites production by predicted properties 硫化焙烧法处理含锌铅浮选中矿,磁黄铁矿产率预测
IF 1.5 Q3 Materials Science Pub Date : 2022-12-22 DOI: 10.17580/nfm.2022.02.03
T. Chepushtanova, Y. Merkibayev, B. Mishra, Y. I. Kuldeyev
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引用次数: 0
Production of fine-dispersed tungstic acid 细分散钨酸的生产
IF 1.5 Q3 Materials Science Pub Date : 2022-12-22 DOI: 10.17580/nfm.2022.02.06
E. A. Mazulevsky, F. Berdikulova, T. Kovzalenko, N. M. Seidakhmetova
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引用次数: 0
Review of modern scientific developments in the field of molybdenum recovery from spent catalysts 废催化剂回收钼的现代科学进展综述
IF 1.5 Q3 Materials Science Pub Date : 2022-12-22 DOI: 10.17580/nfm.2022.02.07
V. P. Tarasov, E. Gorelikov, A. Zykova, A. S. Bashkirova
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引用次数: 0
Review of modern scientific developments in the field of extraction of vanadium oxide from petrochemical catalysts 石油化工催化剂中氧化钒提取的现代科学进展综述
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.04
V. Tarasov, E. Gorelikov, A. Zykova, K. O. Petrunin
A review of the scientific and technical literature on hydrometallurgical methods for extracting high-purity vanadium oxide from spent catalysts in the petrochemical industry has been carried out. Currently, high-purity vanadium oxide (V 2 O 5 ≥ 99.5%) is not produced in Russia. The main consumer of high-purity vanadium oxide is the rapidly developing production of vanadium-containing master alloys for the manufacture of titanium alloys. In the chemical industry, high-purity vanadium oxide is used to produce catalysts for the synthesis of phthalic and maleic anhydrides. One of the promising sources of vanadium is spent (deactivated) vanadium catalysts (SVC), in which the content of the valuable component in terms of pentoxide (V 2 O 5 ) can reach 4–8%. It is much higher than in most processed ore raw materials. Spent catalysts are a secondary raw material, since during opera-tion there is a loss of catalytic properties (activity, conversion, selectivity). After several cycles of regene-ration, such a product is a subject of recycling to obtain valuable components. It should also be noted that there is an increase in demand for hydrotreating catalysts, which may cause an excess of spent catalysts in the future. In this regard, there is an urgent need to develop a highly efficient technology for processing catalysts in order to extract valuable components. The review of the scientific and technical literature shows that there are many methods for processing spent catalysts. The article describes the methods of acid, alkali, soda leaching, as well as the perfor-mance indicators of these processes. But the existing scientific developments in this area need further development in order to improve the efficiency of the vanadium oxide leaching process. DOI: 10.17580/nfm.2022.01.04
对石油化工用废催化剂湿法提取高纯氧化钒的科技文献进行了综述。目前,俄罗斯不生产高纯氧化钒(v2o5≥99.5%)。高纯氧化钒的主要消费者是快速发展的钛合金用含钒母合金生产。在化学工业中,高纯氧化钒用于生产合成邻苯二甲酸酐和马来酸酐的催化剂。废(失活)钒催化剂(SVC)是一种很有前途的钒源,其中以五氧化二钒(v2o5)为单位的有价组分含量可达4-8%。它比大多数加工过的矿石原料要高得多。废催化剂是二级原料,因为在操作过程中,催化性能(活性、转化率、选择性)会损失。这样的产品经过几次循环再生后,是回收的对象,以获得有价值的成分。还应该指出的是,对加氢处理催化剂的需求有所增加,这可能会导致未来使用的催化剂过剩。在这方面,迫切需要开发一种高效的催化剂处理技术,以提取有价值的成分。对科技文献的回顾表明,处理废催化剂的方法多种多样。本文介绍了酸浸、碱浸、碱浸的方法,以及这些工艺的性能指标。但为了提高氧化钒浸出工艺的效率,现有的科学进展还需要进一步发展。DOI: 10.17580 / nfm.2022.01.04
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引用次数: 0
Copper and zinc extraction from underspoil waters using sulfur solution in sodium hydroxide 氢氧化钠硫溶液萃取地下水体中的铜锌
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.02
A. Lebed’, R. I. Verkhodanov, Z. A. Lebed, D. Bludova
During the passage of atmospheric precipitates through the porous dump body, the products of oxidation of sulfide minerals are dissolved. As a result, underspoil waters with low pH values and a significant amount of dissolved metals are formed. For the most part, all types of the sewage produced by mining and processing enterprises (underspoil, colliery, pit, drainage) are combined before treatment, which leads to the formation of a common water yield with complex chemical composition. According to the existing practice, the combined flow is neutralized with lime milk, which leads to irretrievable losses of non-ferrous metals with mud after neutralization. The use of the sulfiding method as part of the tactics of locally autonomous processing makes it possible to obtain the copper and zinc commercial products suitable for further metallurgical processing. Previously, sulphides of biogenic or chemical nature, as well as hydrogen sulphide, have been used in extraction of metals in the form of sulphides. In this study, we have used sulfur solution in sodium hydroxide with a mass ratio of NaOH:S = 1:1 as an alternative to the old reagents. During the study, the sulfur consumption for copper and zinc extraction were determined. The impact of water pH on zinc extraction is shown. The pilot-scale tests have confirmed the results of laboratory studies. Proposed is a flow chart with the following main operations: copper extraction, zinc extraction and the zinc product conditioning. Copper concentrate with a copper content of 32.9% and zinc concentrate with a zinc content of 48% were obtained. In the resulting deposits, copper is in the form of covellite (CuS), and zinc is in the form of sphalerite (ZnS). Through metal extraction was 99.9% for copper and 99.5% for zinc. DOI:
在大气沉淀物通过多孔堆体的过程中,硫化物矿物的氧化产物被溶解。结果,形成了具有低pH值和大量溶解金属的底层水。大多数情况下,采矿和加工企业产生的所有类型的污水(井下、煤矿、矿井、排水)在处理前都经过了合并,从而形成了具有复杂化学成分的常见产水量。根据现有实践,组合流用石灰乳中和,导致中和后有色金属与泥浆的损失无法弥补。使用硫化法作为局部自主加工策略的一部分,可以获得适合进一步冶金加工的铜和锌商业产品。以前,生物或化学性质的硫化物以及硫化氢都被用于以硫化物的形式提取金属。在本研究中,我们使用氢氧化钠中的硫溶液,质量比为NaOH:S=1:1,作为旧试剂的替代品。在研究过程中,确定了铜和锌萃取的硫消耗量。显示了水的pH值对锌提取的影响。中试测试证实了实验室研究的结果。建议的流程图包括以下主要操作:铜提取、锌提取和锌产品调理。获得铜含量为32.9%的铜精矿和锌含量为48%的锌精矿。在所产生的矿床中,铜以方镁矿(CuS)的形式存在,锌以闪锌矿(ZnS)的方式存在。铜和锌的全金属萃取率分别为99.9%和99.5%。DOI:
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引用次数: 0
Refractory materials of metallurgical furnaces with the addition of silicon production waste 冶金炉用耐火材料添加硅生产废料
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.05
V. Bazhin, M. Glazev
Currently, there are problems with the operation of metallurgical furnaces at high process temperatures. In the melting zone, the destruction of the side lining and the hearth slab lining in the contact zone of the melt is especially common due to the chemical aggressive environment from the processes of interaction and reactions between the components and mechanical wear as a result of the impact of the tool during maintenance. In most cases, refractory materials do not provide stable operation of the metallurgical unit, they have low operational characteristics. Of scientific and technical interest is the use as a modifying additive for a refractory mixture of technogenic microsilica — waste in the production of metallurgical silicon. Microsilica is a unique finely dispersed composite material with high strength, low density, and with a highly developed particle surface, which further gives refractory products improved strength and durability properties. As part of the study, a series of experiments were conducted with microsilica waste in the production technology of general-purpose fireclay products, as well as in the production technology of refractory concrete mix for monolithic concrete linings and the manufacture of refractory products. It has been established that the optimal value of the content of microsilica in the total mass of general-purpose fireclay products is in the range from 3 to 7%, and in the composition of a dry refractory concrete mixture from 1 to 2%, which does not lead to a decrease in the quality charac- teristics of the products. Tests of samples have shown that the use of microsilica in the production of refractories can significantly improve properties such as heat resistance and fire resistance, while redu- cing the cost of production. The obtained results of experiments conducted with the initial microsilica and its behavior in refractory mixtures indicate that the proposed fine composite material can be used in refractory products and introduced into technical standards.
目前,冶金炉在高工艺温度下的操作存在问题。在熔化区中,由于部件之间的相互作用和反应过程产生的化学侵蚀性环境以及维护期间工具的冲击导致的机械磨损,在熔体的接触区中,侧衬和炉床板衬的破坏尤其常见。在大多数情况下,耐火材料不能为冶金装置提供稳定的运行,它们具有较低的运行特性。具有科学和技术意义的是用作技术成因微硅的耐火混合物的改性添加剂,微硅是冶金硅生产中的废物。微硅是一种独特的精细分散复合材料,具有高强度、低密度和高度发达的颗粒表面,这进一步提高了耐火产品的强度和耐久性。作为研究的一部分,在通用耐火粘土产品的生产技术、用于整体混凝土衬砌的耐火混凝土混合物的生产技术和耐火产品的制造中,对微硅废料进行了一系列实验。已经确定,在通用耐火粘土产品的总质量中,微硅含量的最佳值在3%至7%的范围内,在干燥耐火混凝土混合物的组成中,其最佳值在1%至2%,这不会导致产品质量特性的降低。样品测试表明,在耐火材料生产中使用微硅可以显著提高耐热性和耐火性等性能,同时降低生产成本。对初始微硅及其在耐火材料混合物中的行为进行的实验结果表明,所提出的精细复合材料可用于耐火材料产品并引入技术标准。
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引用次数: 1
Simulation and algorithmization of analysis of heat and mass transfer processes in chemical electrothermy units in non-ferrous metallurgy 有色冶金化学电热装置传热传质过程的模拟与算法分析
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.07
S. V. Pancnehko, M. Dli, A. Bykov
Proposed is an algorithm for calculating heat and mass transfer in electrothermal ore recovery processes in non-ferrous metallurgy. To implement the algorithm, the finite element method was used, which allows to take into account complex configuration of the internal volume of the reactor. A finite element grid automatic construction algorithm was used. An iterative algorithm for the finite element equations implementation with the matrix width optimization and the use of symmetry properties is proposed. A set of programs that allows to calculate operating modes of electrothermal ore-smelting reactors of any design, including those used in the smelting of non-ferrous metal alloys, has been developed. The interface of the programs is user-friendly. The multi-document interface provides visualization of the calculation results in the form of isolines of temperature fields and velocity vectors.
提出了一种计算有色冶金矿石电热回收过程传热传质的算法。为了实现该算法,采用了有限元法,考虑了反应器内部体积的复杂结构。采用有限元网格自动构建算法。提出了一种利用矩阵宽度优化和对称特性实现有限元方程的迭代算法。已经开发了一套程序,可以计算任何设计的电热矿石熔炼反应堆的运行模式,包括用于有色金属合金熔炼的那些。程序的界面是用户友好的。多文档界面以温度场和速度矢量等值线的形式将计算结果可视化。
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引用次数: 0
Application of silica-based sorbents to extraction of rare earth elements from loparite processing products 二氧化硅吸附剂在从绿柱石加工产品中提取稀土元素中的应用
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.03
A. V. Muslimova, A. S. Bujnovskij, N. Karakchieva, V. Sachkov
Apatite and loparite are the main sources of rare earth elements (REE) in Russia. Loparite is a complex titanate and niobate containing up to 30% wt. of REE oxides predominantly of the cerium group. Extraction processing methods are used at the stages of group separation and separation of REE concentrates. Tributyl phosphate (TBP) is a widely used extracting agent for these purposes. Extraction technologies have a number of disadvantages, in particular, a large number of separation stages because of low separation coefficients of individual REE combined with difficulties in separating liquid phases. The use of TBP-containing sorbents allows to eliminate the latter disadvantage. Both organic polymers and inorganic compounds may be used as sorbent carriers; among inorganic ones, silica is widely used, and it was selected for this study. The purpose of this work was to study the effect of variations of the proposed methods for synthesis of silica and modified TBP based sorbents on their ability to extract REE from the solutions of loparite concentrate processing. The article briefly describes a procedure for sorbent samples synthesis. Tetraethoxysilane, tributyl phosphate, stannic chloride and nanotubes have been used as starting reagents for the synthesis. A number of physicochemical properties have been determined for the synthesized samples (pore volume and their average diam-eter, surface area and morphology, acid-base properties of the surface), and thermogravimetric analysis has been performed. The sorption properties of the samples have been tested by the example of REE extraction from process solutions of loparite working up. The separation coefficients of Sm/La pairs up to 3.7, Pr/Nd up to 1.8 were obtained; therefore, the studied samples may be potentially used for samarium isolation from the REE combination, as well as for Pr – Nd pair separation.
磷灰石和绿泥石是俄罗斯稀土元素的主要来源。Loparite是一种复合钛酸盐和铌酸盐,含有高达30%重量的REE氧化物,主要由铈基组成。稀土元素精矿的组分和分离阶段采用萃取处理方法。磷酸三丁酯(TBP)是用于这些目的的广泛使用的萃取剂。提取技术有许多缺点,特别是由于单个REE的分离系数低,再加上分离液相的困难,需要大量的分离阶段。使用含有TBP的吸附剂可以消除后一个缺点。有机聚合物和无机化合物都可以用作吸附剂载体;在无机材料中,二氧化硅应用广泛,并被选为本研究的材料。本工作的目的是研究所提出的合成二氧化硅和改性TBP基吸附剂的方法的变化对其从绿柱石精矿处理溶液中提取REE的能力的影响。本文简要介绍了吸附剂样品的合成方法。四乙氧基硅烷、磷酸三丁酯、氯化锡和纳米管已被用作合成的起始试剂。已经测定了合成样品的许多物理化学性质(孔隙体积及其平均直径、表面积和形态、表面的酸碱性质),并进行了热重分析。通过从绿柱石工艺溶液中提取稀土元素的实例,测试了样品的吸附性能。Sm/La对的分离系数可达3.7,Pr/Nd对的分离率可达1.8;因此,所研究的样品可能用于从REE组合中分离钐,以及Pr–Nd对分离。
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引用次数: 0
Influence of titanium on structure formation, liquation processes and microhardness of structural components of Al – Ni – Ti alloys synthesized from the oxide phases by SHS metallurgy 钛对SHS冶金氧化物相合成Al–Ni–Ti合金结构形成、液化过程和显微硬度的影响
IF 1.5 Q3 Materials Science Pub Date : 2022-06-30 DOI: 10.17580/nfm.2022.01.06
E. H. Ri, Hosen Ri, K. Doroshenko, E. D. Kim
The paper is devoted to revealing the regularities of the influence of titanium (0.91, 2.42, 3.19, 3.39, 4.32 and 8.81 wt.%) on structure formation, nature of element distribution and microhardness of structural components in Al – Ni – Ti alloys by aluminothermy during SHS metallurgy. As the initial composition of the charge were selected the following materials in fractional parts: Al:NiO 2 :CaF 2 :NaNO 3 :TiO 2 = 10:10:12:6: X , where X = 1.5, 4.5, 5.0, 7.0, 10.0. X The structural components in Al – Ni – Ti alloys have been identified by electron microscopy and X -ray spectral analysis XX of elements. In the alloys with 0.91–4.32 wt.% Ti the following phases crystallize: β′ -phase (solid solution of Ni in the nickel aluminide AlNi) Al 3 Ni 2 , Al 3 Ti, Al 3 Ni and α -solid solution of Ni and Ti in aluminum. In an alloy with 8.81 wt.% Ti the β′ -phase turns into a titanium-doped nickel aluminide Al(NiTi) (composition in at.%: 50.53 Al; 1.47 Ti; 48.0 Ni). The increase of titanium content in Al – Ni – Ti alloys increases the solubility of Ni in the β′ -phase and at titanium concentra- tion in the alloy 8.81 wt.% in the aluminide Al(NiTi) up to 48 at.% Ni is dissolved compared to the solubility of nickel (38 at.%) in the alloy with 0.91 wt.% Ti. Increasing the nickel content in the above phases contributes to their microhard- ness from 13 GPa to 14.8 GPa at 8.81 wt.% Ti. Increasing the titanium content in Al – Ni – Ti alloys to 4.32 wt.% increases the solubility of nickel in the nickel aluminide Al 3 Ni, with a higher concentration of titanium (8.81 wt.%) in the nickel aluminide with titanium Al(NiTi) dissolves up to 48.53 at.% Ni, while in the alloy with 0.91 wt.% Ti – only about 1.0 at.% Ni. At the same time, the Al and Ti content in titanium aluminide Al 3 Ti decreases and its microhardness increases. It was not possible to determine the microhardness of Al(NiTi) aluminide because of the formation of a porous structure. In nickel aluminide Al 3 Ni, an increase in titanium content leads to an increase in nickel concentration to 4.32 wt.% Ti followed by a slight increase to 8.81 wt.% Ti. Despite increasing the nickel content and decreasing the aluminum concentration, the microhardness of the nickel aluminide decreases. Apparently, this circumstance is caused by the formation of a porous structure in this phase.
本文研究了在SHS冶金过程中,钛(0.91、2.42、3.19、3.39、4.32和8.81 wt.%)对Al - Ni - Ti合金组织形成、元素分布性质和组织组分显微硬度的影响规律。作为电荷的初始组成,我们选择了以下材料的分数份:Al:NiO 2: CaF 2: NaNO 3:TiO 2 = 10:10:12:6: X,其中X = 1.5, 4.5, 5.0, 7.0, 10.0。通过电子显微镜和元素的X射线光谱分析,确定了Al - Ni - Ti合金的结构成分。在Ti含量为0.91 ~ 4.32 wt.%的合金中,有以下相结晶:β′相(Ni在镍铝化物AlNi中的固溶体)Al 3 Ni 2、Al 3 Ti、Al 3 Ni和α - Ni和Ti在铝中的固溶体。在钛含量为8.81 wt.%的合金中,β′相转变为掺钛镍铝化物Al(NiTi)(成分)。%: 50.53 Al;1.47钛;48.0镍)。Al - Ni - Ti合金中钛含量的增加使Ni在β′相中的溶解度增加,当合金中钛含量为8.81 wt.%时,Ni在铝化物Al(NiTi)中的溶解度达到48 at。与镍的溶解度(38 at.%)相比,镍在含0.91 wt.% Ti的合金中溶解。当Ti含量为8.81 wt.%时,增加镍含量可使合金显微硬度从13 GPa提高到14.8 GPa。将Al - Ni - Ti合金中钛的含量增加到4.32 wt.%,镍在镍铝化物Al - 3ni中的溶解度增加,镍铝化物中钛的浓度增加(8.81 wt.%),与钛Al(NiTi)的溶解度达到48.53 at。而在含有0.91 wt.% Ti的合金中,只有约1.0 at。%倪。同时,钛铝化物Al - 3ti中Al和Ti含量降低,显微硬度升高。由于Al(NiTi)铝化物形成多孔结构,因此无法测定其显微硬度。在镍铝化物Al - 3ni中,随着钛含量的增加,镍的浓度增加到4.32 wt.% Ti,随后略有增加到8.81 wt.% Ti。尽管增加镍含量,降低铝浓度,但铝化镍的显微硬度降低。显然,这种情况是由于在该相中形成了多孔结构造成的。
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Nonferrous Metals
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