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2011 IEEE 57th Holm Conference on Electrical Contacts (Holm)最新文献

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A Summary Report on the Mechanism of Electric Contact Failure Due to Particle Contamination 微粒污染引起电触点失效机理综述
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034803
Ji Gao Zhang
Particle contamination may cause serious electric contact failure. However a series of dust simulation tests could hardly reproduce the real contact problem of intermittent high resistance, i.e. very few contact failure has been found during the tests. This paper is based on testing and analyzing many practical failed connector contacts in mobile phones. The special features of the failed contacts that are due to particle contamination are then summarized. The mechanism of connector contact high resistance failure is that during micro movement, contaminated particles are accumulated and inserted at the interface instead of being pushed away. Therefore important criteria should be met: micro movement with irregular directions, variable moving lengths to wear out surface materials, stirring up particles of dust and corrosion products caused by the water soluble salts in the dust, trapping the dust particles and thus embed the particles into the contact surface, presence of some organics acting as adhesives to adhere particles together to prevent them from spreading away during micro movements. Materials within dust particles such as quartz, feldspar, mica, calcite and carbon etc. may also contribute to the contact failure. After several simulation tests it is verified that contact failure can occur only if the testing conditions and parameters include the above discussed phenomena. The testing and theoretical result have greatly convinced that further research is necessary in order to create and develop a workable simulation dust testing system for connectors.
颗粒污染可能导致严重的电触点故障。然而,一系列粉尘模拟试验很难再现间歇性高电阻的真实接触问题,即在试验中很少发现接触失效。本文是在对手机中许多实际失效的连接器触点进行测试和分析的基础上进行的。然后总结了由于颗粒污染而导致的失效触点的特殊特征。连接器接触高阻失效的机理是在微运动过程中,污染颗粒在界面处积聚并插入,而不是被推开。因此,必须满足重要的标准:微运动方向不规则,移动长度可变,以磨损表面材料,搅拌灰尘颗粒和由灰尘中的水溶性盐引起的腐蚀产物,捕获灰尘颗粒并将其嵌入接触面,存在一些有机物作为粘合剂将颗粒粘在一起,以防止它们在微运动期间扩散。粉尘颗粒中的物质如石英、长石、云母、方解石和碳等也可能导致接触失效。经过多次模拟试验,验证了只有在试验条件和试验参数包含上述现象的情况下,接触才会发生失效。试验和理论结果表明,为了建立和开发一个可行的连接器模拟粉尘测试系统,有必要进行进一步的研究。
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引用次数: 6
Selected Aspects of the Electrical Behavior in Sliding Electrical Contacts 滑动电触点电气行为的若干方面
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034823
C. Holzapfel
In this study, a simple model system is used for describing selected aspects of the electrical behavior in sliding electrical contacts. The resistance of a slip ring consists of static components (e.g. brushes), systematically varying components (effective track resistance) as well as non-periodic components (contact noise). Depending on the speed and wear state of the system the electrical behavior will be fundamentally different.
在这项研究中,一个简单的模型系统用于描述滑动电触点电气行为的选定方面。滑环的阻力由静态成分(如电刷)、系统变化成分(有效轨道阻力)以及非周期性成分(接触噪声)组成。根据系统的速度和磨损状态,电气行为将有根本的不同。
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引用次数: 17
Computational Modeling and Analysis of a Contact Pair for the Prediction of Fretting Dependent Electrical Contact Resistance 接触副微动相关电接触电阻预测的计算建模与分析
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034797
K. Mashimo, Y. Ishimaru
A two-dimensional computational model of fretting corrosion was proposed by the authors. The two-dimensional simulation result was reported in the previous paper. Presently, the model is extended to three-dimensional space. This paper focuses on the electrical contact resistance profile, which is caused by particle generation, oxidation, and transportation at the interface of connector terminals. The material used in the study is tin-plated copper alloy. The scope of the simulation is limited between the initial state and the first peak of resistance profile curve. The model for particle generation, oxidation, and transportation is based on cellular automata. On the other hand, the resistance profile is calculated with the model based on equivalent resistor network. In this case, the calculation of overall resistance value is equivalent to the solution of simultaneous equations. Typically, the authors used the conjugate gradient method for solving the equations. The simulated resistance profiles were compared with experimental results. The peak heights of the resistance profile agree with the experimental results. Nevertheless, further investigation is still required on the compatibility with the physical theory. The results indicate that this model can describe the resistance altering tendency and the peak heights caused by fretting corrosion.
提出了微动腐蚀的二维计算模型。二维仿真结果已在上一篇文章中报道。目前,该模型已扩展到三维空间。本文主要研究了在连接器端子界面上粒子的产生、氧化和传输所引起的电接触电阻分布。研究中使用的材料是镀锡铜合金。模拟的范围被限制在初始状态和电阻曲线的第一个峰值之间。粒子产生、氧化和运输的模型是基于元胞自动机的。另一方面,利用基于等效电阻网络的模型计算了电阻分布。在这种情况下,总电阻值的计算相当于联立方程的求解。一般采用共轭梯度法求解。将模拟电阻曲线与实验结果进行了比较。电阻曲线的峰值高度与实验结果吻合。但其与物理理论的相容性还有待进一步研究。结果表明,该模型能较好地描述微动腐蚀引起的电阻变化趋势和峰值高度。
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引用次数: 10
Research on Fretting Resistance and Fretting Wear Property of Ni-Au Contact Pair Ni-Au接触副微动阻力及微动磨损性能研究
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034785
Xueyan Lin, Liang-jun Xu, Yan-Chao Shao, Guoping Luo, Hong-Xue Zhang
Au-Au plated contact pairs have long been the most frequently used in electrical and telecommunication system due to their outstanding electrical, physical and chemical properties. However, the increasingly high cost of gold plated connectors forces the manufacturers to seek some inexpensive substitution due to serious global competition. Ni and/or Ni alloy are naturally chosen to make Ni-Au contact pairs. In this paper, Ni-Au contact pairs, that is, Ni is used as probe and gold plating as coupon, are done fretting researches. Fretting tests are finished at the condition of fretting amplitude 200 ¿Ym, fretting speed 400¿Ym/s, 3 various normal forces and 5 different number of fretting cycles, 3 repeat times for every fretting conditions. Contact resistance is recorded by capture card with speed 14 data/fretting cycle and measured at constant DC current 100mA and limited voltage 1V. Morphology and element composition of fretting wear track are observed and analyzed to study the fretting process and mechanism of Ni-Au contact pairs.
由于其优异的电学、物理和化学性能,Au-Au镀触点对长期以来一直是电气和电信系统中最常用的。然而,由于严重的全球竞争,镀金连接器的成本越来越高,迫使制造商寻求一些廉价的替代品。自然选择Ni和/或Ni合金来制造Ni- au接触对。本文对镍金接触对,即以镍为探针,镀金为衬垫,进行了微动研究。在微动幅值200 μ m、微动速度400 μ m/s、3种不同法向力、5种不同次数的微动循环条件下完成微动试验,每种微动条件重复3次。接触电阻由捕获卡记录,速度为14数据/微动周期,在恒定直流电流100mA和限制电压1V下测量。对微动磨损轨迹的形貌和元素组成进行了观察和分析,研究了Ni-Au接触对的微动过程和机理。
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引用次数: 7
Transient Phenomena from Melting to Electric Discharge during Making and Breaking Operations of Electric Contacts 电触点合断过程中熔化到放电的瞬态现象
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034791
Takayuki Kudo, N. Wakatsuki, N. Takatsu
During breaking contact, contact voltage vc shows irregular, random, or unexpected responses after vc=Um until mechanical contact current shutdown or arc ignition. The dependencies of the phenomena on energizing current and residual inductance were confirmed. Different contact materials (Ag, Au, Ir, Pd, Pt, Zn) show the same contact current and voltage features. Measured index values are slightly different. Combined contact of Pt and Zn electrodes shows that the phenomena mainly depend on the negative electrode metal. In our paper, it is confirmed that the so-called "initial arc" phenomenon has a close relation with arc ignition, but is independent of arc phenomena.
触点断开时,触点电压vc在vc=Um后呈现不规则、随机或非预期的响应,直至机械触点电流关断或引弧。证实了该现象与激励电流和剩余电感的关系。不同的触点材料(Ag、Au、Ir、Pd、Pt、Zn)表现出相同的触点电流和电压特征。测量的指数值略有不同。Pt和Zn电极组合接触表明,这种现象主要取决于负极金属。本文证实了所谓的“初始电弧”现象与电弧点火密切相关,但与电弧现象无关。
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引用次数: 0
RF Current Produced from Electrical Arcing 电弧产生的射频电流
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034792
J. Shea, Jason B. Carrodus
The RF current produced by an air arc in a 480Vac line-line system was investigated for arcing currents in the range of 5Arms to 100Arms. Time resolved frequency maps, obtained using a real-time spectrum analyzer (RSA), were used to show how polarity and electrode material affected the measured RF intensity. In addition to the experimental data, a model was created to support a new theory explaining the origins of the RF current. This proposed theory takes into consideration the electrode surface geometry, cathode spot current density, and spot motion/stability properties to develop an electrical model of the arc. The model was used to illustrate how the RF current intensity changes with arc current magnitude. This work is useful to those who want to gain an understanding of RF currents generated in arcs, especially for those developing arc fault sensing devices.
研究了480Vac线-线系统中空气电弧产生的射频电流,电弧电流范围为5Arms至100Arms。使用实时频谱分析仪(RSA)获得的时间分辨频率图用于显示极性和电极材料如何影响测量的射频强度。除了实验数据外,还建立了一个模型来支持解释射频电流起源的新理论。该理论考虑了电极表面几何形状、阴极光斑电流密度和光斑运动/稳定性,以建立电弧的电模型。利用该模型说明了射频电流强度随电弧电流大小的变化规律。这项工作对那些想要了解电弧中产生的射频电流的人很有用,特别是对那些开发电弧故障传感装置的人。
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引用次数: 12
Experimental Investigation of the Interaction of Interrupting Arcs and Gassing Polymer Walls 中断电弧与气体聚合物壁相互作用的实验研究
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034774
D. Gonzalez, H. Pursch, F. Berger
Gassing polymer walls are used in circuit breakers to improve their interrupting and current limiting performance. The energy of the arc will be partially absorbed by the polymer walls, causing chemical degradation and evaporation. The evaporated gas reaches the arc plasma changing its composition and influencing its burning conditions. The resulting increase on pressure and arc voltage contributes to current limiting and reduction of arcing time. This paper deals with experimental results of the investigation of the interaction between the arc and gassing polymer walls. The simultaneous detection of pressure in the arc chamber, of arc current and voltage and the use of high speed photography and SEM analysis contribute to the characterisation of the influence of the polymer gases on the arc behaviour. The results of the ex-periments are used to verify numerical models.
气相聚合物壁用于断路器中,以提高断路器的断流和限流性能。电弧的能量将部分被聚合物壁吸收,引起化学降解和蒸发。蒸发的气体到达电弧等离子体,改变其成分,影响其燃烧条件。由此产生的压力和电弧电压的增加有助于限制电流和缩短电弧时间。本文讨论了电弧与气态聚合物壁相互作用研究的实验结果。同时检测电弧室的压力、电弧电流和电压,以及使用高速摄影和扫描电镜分析,有助于描述聚合物气体对电弧行为的影响。实验结果用于验证数值模型。
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引用次数: 15
A Preliminary Investigation of Graphite, Graphene and Carbon Nanotubes (CNT's) as Solid State Lubricants 石墨、石墨烯和碳纳米管作为固态润滑剂的初步研究
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034776
A. Loyd, J. Hemond, R. Martens
Graphite is well known and has been extensively characterized in its performance as a solid state lubricant, but has not typically been successfully implemented for low voltage/current electrical contacts. Recent advances have shown that both graphene and carbon nanotubes (CNT) exhibit novel properties and could find potential use as solid state lubricants. A comparison of various properties including contact resistance and friction behavior on Au, Ag, and Sn surface finishes has been undertaken to explore the similarities and differences in these different forms of carbon.
众所周知,石墨作为固态润滑剂的性能已经得到了广泛的表征,但通常还没有成功地应用于低压/电流电触点。最近的进展表明,石墨烯和碳纳米管(CNT)都表现出了新的特性,可以作为固态润滑剂使用。比较了Au, Ag和Sn表面处理的各种性能,包括接触电阻和摩擦行为,以探索这些不同形式的碳的异同。
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引用次数: 5
Stress-Strain Response of Copper-Based Spring Materials under Forward and Reverse Deformations and Its Mathematical Description 正、反向变形下铜基弹簧材料的应力应变响应及其数学描述
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034819
Y. Hattori, K. Furukawa, F. Yoshida
The reliability of a connector depends on the contact force generated by the spring in the terminal of a connector. The springs are commonly formed by stamping from a strip of spring material. Therefore, the prediction of the force - displacement relation by the finite element method (FEM) is very important for the design of terminals. For simulation, an accurate model of stress-strain (s-s) responses of the materials is required. When the materials are deformed in the forward and then the reverse directions, almost all spring materials show different s-s responses between the two directions, due to the Bauschinger effect. This phenomenon makes simulation difficult because the s-s response depends on the prior deformation of the material. In this paper, the s-s response of copper-based materials, which were measured by tension and compression testing, will be presented. The mathematical description of experimental results will also be reported with the Yoshida-Uemori model, which is a constitutive model having high capability of describing the elastic and plastic behavior of cyclic deformation. The calculated s-s responses were in good agreement with the corresponding experimental results. Therefore, the use of this model for FE simulation would be recommended for a more accurate prediction of force-displacement relation of the spring.
连接器的可靠性取决于连接器端子中弹簧产生的接触力。弹簧通常是由一条弹簧材料冲压而成的。因此,利用有限元法预测力-位移关系对终端的设计具有重要意义。为了进行模拟,需要精确的材料应力-应变响应模型。当材料先正向再反向变形时,由于鲍辛格效应,几乎所有的弹簧材料在两个方向上都表现出不同的s-s响应。这种现象使模拟变得困难,因为s-s响应取决于材料的先验变形。本文将介绍通过拉伸和压缩试验测量的铜基材料的s-s响应。实验结果的数学描述也将采用Yoshida-Uemori模型,这是一种描述循环变形弹塑性行为能力很强的本构模型。计算得到的s-s响应与实验结果吻合较好。因此,建议使用该模型进行有限元模拟,以便更准确地预测弹簧的力-位移关系。
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引用次数: 2
Degradation Phenomena of Electrical Contacts Using Hammering Oscillating Mechanism and Micro-Sliding Mechanism- Contact Resistance and Its Model 锤击振荡机构和微滑动机构电触点退化现象——触点电阻及其模型
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034821
S. Wada, K. Sawa
Authors have developed the mechanism which gives damping vibration to electrical contacts by reciprocal hammering-oscillation and the other new mechanism which gives periodical micro-sliding to electrical contacts directly driven by a magmetostrictive actuator or a piezo-electrical one. It was shown that each mechanism was able to make a test simulate an actual degradation phenomenon on electrical contacts by the influence of micro-oscillation. Using the above mechanisms and their models they have studied the influences of a micro-oscillation on contact resistance. In this paper, first, it was shown that there was a degradation phenomenon of electrical contacts by experimental results using micro-sliding mechanism (MSM). And it was also shown that the phenomenon was depended on contact frictional force between a male-pin and a female-pin of a connector and sliding stroke. Second, it was made clear that there was the parallel degradation phenomenon of electrical contacts by experimental results using hammering oscillating mechanism (HOM). And the phenomenon was depended on the above contact frictional force and impulsive acceleration generated by a hammering ball. Finally, by comparing the above experimental results, the authors obtained that the similarity between two types of phenomena came from similar mechanical parameters like amplitude, natural frequency and damping ratio which characterized time-sequential relative displacement on an electrical contact, though the mechanism was quite different from each other, as the former by sliding and the latter by hammering. And they recognized that phenomena occurred more frequently in actual static contacts under the influence of some oscillation or vibration.
作者提出了一种通过反向锤击振荡使电触点产生阻尼的机构,以及另一种由磁致伸缩作动器或压电作动器直接驱动的电触点产生周期性微滑动的新机构。结果表明,在微振荡的影响下,每一种机构都能使试验模拟出电触点的实际退化现象。利用上述机理及其模型,研究了微振荡对接触电阻的影响。本文首先利用微滑动机构(MSM)的实验结果证明了电触点存在退化现象。该现象与连接器公销与母销之间的接触摩擦力和滑动行程有关。其次,利用锤击振荡机构(HOM)的实验结果明确了电触点存在平行退化现象。该现象与上述接触摩擦力和锤击球产生的脉冲加速度有关。最后,通过对上述实验结果的比较,得出两类现象的相似性来源于表征电触点上时序相对位移的振幅、固有频率和阻尼比等力学参数的相似性,尽管前者是滑动机制,后者是锤击机制,两者的机理有很大的不同。他们认识到,在实际的静态接触中,在一些振荡或振动的影响下,这种现象发生得更频繁。
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引用次数: 1
期刊
2011 IEEE 57th Holm Conference on Electrical Contacts (Holm)
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