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2011 IEEE 57th Holm Conference on Electrical Contacts (Holm)最新文献

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Peculiar Phenomenon in Friction Coefficient of Tin Plated Connector Contacts with Application of Lubricant 镀锡连接器接触摩擦系数的特殊现象与润滑油的应用
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034817
T. Tamai, S. Sawada, Y. Hattori
For tin plated connector contacts, it was found that friction coefficient of the lubricated contacts was higher than that of non-lubricated contacts. This is very different from common knowledge of lubrication. In this paper, size of true contact areas of static contact condition was discussed by FEM analysis under conditions for both lubricated and non-lubricated contacts between platinum (Pt) hemisphere and tin (Sn) plated flat. In the result, it was clarified that the contact area with lubricant became lager than non-lubricated contacts. This is due to indentation depth of the hemisphere into tin plated layer. Projected area for sliding direction of the sunken contact surface was calculated by geometrical contact model. From these discussions, it was concluded that the increase in friction coefficient with lubricant was not caused by increase in adhesion area but by increase in depth of the contact trace and in plowing the flat.
对于镀锡连接器触点,发现润滑触点的摩擦系数高于未润滑触点。这与润滑的常识有很大的不同。本文通过有限元分析,讨论了铂(Pt)半球与镀锡(Sn)平板在润滑和非润滑条件下的静态接触条件下的真实接触面积大小。结果表明,有润滑油的接触面积比无润滑的接触面积大。这是由于半球压痕深度进入镀锡层。采用几何接触模型计算凹接触面滑动方向的投影面积。从这些讨论中得出结论,润滑摩擦系数的增加不是由附着面积的增加引起的,而是由接触痕迹深度的增加和刨平引起的。
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引用次数: 1
Measurement of Contact Resistance Distribution in Fretting Corrosion Track for the Tin Plated Contacts 镀锡触点微动腐蚀轨迹接触电阻分布的测量
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034786
Soushi Masui, S. Sawada, T. Tamai, Y. Hattori, K. Iida
It is observed that contact resistance of tin plated contact in automotive connectors increased due to fretting corrosion, which is originated from heat cycle or vibration. In this study, the measurement condition is established to obtain the contact resistance distribution on fretting corrosion trace of tin plated contact in order to clarify the relationship between contact resistance and oxide formation. As the result, in the region of higher concentration of oxygen measured by EDX analysis, the contact resistance is tended to be measured higher. And the contact resistance of whole contact trace is estimated¿@by static electric field analysis based on contact resistance distribution at contact trace. These analysis results are approximately agreement with the contact resistance on fretting corrosion experimentally.
研究发现,由于热循环或振动引起的微动腐蚀,汽车连接器中镀锡触点的接触电阻增大。本研究通过建立测量条件,获得镀锡触点微动腐蚀痕迹上的接触电阻分布,以明确接触电阻与氧化形成的关系。因此,在EDX分析测量的氧气浓度较高的区域,接触电阻的测量值也趋于较高。根据接触线处的接触电阻分布,通过静电场分析估算了整个接触线的接触电阻。这些分析结果与微动腐蚀接触电阻的实验结果基本一致。
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引用次数: 9
A Nano-Scale Investigation of Material Transfer Phenomena at Make in a MEMS Switch MEMS开关制造过程中材料转移现象的纳米尺度研究
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034801
C. Poulain, A. Peschot, M. Vincent, N. Bonifaci
MEMS switches have considerably improved over the last decade, however their lack of reliability remains a weak point for a large scale production. The main limiting factor comes from the electrical contacts. In particular, material transfer at the nano-scale is of significant importance in terms of performance and lifetime, however the existing literature remains rather limited. In this paper we present original experiments carried out in air using a modified atomic force microscope (AFM) equipped with a tipless conductive cantilever representing the mobile contact. The fixed contact is composed of a Si substrate covered with the metal of interest (Au, Ru or Pt). The experimental setup is configured to perform successive commutations at extremely low closing/opening speeds of about 10nm/s. This study focuses on the closing sequence under 5V DC, the current being limited to 1mA. The results show a sudden current increase when the contact gap becomes smaller than a few tens of nanometers. This emission of electrons from the cathode tends to follow the Fowler-Nordheim theory and leads to the damage of the opposite contact member (anode) thus causing, by impact heating, the evaporation of the anode material and its deposition on the opposite contact member (cathode). A material transfer from anode to cathode can then be observed and explained.
在过去的十年中,MEMS开关有了很大的改进,但是它们缺乏可靠性仍然是大规模生产的弱点。主要的限制因素来自电触点。特别是,纳米尺度的材料转移在性能和寿命方面具有重要意义,然而现有的文献仍然相当有限。在本文中,我们介绍了在空气中使用改进的原子力显微镜(AFM)进行的原始实验,该显微镜配备了代表移动接触的无尖端导电悬臂。固定触点由覆盖有感兴趣的金属(Au, Ru或Pt)的Si衬底组成。实验装置配置为在极低的关闭/打开速度下执行连续换流,约为10nm/s。本研究的重点是在5V DC下的合闸顺序,电流限制在1mA。结果表明,当接触间隙小于几十纳米时,电流会突然增大。这种从阴极发射的电子倾向于遵循Fowler-Nordheim理论,并导致对面接触构件(阳极)的损坏,从而通过冲击加热引起阳极材料的蒸发并沉积在对面接触构件(阴极)上。然后可以观察和解释材料从阳极到阴极的转移。
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引用次数: 23
Direct Observation of Current Density Distribution in Contact Area by Using Light Emission Diode Wafer 利用发光二极管晶片直接观察接触区电流密度分布
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034782
S. Tsukiji, S. Sawada, T. Tamai, Y. Hattori, K. Iida
Theoretically the Laplace equation can be used to calculate the current constriction behavior in electrical contacts. On the actual behavior of current constriction, although there are many reports on the contact resistance measurement, not many reports on the detailed behavior of current density distribution in the contact area experimentally. Therefore, we attempted to observe the behavior of the current density distribution in the contact by using semiconductor wafers in this study. As a result, it was confirmed that electric current is uniformly distributed over the contact area covered by an oxide film, while it is concentrated at the periphery of the contact if there is no oxide film. These results qualitatively agree with the results of the earlier theory and electric field analysis.
从理论上讲,拉普拉斯方程可以用来计算电触点中的电流收缩行为。关于电流收缩的实际行为,虽然对接触电阻的测量有很多报道,但对接触区电流密度分布的实验详细行为的报道并不多。因此,我们在本研究中尝试使用半导体晶片来观察触点内电流密度分布的行为。结果证实,电流均匀分布在有氧化膜覆盖的接触区域,而在没有氧化膜的情况下,电流集中在接触的外围。这些结果与先前的理论和电场分析的结果定性地一致。
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引用次数: 4
Low-Voltage Arc Simulation with Out-Gassing Polymers 用放气聚合物模拟低压电弧
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034770
C. Rumpler, H. Stammberger, A. Zacharias
Polymer walls and inserts are an important design criterion in low-voltage switching devices. Besides their good insulation properties they are used to influence the switching arc. An important part of the energy dissipated in the arc is absorbed by the walls of the arc chamber. This leads to degradation and evaporation of the polymer and subsequent impact on and interaction with the switching arc. This contribution explains the enhancements of an existing simulation model for the interaction between the low-voltage switching arc and walls composed of polyamide PA 66. This includes a model of plastic ablation, the influence of the plastic vapor on the transport properties of the arc as well as on its radiation. Calculations and comparisons with experimental results show the applicability of the model in arc chambers that are close to reality.
聚合物壁和嵌件是低压开关器件设计的重要标准。它们除了具有良好的绝缘性能外,还用于影响开关电弧。电弧中耗散的能量的重要部分被电弧室的壁面吸收。这会导致聚合物的降解和蒸发以及随后对开关电弧的影响和相互作用。这一贡献解释了现有的低压开关电弧与聚酰胺PA 66组成的壁之间相互作用的仿真模型的增强。这包括一个塑料烧蚀模型,塑料蒸气对电弧输运特性的影响以及对其辐射的影响。计算结果与实验结果比较表明,该模型在电弧室中的适用性与实际情况较为接近。
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引用次数: 28
Arc Fault Model of Conductance. Application to the UL1699 Tests Modeling 电导电弧故障模型。应用于UL1699测试建模
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034778
J. Andrea, P. Schweitzer, Jean-Mary Martel
Differents types of arc faults can be responsible for the start of an electrical fire. Depending on the power system and the application (photovoltaic, vehicule, aircraft, residential wiring) the arc fault may involve contact or non-contact arcing with eventually semi-conductive materials in the vicinity. Other characteristics such as the gap distance or the electrode material and geometry may also strongly differ. An electrical model was developed to fit with the arc fault scenarios described in the standard for AFCI UL1699. The contact arcing copper-graphite electrodes produced by the arc generator and the non-contact arcing on carbonized track produced with the arc clearing time tester were observed and their electrical characteristics (restrike and burning voltage, time constant and stability) could be verified thanks to the electrical model with a very good agreement. A qualitative study showing the various parameters used for fitting shows that the model is applicable regardless of the arc ignition principle.
不同类型的电弧故障可能导致电气火灾的发生。根据电力系统和应用(光伏、汽车、飞机、住宅布线)的不同,电弧故障可能涉及接触或非接触电弧,最终在附近产生半导电材料。其他特性,如间隙距离或电极材料和几何形状也可能有很大的不同。开发了一个电气模型,以适应AFCI UL1699标准中描述的电弧故障场景。对电弧发生器产生的接触电弧铜石墨电极和灭弧时间测试仪在碳化轨道上产生的非接触电弧进行了观察,通过电学模型验证了两者的电学特性(重击和燃烧电压、时间常数和稳定性),结果吻合良好。定性研究表明,该模型适用于各种拟合参数,而不考虑电弧点火原理。
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引用次数: 14
Effects of Rotational Motion of Break Arcs on Arc Duration and Contact Erosion 断弧旋转运动对电弧持续时间和接触侵蚀的影响
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034808
J. Sekikawa, T. Kubono
An electrical rivet contact in which a column-shaped permanent magnet is embedded in the rivet shank beneath the contact head is mounted on a relay as the stationary contact. The moving contact is a conventional rivet without the magnet. The magnet forms radial magnetic field to rotate break arcs around the center axis of electrical contacts. A series of switching experiments are carried out in a 42VDC resistive circuit at currents of 7A, 10A and 14A. The contact material is Ag/SnO2 12wt%. Experimental results for break-only operations with the magnet are compared with those without the magnet. Effects of rotational motion of break arcs driven by the magnet are investigated for the contact erosion and arc duration. Without the magnet, the area of contact erosion on the contact surfaces is concentrated on the tip of contacts. With the magnet, on the other hand, the area of contact erosion is widespread on contact surfaces by the rotational motion of break arcs. The effect of the magnet is confirmed to result in a uniform contact erosion area. The arc duration is also shortened and found to be effective for larger circuit current.
在电铆钉触点中,在触点头下方的铆钉柄中嵌入柱状永磁体,该电铆钉触点安装在继电器上作为固定触点。移动触点是一个没有磁铁的传统铆钉。磁体形成径向磁场,使断弧绕电触点中心轴旋转。在7A、10A和14A电流下,在42VDC电阻电路中进行了一系列开关实验。接触材料为银/SnO2 12wt%。比较了带磁铁和不带磁铁的纯断开操作的实验结果。研究了磁体驱动断弧旋转运动对接触侵蚀和断弧持续时间的影响。在没有磁铁的情况下,接触面上的接触侵蚀区域集中在触点的尖端。另一方面,对于磁铁,由于断弧的旋转运动,接触侵蚀的面积在接触表面上广泛分布。证实了磁体的作用导致了均匀的接触侵蚀区域。电弧持续时间也缩短,并发现有效的较大的电路电流。
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引用次数: 0
Pantograph Arcing's Impact on Locomotive Equipments 受电弓电弧对机车设备的影响
Pub Date : 2011-10-06 DOI: 10.1109/HOLM.2011.6034812
Tianzhi Li, Guangning Wu, Lijun Zhou, Guoqiang Gao, Wangang Wang, Bo Wang, Donglai Liu, Dajian Li
Pantograph arcing is a common phenomenon when the pantograph head and contact wire have sliding electrical contact. With the speed up of trains, the arcing becomes particularly serious for the irregularity of catenary and tracks¿Cvibration between catenary and pantograph. It is dangerous to the equipment in locomotives for the over-voltage and harmonic caused by the arcing. In order to deal with it, the mechanism and process of pantograph arcing has been analyzed. Over-voltage amplitude and duration caused by the arcing have been studied. Meanwhile, harmonic spectrum, current waveform distortion and their influence to traction transformer have been studied. With the above analyzing results, some effective methods to reduce the hazards have been discussed at last.
受电弓电弧是受电弓头与触线发生滑动电接触时的一种常见现象。随着列车速度的加快,接触网和轨道的不平顺性以及接触网与受电弓之间的振动引起的电弧现象尤为严重。电弧产生的过电压和谐波对机车上的设备是十分危险的。为了解决这一问题,分析了受电弓电弧产生的机理和过程。研究了电弧引起的过电压幅值和持续时间。同时研究了谐波谱、电流波形畸变及其对牵引变压器的影响。根据以上分析结果,探讨了降低危害的有效方法。
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引用次数: 17
Development of Contact Material Solutions for Low-Voltage Circuit Breaker Applications (2) 低压断路器触点材料解决方案的发展(2)
Pub Date : 2010-11-09 DOI: 10.1109/HOLM.2011.6034790
T. Mutzel, R. Niederreuther
The focus of the experimental studies was in the influence of contact material composition, production parameters and the contact material - breaker interaction, as the performance of the breaker is a function of breaker design, contact material and especially their interaction. Therefore, typical material combinations used for low voltage protection devices were compared by means of their switching behavior and performance. Model-switch tests have been carried out to show this performance under stable and well defined boundary conditions. The chosen test parameters simulate device tests, excluding the influence of switching device kinematics and tolerances. Focus of the tests was to scrutinize the influence of the material composition on the erosion behavior and contact resistance for AgWC materials. Additionally a comparison on the performance of different silver refractory metals like AgW or AgMo at comparable vol.-% refractory metal was made. Furthermore, the impact of different graphite contents, manufacturing parameters and fiber orientation of AgC materials on weld break forces have been worked out. This experimental quantification of influences can be seen as a basis for contact material selection during protection device design.
实验研究的重点是接触材料组成、生产参数和接触材料-断路器相互作用的影响,因为断路器的性能是断路器设计、接触材料特别是它们相互作用的函数。因此,比较了用于低压保护器件的典型材料组合的开关行为和性能。已经进行了模型切换试验,以在稳定和明确的边界条件下显示这种性能。所选的试验参数模拟设备试验,不包括开关设备运动学和公差的影响。试验的重点是考察材料成分对AgWC材料侵蚀性能和接触电阻的影响。此外,还比较了AgW和AgMo等不同的银难熔金属在同等体积-%条件下的性能。研究了不同石墨含量、制备工艺参数和AgC材料纤维取向对焊缝断裂力的影响。这种影响的实验量化可以看作是保护装置设计过程中接触材料选择的基础。
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引用次数: 10
The Effect of Coil on Combined Three-Subsection Permanent Magnet in Close Magnetic Circuit Model 闭合磁路模型中线圈对组合三分段永磁体的影响
Pub Date : 2008-11-08 DOI: 10.1109/HOLM.2011.6034799
You Jiaxin, Liang Huimin, Ye Xuerong, Zhai Guofu
Working characteristic of the permanent magnet (PM) is a key point of PM relays design. Soft magnetic material and coil will effect the working characteristic of PM. In order to analyze the effect of coil, a combined three-subsection PM in close magnetic circuit model (CTPMC) is built based on the equivalent magnetic circuit, and its theoretical model is established under the magnetic potential effect. Through the theoretical deduction, it is concluded that each PM subsection works at different recoil lines and the working points would change due to the effect of coil. Finally, the above theoretical analysis results are validated by simulation and experiments.
永磁体的工作特性是永磁体继电器设计的关键。软磁材料和线圈会影响永磁的工作特性。为了分析线圈的影响,在等效磁路的基础上建立了组合式三段永磁闭合磁路模型(CTPMC),并在磁势效应下建立了理论模型。通过理论推导,得出每个PM分段工作在不同的后坐力线上,并且由于线圈的影响,工作点会发生变化。最后,通过仿真和实验验证了上述理论分析结果。
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引用次数: 5
期刊
2011 IEEE 57th Holm Conference on Electrical Contacts (Holm)
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