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Fabrication and performance characterization of NTO/HMX spherical composite explosives with improved safety performance. 改进安全性能的 NTO/HMX 球形复合炸药的制造和性能表征。
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-08-02 DOI: 10.1002/prep.202400079
Wenyu Wu, Xiaodong Li, Wenjie Liu, Penglin Kang, Dongqian Fan, Lu Xu, Shuangqi Hu
Improving the energy density and safety of explosives are crucial for developing composite energetic materials. In this study, a facile and continuous spray drying granulation technique was used to obtain NTO/HMX composite explosives with insensitive NTO as coating material. The micro‐morphology, particle size, crystallographic structure, exothermic decomposition, impact sensitivity, and detonation performance of NTO/HMX composite explosives with different NTO contents were investigated by various experimental methods. The test results indicate that the higher the NTO content, the better the crystal integrity of HMX and the lower the mechanical sensitivity of NTO/HMX composite explosives. When the mass ratio of NTO and HMX is 25 : 75, NTO/HMX composite explosives have a good spherical density structure formed by the aggregation of nanoparticles, small particle sizes with a median size of 1.22 μm, and a uniform distribution of particle sizes in the range of 0.3–2.8 μm. The addition of NTO not only enhances the thermal decomposition of HMX but also significantly decreases mechanical sensitivity. The composite explosives had not altered the raw NTO and HMX crystallographic structures (β‐type). With the same ratio (25 : 75), NTO/HMX composite explosives (25 : 75) possess higher impact energy and friction force, better safety, and better thermal stability than physical mixtures. Additionally, the high‐energy insensitive composite microspheres preserve the important high‐energy properties of HMX while effectively enhancing its safety characteristics, which have the advantages of controllable crystallographic micromorphology, high energy, and excellent impact sensibility and could be broadly applicable in the field of munitions.
提高炸药的能量密度和安全性对于开发复合高能材料至关重要。本研究采用简便、连续的喷雾干燥造粒技术获得了以不敏感的 NTO 为包覆材料的 NTO/HMX 复合炸药。通过多种实验方法研究了不同 NTO 含量的 NTO/HMX 复合炸药的微观形态、粒度、晶体结构、分解放热、冲击敏感性和起爆性能。试验结果表明,NTO 含量越高,HMX 的晶体完整性越好,NTO/HMX 复合炸药的机械敏感性越低。当 NTO 和 HMX 的质量比为 25:75 时,NTO/HMX 复合炸药具有由纳米颗粒聚集形成的良好球形密度结构,粒径小,中值粒径为 1.22 μm,粒径分布均匀,范围在 0.3-2.8 μm 之间。添加 NTO 不仅能增强 HMX 的热分解,还能显著降低机械敏感性。复合炸药没有改变 NTO 和 HMX 的原始晶体结构(β 型)。在相同比例(25:75)下,NTO/HMX 复合炸药(25:75)比物理混合物具有更高的冲击能和摩擦力、更好的安全性和热稳定性。此外,高能不敏感复合微球保留了 HMX 的重要高能特性,同时有效提高了其安全特性,具有结晶微观形态可控、高能量和优异的冲击敏感性等优点,可广泛应用于弹药领域。
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引用次数: 0
Forthcoming Meetings: Prop., Explos., Pyrotech. 7/2024 即将召开的会议:Prop.7/2024
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-16 DOI: 10.1002/prep.202480798
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引用次数: 0
Cover Picture: (Prop., Explos., Pyrotech. 7/2024) 封面图片:(道具、爆炸、烟火 7/2024)
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-16 DOI: 10.1002/prep.202480701
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引用次数: 0
Formulation of Hexamine‐based Fuels for Hybrid Rockets 为混合火箭配制六胺基燃料
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-12 DOI: 10.1002/prep.202400064
Niklas Wingborg
Hybrid rockets have many attractive properties but have not yet been used in any high performance applications, mainly due to the low regression rate of the solid fuels used. In this work, a number of crystalline organic fillers were assessed with the aim to increase the regression rate and density of HTPB‐based fuels. Hexamine, which was the most promising filler, catalyses the HTPB/isocyanate crosslinking reaction leading to unacceptable short pot life. However, it was found that the pot life could be substantially prolonged by the use of less reactive brands of HTPB, added plasticizer and reduced NCO/OH ratio. Fuel formulations containing 75 % hexamine were easy to cast and the cured slabs were of good quality, free from bubbles or voids, with a density 30 % higher than plain HTPB. The tensile strength of the fuels were similar to typical solid propellants but the elasticity might need to be improved. Hexamine decompose at substantially lower temperature than HTPB. This, and its high density, makes it promising for use in hybrid rocket fuels.
混合火箭具有许多吸引人的特性,但尚未在任何高性能应用中使用,这主要是由于所使用的固体燃料回归率较低。在这项工作中,对一些晶体有机填料进行了评估,目的是提高基于 HTPB 的燃料的回归率和密度。六胺是最有前途的填料,但它会催化 HTPB/异氰酸酯交联反应,导致无法接受的较短罐装寿命。但研究发现,通过使用反应性较低的 HTPB 品牌、添加增塑剂和降低 NCO/OH 比率,可以大大延长固化寿命。含有 75% 六胺的燃料配方很容易浇注,固化后的板坯质量很好,没有气泡或空隙,密度比普通 HTPB 高 30%。燃料的拉伸强度与典型的固体推进剂相似,但弹性可能需要改进。六胺的分解温度远低于 HTPB。这一点以及它的高密度使其有望用于混合火箭燃料。
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引用次数: 0
Estimating sensitivity with the Bruceton method: Setting the record straight 用布鲁塞顿法估算灵敏度:澄清事实
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-05 DOI: 10.1002/prep.202400022
Dennis Christensen, Geir Petter Novik, Erik Unneberg
Accurate estimates of sensitivities of energetic materials are crucial for ensuring safe production, transport, usage and destruction of explosives. When estimating sensitivities, researchers most commonly follow the NATO standard guidelines (STANAGs), in which the Bruceton method is imposed. Introduced in 1948, this method contains (i) an experimental design for choosing which stimulus levels to measure at and (ii) a recipe for computing sensitivity estimates. Although the former experimental design is supported by both theory and simulations, few modern researchers are aware that the latter recipe was only intended as a pen‐and‐paper approximation of the maximum likelihood estimates, which are easy to compute today. The persistent use of this outdated approximation has led to many unfortunate misconceptions amongst users of the Bruceton method, including the rejection of many perfectly valid data sets and neglect of uncertainty assessments via confidence intervals. This is both dangerous and unnecessarily wasteful. This paper sets the record straight and explains how researchers should estimate sensitivity via maximum likelihood estimation and how to construct confidence intervals. It also shows explicitly how wasteful said approximation is via both simulations and with real data.
准确估算高能材料的敏感度对于确保爆炸物的安全生产、运输、使用和销毁至关重要。在估算灵敏度时,研究人员最常遵循的是北约标准指南(STANAGs),其中采用了布鲁塞顿方法。该方法于 1948 年推出,其中包括:(i) 用于选择测量刺激水平的实验设计;(ii) 用于计算灵敏度估计值的配方。虽然前者的实验设计得到了理论和模拟的支持,但很少有现代研究人员意识到,后者的方法只是作为最大似然估计值的纸笔近似值,而最大似然估计值在今天很容易计算。持续使用这种过时的近似值导致布鲁塞顿方法的使用者产生了许多不幸的误解,包括拒绝接受许多完全有效的数据集,以及忽视通过置信区间进行不确定性评估。这既危险又造成不必要的浪费。本文将以正视听,解释研究人员应如何通过最大似然估计来估算灵敏度,以及如何构建置信区间。本文还通过模拟和真实数据明确显示了上述近似方法的浪费程度。
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引用次数: 0
Combustion of ammonium perchlorate fo near adiabatic condition at high pressures and elevated Initial temperature 高氯酸铵在高压和较高初始温度下的近绝热燃烧
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-05 DOI: 10.1002/prep.202400010
Mahesh S. Ingole, Kumar Nagendra, P. A. Ramakrishna
This paper addresses the combustion of ammonium perchlorate (AP) near adiabatic conditions at high pressures and higher initial temperatures. The AP pellets were coated with a thin layer of silica grease to simulate the near adiabatic condition. The experiments were performed at initial temperatures of 30 and 70 °C in the pressure range of 2.5–30 MPa for coated and bare pellets. The bare pellets were found to exhibit mesa burning as reported in the literature. However, the coated pellets did not exhibit mesa burning. The burn rates of coated AP pellets increased linearly for the entire pressure range of 2.5–30 MPa with 0.64 pressure index. Further, the experiments were carried out for the first time at an initial temperature of 90 °C for 14–30 MPa pressure range, wherein, AP combustion did not display any characteristics of mesa burning (pressure index of 0.33). The surface morphology of quenched samples of both bare and coated pellets of AP were studied, by quenching (rapid depressurization technique) pellets at 6, 12, and 18 MPa pressures. The surface structure of quenched samples for near adiabatic conditions was similar for all three pressures. However, for bare pellets the changes in surface structure were observed with change in pressure, similar to the literature. Mesa burning was found to be an effect of convective heat loss from the periphery of the pellets and it was not observed when heat loss was reduced or initial temperature was higher than the critical initial temperature.
本文探讨了高氯酸铵(AP)在高压和较高初始温度下接近绝热条件下的燃烧问题。高氯酸铵颗粒表面涂有一薄层硅脂,以模拟近绝热条件。在初始温度为 30 和 70 °C、压力范围为 2.5-30 兆帕的条件下,对涂层颗粒和裸颗粒进行了实验。实验发现,裸颗粒与文献报道的一样,表现出间隙燃烧。然而,涂覆颗粒没有出现介壳燃烧。在 2.5-30 兆帕的整个压力范围内,涂覆 AP 粒子的燃烧率呈线性增长,压力指数为 0.64。此外,首次在初始温度为 90 °C、压力范围为 14-30 兆帕的条件下进行了实验,在此条件下,AP 燃烧没有显示出任何介壳燃烧的特征(压力指数为 0.33)。通过在 6、12 和 18 兆帕压力下对颗粒进行淬火(快速减压技术),研究了 AP 裸颗粒和涂层颗粒淬火样品的表面形态。在这三种压力下,近绝热条件下淬火样品的表面结构相似。然而,对于裸颗粒,随着压力的变化,表面结构也发生了变化,这与文献报道类似。研究发现 Mesa 燃烧是颗粒外围对流热量损失的影响,当热量损失减少或初始温度高于临界初始温度时,就观察不到 Mesa 燃烧。
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引用次数: 0
Mechanical response characteristics of HMX crystals under resonant acoustic mixing 共振声混合作用下 HMX 晶体的机械响应特性
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-07-02 DOI: 10.1002/prep.202400095
Zi‐Chao Wang, Jie Yao, Feng‐Wei Guo, Shuang Li, Yi‐Long Xu, Jun‐Hui Liu, Chen Shen, Xue‐Yong Guo, Shi Yan, Jian‐Xin Nie
Understanding the mechanical response characteristics and determining the optimized process conditions is critical to mitigate crystal impacts during resonant acoustic mixing (RAM). Therefore, high‐melting explosive (HMX) crystal collisions with container walls under different RAM accelerations were investigated through simulations and experiments. The HMX crystal damages after RAM were assessed using microscopic imaging, small‐angle X‐ray scattering, and Brunauer–Emmett–Teller tests. Results show that crystal fractures observed in steel containers can be prevented by using low‐modulus polytetrafluoroethylene containers. Rough containers reduce internal damage but increase surface abrasion. Lower RAM accelerations, shorter RAM durations, and low‐modulus containers can mitigate HMX crystal damage.
了解机械响应特性和确定优化工艺条件对于减轻共振声混合(RAM)过程中的晶体碰撞至关重要。因此,我们通过模拟和实验研究了不同 RAM 加速度下高熔点炸药(HMX)晶体与容器壁的碰撞。利用显微成像、小角 X 射线散射和布鲁瑙尔-埃美特-泰勒试验评估了 RAM 后 HMX 晶体的损伤情况。结果表明,使用低模量聚四氟乙烯容器可以防止在钢制容器中观察到的晶体断裂。粗糙的容器会减少内部损伤,但会增加表面磨损。较低的 RAM 加速度、较短的 RAM 持续时间和低模量容器可减轻 HMX 晶体损坏。
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引用次数: 0
Insight into material behavior via surface free energy calculations for common energetic materials 通过计算常见高能材料的表面自由能,深入了解材料行为
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-06-27 DOI: 10.1002/prep.202300230
Janki Brahmbhatt, Santanu Chaudhuri
The Gibbs Free energy is a driving force for equilibrium crystal shapes and the formation of crystal facets in molecular crystals. Orientation dependence of interfacial properties is linked to surface free energy (SFE). Prediction of orientation‐dependent properties such as thermal stability, mechanical response, and compatibility with binders require a systematic approach to the quantification of SFE. In molecular crystals, entropy has a much larger contribution among all ordered crystalline materials. In this paper, we extend our previously developed method to quantify SFE and entropy of β‐HMX to other common energetic materials–TATB, α‐RDX, and PETN. Two complimentary approaches, Nonequilibrium Thermodynamic Integration (NETI) and Steered Molecular Dynamics (SMD) methods are used to obtain insight into interfacial phenomena along with surface free energy estimates. We discuss the relevance of surface free energy and the importance of surface entropy for facetted molecular crystals in understanding crystal properties, activation of slip planes, and potential pathways for fracture. These values allow us to predict theoretical crystal shape using Wulff Construction, better understand the effect of hydrogen bonding on SFE, and the diversity of bonding environment in energetic crystals. In particular, in crystals with low stacking fault energy, the SMD values can be inconclusive due to the triggering of slip plane motions. In cases where SMD simulations lead to large deformations and high uncertainty, the NETI approach can still provide SFE estimates.
吉布斯自由能是分子晶体中平衡晶体形状和晶面形成的驱动力。界面特性的取向依赖性与表面自由能有关。要预测热稳定性、机械响应和与粘合剂的相容性等与取向相关的特性,就必须采用系统的方法来量化表面自由能。在分子晶体中,熵对所有有序晶体材料的贡献要大得多。在本文中,我们将之前开发的量化 β-HMX 的 SFE 和熵的方法扩展到了其他常见的高能材料--TATB、α-RDX 和 PETN。我们采用了非平衡热力学积分法(NETI)和转向分子动力学法(SMD)这两种互补方法来深入了解界面现象以及表面自由能估计值。我们讨论了表面自由能的相关性以及表面熵对刻面分子晶体了解晶体特性、滑移面活化和潜在断裂途径的重要性。这些数值使我们能够利用 Wulff 构建预测理论晶体形状,更好地理解氢键对表面自由能的影响,以及高能晶体中键合环境的多样性。特别是在堆叠断层能量较低的晶体中,由于滑移面运动的触发,SMD 值可能无法得出结论。在 SMD 模拟导致大变形和高不确定性的情况下,NETI 方法仍然可以提供 SFE 估计值。
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引用次数: 0
Closed vessel burning rate measurements of composite propellants using microwave interferometry 利用微波干涉测量法测量复合推进剂的密闭容器燃烧速率
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-06-26 DOI: 10.1002/prep.202400072
Shane A. Oatman, August A. Caito, Daniel J. Klinger, James N. Cooper, Tim D. Manship, Steven F. Son
Burning rate as a function of pressure is one of the primary evaluation metrics of solid propellants. Most solid propellant burning rate measurements are made at a nearly constant pressure using a variety of measurement approaches. This type of burning rate data is highly discretized and requires many tests to accurately determine the burning rate response to pressure. It would be more efficient to measure burning rate dynamically as pressures are varied. Techniques used to make transient burning rate measurements are reviewed briefly and initial results using a microwave interferometry (MI) technique are presented. The MI method used in tandem with a closed bomb enables nearly continuous measurement of burning rates for self‐pressurizing burns, capturing burning rate data over a wide range of pressures. This approach is especially useful for characterization of propellants with complex burning behaviors (e. g., slope breaks or mesa burning). The burning rates of three research propellants were characterized over a pressure range of 0.101–24.14 MPa (14–3500 psi). One research propellant exhibited a slope break at a pressure of 6.63 MPa (960 psi). Using MI in a closed pressure vessel, 14 propellant strand burns resulted in a nearly continuous burning rate curve over a pressure range of 0.41–24.13 MPa (60–3500 psi) that reasonably matched conventional burning rate measurements. The development of this technique provides an opportunity to quickly characterize the burning rate curve of solid propellants with greater fidelity and efficiency than traditional quasi‐static pressure testing techniques.
燃烧速率与压力的函数关系是固体推进剂的主要评估指标之一。大多数固体推进剂燃烧速率测量都是在几乎恒定的压力下使用各种测量方法进行的。这类燃烧速率数据高度离散,需要进行多次测试才能准确确定燃烧速率对压力的响应。更有效的方法是在压力变化时动态测量燃烧速率。本文简要回顾了用于瞬态燃烧速率测量的技术,并介绍了使用微波干涉测量(MI)技术的初步结果。微波干涉测量法与封闭式燃烧弹配合使用,几乎可以连续测量自加压燃烧的燃烧速率,并捕捉各种压力下的燃烧速率数据。这种方法尤其适用于描述具有复杂燃烧行为(如斜坡断裂或间隙燃烧)的推进剂。对三种研究推进剂在 0.101-24.14 兆帕(14-3500 磅/平方英寸)压力范围内的燃烧速率进行了表征。一种研究型推进剂在压力为 6.63 兆帕(960 磅/平方英寸)时出现斜坡断裂。在封闭的压力容器中使用 MI,14 次推进剂股燃烧在 0.41-24.13 兆帕(60-3500 磅/平方英寸)的压力范围内产生了几乎连续的燃烧速率曲线,与传统的燃烧速率测量结果相当吻合。与传统的准静压测试技术相比,该技术的开发为快速描述固体推进剂的燃烧速率曲线提供了更高的保真度和效率。
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引用次数: 0
Using a fiber Bragg grating technique to investigate temperature cycling strain of pressed TATB‐based polymer‐bonded explosives 利用光纤布拉格光栅技术研究压制 TATB 基聚合物粘合炸药的温度循环应变
IF 1.8 4区 工程技术 Q3 CHEMISTRY, APPLIED Pub Date : 2024-06-26 DOI: 10.1002/prep.202400032
Yao Xu, Siyue Gao, Jianzhong Zhang, Yanlei Liu, Weibin Zhang, Jun Wang, Hui Wang, Shujing Wang, Zhiqiang Ma, Pengwan Chen, Rui Liu
Pressed 1,3,5‐triamino‐2,4,6‐trinitrobenzene (TATB)‐based polymer‐bonded explosive (PBX) exhibits significant anisotropic and irreversible expansion characteristics during temperature cycling, resulting in both safety and service issues. The anisotropic and irreversible expansion properties of PBX have shown to be closely related to the microstructures, including explosive crystals, binders, micro voids, el. Fiber Bragg grating (FBG) technology has advantages of high reliability, accuracy, and sensitivity, which is more conducive to real‐time capture of the changes in strain throughout the temperature cycling. In this study, temperature cycling strain monitoring experiments of PBX pressed under different thermal–mechanical coupling loading conditions were studied using FBG technology. The effect of the pressing parameters on the anisotropic and irreversible expansion characteristics of the PBX's during temperature cycling was measured and analyzed, taking into account potential microstructural factors such as crystal orientation, binders, and porosity. The results indicated that the strain on the side and top of PBX cylinders were distributed with increasing strain in the direction of higher density. The strain stratification was significant during the high‐temperature stage of temperature cycling and was not obvious during the low‐temperature stage. The degree of strain stratification decreased with an increase in temperature cycling cycles and increased with higher pressing temperatures. The anisotropic expansion of PBX cylinders increased with an increase in temperature during cycling and decreased with a reduction in temperature. The axial expansion degree of PBX cylinders pressed under different compression conditions in the later cycles of temperature cycling is consistent with the different crystal orientations intensity inside them.
基于 1,3,5-三氨基-2,4,6-三硝基苯(TATB)的压制聚合物粘合炸药(PBX)在温度循环过程中表现出明显的各向异性和不可逆膨胀特性,导致安全和使用问题。研究表明,PBX 的各向异性和不可逆膨胀特性与微结构(包括炸药晶体、粘结剂、微空隙等)密切相关。光纤布拉格光栅(FBG)技术具有可靠性高、精度高、灵敏度高等优点,更有利于实时捕捉整个温度循环过程中的应变变化。本研究利用 FBG 技术对不同热机械耦合加载条件下压制的 PBX 进行了温度循环应变监测实验研究。在考虑晶体取向、粘合剂和孔隙率等潜在微结构因素的情况下,测量并分析了压制参数对 PBX 在温度循环过程中各向异性和不可逆膨胀特性的影响。结果表明,PBX 圆柱体侧面和顶部的应变随着应变的增加向密度较大的方向分布。在温度循环的高温阶段,应变分层明显,而在低温阶段则不明显。应变分层的程度随着温度循环周期的增加而降低,并随着压制温度的升高而增加。在循环过程中,PBX 缸体的各向异性膨胀随着温度的升高而增加,随着温度的降低而减少。在温度循环的后期循环中,在不同压缩条件下压制的 PBX 圆柱的轴向膨胀程度与其内部不同的晶体取向强度相一致。
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引用次数: 0
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Propellants, Explosives, Pyrotechnics
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