Epoxy resin coatings (EP) have maintained a dominant position in the field of corrosion protection, but they also suffer from poor weatherability and high brittleness due to internal stresses arising from rigid molecular chain curing, inherent defects, and chemical oxidation caused by the penetration of corrosive media. These deficiencies lead to aging failure and degradation of protective performance. In this study, a covalent chain-segment redesign strategy is proposed by grafting three fluorinated phenyl isocyanates—4-fluorophenyl isocyanate (4FI), 4-trifluoromethoxyphenyl isocyanate (4TOPI) and 4-trifluoromethylphenyl isocyanate (4TPI) onto the hydroxyl groups (–OH) of EP to enhance backbone chemical stability and to elucidate substituent-dependent reinforcement in anticorrosion and anti-aging performance. The research revealed that all three small-molecule graft-modified coatings (EP-4FI, EP-4TOPI, EP-4TPI) exhibit superior anti-aging performance compared to blank EP coating under various aging conditions, including salt spray, UV irradiation, and chemical immersion. The overall performance ranking is EP-4TPI > EP-4TOPI > EP-4FI, and the impedance modulus of EP-4TPI coated on Q235 carbon steel substrate increased 1–5 orders of magnitude compared to blank EP and remained constant at 1010 Ω·cm2 after undergoing all aging tests. Owing to fluorine incorporation and the concomitant reduction of hydrophilic –OH sites, the modified coatings maintain a hydrophobic surface even after aging, thereby effectively suppressing electrolyte permeation. In particular, the CF3-substituted 4TPI structure provides enhanced resistance to UV-induced photo-oxidation and chemical corrosion. Quantum chemical calculations further suggest that fluorine-containing segments preferentially interact with corrosive species, delaying their transport toward the metal/coating interface. This work demonstrates an efficient small-molecule grafting approach to simultaneously improve corrosion protection and weathering resistance of epoxy coatings on carbon steel and provides guidance for fluorinated motif selection.
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