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Improvement of epoxy coating chemical stability via fluorinated phenyl isocyanate modification: substituent-dependent enhancement in anti-corrosion and anti-aging properties 氟化苯基异氰酸酯改性提高环氧涂料化学稳定性:抗腐蚀和抗老化性能的取代基依赖性增强
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-26 DOI: 10.1016/j.porgcoat.2026.109997
Yijian Gao , Keyu Chen , Bingjie Zhou , Chonggang Wu , Zhenyu Chen , Hongyu Cen
Epoxy resin coatings (EP) have maintained a dominant position in the field of corrosion protection, but they also suffer from poor weatherability and high brittleness due to internal stresses arising from rigid molecular chain curing, inherent defects, and chemical oxidation caused by the penetration of corrosive media. These deficiencies lead to aging failure and degradation of protective performance. In this study, a covalent chain-segment redesign strategy is proposed by grafting three fluorinated phenyl isocyanates—4-fluorophenyl isocyanate (4FI), 4-trifluoromethoxyphenyl isocyanate (4TOPI) and 4-trifluoromethylphenyl isocyanate (4TPI) onto the hydroxyl groups (–OH) of EP to enhance backbone chemical stability and to elucidate substituent-dependent reinforcement in anticorrosion and anti-aging performance. The research revealed that all three small-molecule graft-modified coatings (EP-4FI, EP-4TOPI, EP-4TPI) exhibit superior anti-aging performance compared to blank EP coating under various aging conditions, including salt spray, UV irradiation, and chemical immersion. The overall performance ranking is EP-4TPI > EP-4TOPI > EP-4FI, and the impedance modulus of EP-4TPI coated on Q235 carbon steel substrate increased 1–5 orders of magnitude compared to blank EP and remained constant at 1010 Ω·cm2 after undergoing all aging tests. Owing to fluorine incorporation and the concomitant reduction of hydrophilic –OH sites, the modified coatings maintain a hydrophobic surface even after aging, thereby effectively suppressing electrolyte permeation. In particular, the CF3-substituted 4TPI structure provides enhanced resistance to UV-induced photo-oxidation and chemical corrosion. Quantum chemical calculations further suggest that fluorine-containing segments preferentially interact with corrosive species, delaying their transport toward the metal/coating interface. This work demonstrates an efficient small-molecule grafting approach to simultaneously improve corrosion protection and weathering resistance of epoxy coatings on carbon steel and provides guidance for fluorinated motif selection.
环氧树脂涂料(EP)在防腐领域一直保持着主导地位,但由于刚性分子链固化产生的内应力、固有缺陷以及腐蚀介质渗透引起的化学氧化等原因,环氧树脂涂料耐候性差,脆性高。这些缺陷导致老化失效和防护性能下降。本研究提出了一种共价链段重新设计策略,通过将3个氟化苯基异氰酸酯- 4-氟苯基异氰酸酯(4FI)、4-三氟甲基苯基异氰酸酯(4TOPI)和4-三氟甲基苯基异氰酸酯(4TPI)接枝到EP的羟基(-OH)上,以提高主链的化学稳定性,并阐明取代基依赖性增强对防腐和抗老化性能的影响。研究表明,与空白EP涂层相比,三种小分子接枝改性涂层(EP- 4fi、EP- 4topi、EP- 4tpi)在盐雾、紫外线照射和化学浸泡等各种老化条件下均表现出优异的抗老化性能。综合性能排名为EP- 4tpi >; EP- 4topi > EP- 4fi,在Q235碳钢基体上涂层EP- 4tpi的阻抗模量比空白EP提高了1-5个数量级,经过所有老化试验后保持在1010 Ω·cm2不变。由于氟的掺入和亲水性-OH位点的减少,改性后的涂层即使在老化后仍保持疏水表面,从而有效地抑制了电解质的渗透。特别是,cf3取代的4TPI结构提供了增强的抗紫外线诱导的光氧化和化学腐蚀的能力。量子化学计算进一步表明,含氟段优先与腐蚀性物质相互作用,延迟它们向金属/涂层界面的传输。本研究展示了一种有效的小分子接枝方法,可以同时提高碳钢环氧涂层的防腐性能和耐候性,并为氟化基序的选择提供指导。
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引用次数: 0
Study on the corrosion resistance and antibacterial properties of magnesium alloy MAO polylactic acid coating in simulated body fluid 镁合金MAO聚乳酸涂层在模拟体液中的耐蚀性及抗菌性能研究
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-28 DOI: 10.1016/j.porgcoat.2026.110002
Xinhe Wu , Quantong Jiang , Jingjing Wang , Zhenhua Chu , Yandao Chen , Jizhou Duan , Baorong Hou
Magnesium-based alloys are attractive candidates for biodegradable orthopedic implants owing to their excellent biocompatibility and bone-like mechanical properties; however, their excessively rapid corrosion in physiological environments often causes premature loss of mechanical integrity and adverse local reactions, limiting clinical translation. In this study, a micro-arc oxidation (MAO) ceramic layer and an outer polylactic acid (PLA) coating were constructed on a Magnesium alloy, and ZnTe particles were incorporated into the PLA layer at varying concentrations to obtain a ZnTe doped MAO/PLA composite coating with enhanced integrity and antibacterial function. The microstructure, coating morphology, and phase composition were characterized, and corrosion behavior in Hank's simulated body fluid was assessed by open-circuit potential and electrochemical impedance spectroscopy. Results show that the MAO layer forms a strongly adherent oxide barrier while the PLA topcoat effectively seals MAO micro-pores; ZnTe addition further improves coating compactness, leading to markedly increased potential stability and charge-transfer resistance relative to ZnTe-free coatings, indicating superior corrosion resistance. Immersion tests reveal that ZnTe incorporation enhances the buffering capacity of the system, mitigating the pH decrease associated with PLA hydrolysis. Antibacterial assays demonstrate a bactericidal rate exceeding 99% for ZnTe-containing coatings. Collectively, the ZnTe-doped MAO/PLA composite coating provides synergistic corrosion protection and robust antibacterial activity, offering a promising surface-engineering route to improve the long-term reliability of biodegradable magnesium implants.
镁基合金具有良好的生物相容性和骨样力学性能,是生物可降解骨科植入物的理想候选材料;然而,它们在生理环境中过快的腐蚀往往导致机械完整性过早丧失和局部不良反应,限制了临床转化。本研究在镁合金上构建微弧氧化(MAO)陶瓷层和外聚乳酸(PLA)涂层,并将不同浓度的ZnTe颗粒掺入PLA层中,得到具有增强完整性和抗菌功能的ZnTe掺杂MAO/PLA复合涂层。采用开路电势和电化学阻抗谱分析了合金的微观组织、镀层形貌和相组成,并对合金在Hank模拟体液中的腐蚀行为进行了表征。结果表明:聚乳酸面漆能有效封闭MAO微孔;ZnTe的加入进一步改善了涂层的致密性,与不含ZnTe的涂层相比,显著提高了电位稳定性和电荷转移阻力,表明涂层具有更强的耐腐蚀性。浸泡试验表明,ZnTe的掺入提高了体系的缓冲能力,减轻了PLA水解引起的pH下降。抗菌试验表明,含锌涂料的杀菌率超过99%。总的来说,znte掺杂MAO/PLA复合涂层具有协同防腐和强大的抗菌活性,为提高生物可降解镁植入物的长期可靠性提供了一条有前途的表面工程途径。
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引用次数: 0
Mechanisms of atomic oxygen resistance in POSS-enhanced fluorinated polyimide and high-frequency insulation stability based on PLS analysis 基于PLS分析的poss增强氟化聚酰亚胺耐原子氧机理及高频绝缘稳定性
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-23 DOI: 10.1016/j.porgcoat.2026.109990
Shengrui Zhou , Li Zhang , Guan Wang , Bilal Iqbal Ayubi , Rakhmonov Ikromjon Usmonovich , Junpeng Ji
Fluorinated polyimide (FPI) is widely used in high-frequency electronics and aerospace insulation applications owing to its low dielectric loss and excellent stability; however, the degradation behavior and regulatory mechanisms of its high-frequency insulation performance after atomic oxygen (AO) erosion remain unclear. In this study, FPI/POSS composite films with different contents of polyhedral oligomeric silsesquioxane (POSS) were prepared. An AO ground-simulated erosion system was employed to evaluate the protective effectiveness of POSS on FPI and its underlying mechanisms. Combined with vacuum high-frequency partial discharge testing and a partial least squares (PLS) regression model, the effects of AO erosion and material structural regulation on the evolution of insulation lifetime were systematically investigated. The results show that pure FPI exhibits pronounced surface roughening and oxidative erosion after AO bombardment, whereas the introduction of POSS induces the in-situ formation of a dense SiO2 passivation layer, effectively suppressing further polymer etching. Meanwhile, the FPI/POSS system demonstrates a higher discharge inception voltage, lower dielectric loss, and a longer insulation lifetime. This work provides a new perspective for evaluating insulation reliability and optimizing the structural design of polyimide materials for space service environments.
氟化聚酰亚胺(FPI)因其低介电损耗和优异的稳定性而广泛用于高频电子和航空航天绝缘应用;然而,其高频绝缘性能在原子氧(AO)侵蚀后的降解行为及其调控机制尚不清楚。本研究制备了不同含量的多面体低聚硅氧烷(POSS)的FPI/POSS复合薄膜。采用AO地面模拟侵蚀系统评价了POSS对FPI的防护效果及其机制。结合真空高频局部放电试验和偏最小二乘回归模型,系统研究了AO侵蚀和材料结构调节对绝缘寿命演变的影响。结果表明,纯FPI在AO轰击后表现出明显的表面粗化和氧化侵蚀,而POSS的引入导致原位形成致密的SiO2钝化层,有效地抑制了聚合物的进一步蚀刻。同时,FPI/POSS系统具有较高的放电起始电压、较低的介电损耗和较长的绝缘寿命。该研究为空间服役环境下聚酰亚胺材料的绝缘可靠性评价和结构设计优化提供了新的视角。
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引用次数: 0
Preparation of few-layer MoS2/PTFE synergistic wear-resistant agent and its application in high wear-resistant and adhesion polyimide coatings 少层MoS2/PTFE增效耐磨剂的制备及其在高耐磨附着力聚酰亚胺涂料中的应用
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-17 DOI: 10.1016/j.porgcoat.2026.109972
Yunfeng Yang , Weibing Xu , Zhengfa Zhou , Haihong Ma , Fengmei Ren
Polyimide (PI) exhibits high-temperature resistance and corrosion resistance, making it a high-potential coating substrate. However, for use in automotive motor bearings, its adhesion and wear resistance still require improvement. This study investigated the efficient exfoliation of MoS2 and combined few-layer MoS2 with Polytetrafluoroethylene (PTFE) as a synergistic wear-resistant agent, which can be incorporated into PI coatings to improve the wear resistance. It achieved a minimum coefficient of friction (COF) of 0.073 and a wear rate of 0.0554 × 10−5 mm3/(N·m). This result is attributed to the layered structure of few-layer MoS2 and its synergistic interaction with PTFE. The structure of PI contains numerous ether bonds and highly polar sulfone groups that can bind to metal surfaces. The resulting coating achieves level 0 adhesion (ISO 2409:2020) on metal substrates for bearings, while exhibiting high toughness, impact resistance, and coolant resistance. This work is of great significance to research on high-adhesion coatings and nanoscale synergistic lubrication.
聚酰亚胺(PI)具有耐高温和耐腐蚀性能,是一种高潜力的涂层基材。然而,用于汽车电机轴承,其附着力和耐磨性仍需改进。本研究研究了MoS2的高效剥落,并将少层MoS2与聚四氟乙烯(PTFE)结合作为增效耐磨剂,加入到PI涂料中以提高其耐磨性。最小摩擦系数(COF)为0.073,磨损率为0.0554 × 10−5 mm3/(N·m)。这一结果归因于少层二硫化钼的层状结构及其与PTFE的协同作用。PI的结构包含许多醚键和高极性的砜基团,可以结合到金属表面。所得涂层在轴承金属基板上达到0级附着力(ISO 2409:2020),同时表现出高韧性,抗冲击性和抗冷却剂性。这项工作对研究高附着力涂层和纳米级协同润滑具有重要意义。
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引用次数: 0
Hierarchically distributed nisin/NaCl particles in chitosan-based coatings with long-term antibacterial performance 具有长效抗菌性能的壳聚糖基涂料中分层分布的nisin/NaCl颗粒
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-21 DOI: 10.1016/j.porgcoat.2026.109973
Fang-Yu Fan , Jing-Chung Huang , Chia-Chin Wu , Shih-Fu Ou
In this study, a two-step coating technique was employed to fabricate a chitosan-based multilayer film on Ti6Al4V in which nisin/NaCl particles was hierarchically distributed. Nanoscale nisin/NaCl particles adhered to the outer surface of the chitosan layer, while microscale particles were embedded within the coating matrix. Experimental antibacterial evaluation revealed that the coating possessed immediate bactericidal activity, achieving 96.1% inhibition against Staphylococcus aureus (S. aureus) within 24 h and maintaining 95.0% inhibition after 48 h. Furthermore, the hydrophobicity of the coating and nisin-release inhibited bacterial adhesion. The coating had cell viability >80% and exhibited good adhesion on Ti6Al4V (rated according to ASTM 5B), which ensures the safety of implant applications. These results demonstrate that the hierarchical nisin/NaCl-loaded chitosan coating provides a non-cytotoxic and biocompatible antibacterial surface suitable for implant applications.
在本研究中,采用两步包覆技术在Ti6Al4V表面制备了一种基于壳聚糖的多层膜,其中nisin/NaCl颗粒分层分布。纳米级的nisin/NaCl颗粒粘附在壳聚糖层的外表面,而微米级的颗粒则嵌入在涂层基体中。实验抗菌评价表明,该涂层具有立即的抗菌活性,对金黄色葡萄球菌(S. aureus)的抑制作用在24 h内达到96.1%,在48 h后保持95.0%的抑制作用。此外,该涂层的疏水性和nisin的释放抑制了细菌的粘附。该涂层具有80%的细胞活力,并在Ti6Al4V(根据ASTM 5B评级)上表现出良好的附着力,确保了植入物应用的安全性。这些结果表明,分层负载的nisin/ nacl壳聚糖涂层提供了一种适合植入应用的无细胞毒性和生物相容性的抗菌表面。
{"title":"Hierarchically distributed nisin/NaCl particles in chitosan-based coatings with long-term antibacterial performance","authors":"Fang-Yu Fan ,&nbsp;Jing-Chung Huang ,&nbsp;Chia-Chin Wu ,&nbsp;Shih-Fu Ou","doi":"10.1016/j.porgcoat.2026.109973","DOIUrl":"10.1016/j.porgcoat.2026.109973","url":null,"abstract":"<div><div>In this study, a two-step coating technique was employed to fabricate a chitosan-based multilayer film on Ti6Al4V in which nisin/NaCl particles was hierarchically distributed. Nanoscale nisin/NaCl particles adhered to the outer surface of the chitosan layer, while microscale particles were embedded within the coating matrix. Experimental antibacterial evaluation revealed that the coating possessed immediate bactericidal activity, achieving 96.1% inhibition against <em>Staphylococcus aureus</em> (<em>S. aureus</em>) within 24 h and maintaining 95.0% inhibition after 48 h. Furthermore, the hydrophobicity of the coating and nisin-release inhibited bacterial adhesion. The coating had cell viability &gt;80% and exhibited good adhesion on Ti6Al4V (rated according to ASTM 5B), which ensures the safety of implant applications. These results demonstrate that the hierarchical nisin/NaCl-loaded chitosan coating provides a non-cytotoxic and biocompatible antibacterial surface suitable for implant applications.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"213 ","pages":"Article 109973"},"PeriodicalIF":7.3,"publicationDate":"2026-04-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146023626","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A novel rust stabilization technology for weathering steels - Inspired by the “breathable coating” in the textile industry 一种用于耐候钢的新型防锈技术-灵感来自纺织行业的“透气涂层”
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-21 DOI: 10.1016/j.porgcoat.2026.109983
Junyi Gao , Weichen Xu , Binbin Zhang , Rongling Zhang , Yanshuai Wang , Donald Terry Greenfield , Baorong Hou
Corrosion resistance of weathering steels highly relies on the stable, uniform and compact rust layer, but it is difficult to form naturally and quickly, because the complication and variation of the environment will disturb the process. Rust stabilization technologies are necessary, while the current methods show limitations on cost-effectiveness, efficiency, easy-processability and eco-friendliness. Inspired by the idea of breathable coating in textile industry which allows water vapor to pass but blocks liquid water, a waterborne polyurethane (WPU) coating incorporated with custom-synthesized SiO2 hollow nanoparticles has been developed in this work. The nanoparticles possess meso-pores on the shell and hollow structure in the middle, able to provide channels for water vapor, oxygen and chloride. Such coating allows rust deposition beneath it and acts as a temporary shelter against the external environment at the initial stage. Different coating thicknesses (10 μm to 40 μm) with different contents of SiO2 nanoparticles (1 to 2 wt%) have been investigated on Q420 weathering steel, and the thickness of 10 μm and 2 wt% SiO2 nanoparticles have been identified as the best option. Blistering and cracking resulted from rust expansion do not matter because a protective rust layer can form before the failure. This novel technology is promising in the perspectives of efficiency, cost, eco-friendliness and monitorability.
耐候钢的耐蚀性高度依赖于稳定、均匀、致密的锈层,但它很难自然、快速地形成,因为环境的复杂性和变化会干扰这一过程。防锈技术是必要的,而目前的方法在成本效益、效率、易加工性和生态友好性方面存在局限性。受纺织工业中透气涂层的启发,该涂层允许水蒸气通过,但阻挡液态水,本研究开发了一种水性聚氨酯(WPU)涂层,该涂层结合了定制合成的SiO2空心纳米颗粒。纳米颗粒的外壳上有介孔,中间有中空结构,能够为水蒸气、氧气和氯化物提供通道。这样的涂层允许铁锈沉积在其下面,并在初始阶段作为对外部环境的临时庇护所。对Q420耐候钢进行了不同涂层厚度(10 μm ~ 40 μm)和不同SiO2纳米颗粒含量(1 ~ 2 wt%)的研究,确定了10 μm和2 wt% SiO2纳米颗粒的最佳涂层厚度。锈蚀膨胀引起的起泡和开裂并不重要,因为在失效之前可以形成一层保护性的锈蚀层。这项新技术在效率、成本、生态友好性和可监测性等方面具有广阔的前景。
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引用次数: 0
Bio-based teak extractive coating: An eco-friendly alternative to commercial light stabilizers for wood photostabilization 生物基柚木萃取涂料:用于木材光稳定的商业光稳定剂的环保替代品
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-02 DOI: 10.1016/j.porgcoat.2025.109920
Chenggong Gao , Yun Liu , Xiaohan Li , Yuntao Hong , Xinjie Cui , Junji Matsumura
Wood is susceptible to discoloration, cracking, and photochemical degradation under ultraviolet (UV) exposure. As most commercially available photostabilizers are synthetic and may present environmental risks, developing natural alternatives is crucial. The objective of this study was to assess teak (Tectona grandis) extractive as a natural photostabilizer and compare its photostabilization performance with that of a commercial hindered amine light stabilizer (HALS) on fast-growing wood. Accelerated UV exposure experiments were conducted on four groups of Chinese fir (Cunninghamia lanceolata): control (C), HALS-treated (HALS), teak extractive-treated (EtE), and a combined HALS-teak extractive treatment (HEtE). The evolution of surface color, gloss, microscopic morphology, and chemical structure during UV exposure was investigated. Additionally, the chemical composition of the extractives before and after exposure was analyzed to elucidate their photostabilization mechanism. After 384 h of UV exposure, the total color difference (ΔE) of the control group reached 35.79, whereas the HALS, EtE, and HEtE groups exhibited reductions of 22.9 %, 63.1 %, and 70.7 %, respectively. The EtE and HEtE groups showed significantly reduced surface damage and lignin photodegradation. Mechanistic analysis revealed that 2-methylanthraquinone in the extractives acted as a UV absorber, while squalene contributed to free radical-scavenging activity. After UV exposure, the relative contents of these compounds decreased by 52 % and 86 %, respectively, confirming their key roles in the photostabilization process. This study demonstrates that teak extractives, when applied as a wood coating, can effectively suppress lignin photodegradation in wood substrates. Its photostabilizing performance exceeds that of conventional HALS, highlighting its potential as an eco-friendly natural photostabilizer.
木材在紫外线(UV)照射下容易变色、开裂和光化学降解。由于大多数商业上可用的光稳定剂都是合成的,可能会带来环境风险,因此开发天然替代品至关重要。本研究的目的是评估柚木(Tectona grandis)提取物作为天然光稳定剂,并将其与商业受阻胺光稳定剂(HALS)在速生木材上的光稳定性能进行比较。以杉木(Cunninghamia lanceolata)为研究对象,分别采用对照(C)、HALS处理(HALS)、柚木提取物处理(EtE)和HALS-柚木提取物联合处理(HEtE)四组杉木进行加速紫外线照射实验。研究了紫外光照射过程中表面颜色、光泽度、微观形貌和化学结构的变化。此外,还对曝光前后提取物的化学成分进行了分析,以阐明其光稳定机理。紫外线照射384 h后,对照组的总色差(ΔE)达到35.79,而HALS、EtE和HEtE组分别减少了22.9%、63.1%和70.7%。te组和HEtE组显著降低了表面损伤和木质素的光降解。机理分析表明,提取物中的2-甲基蒽醌具有吸收紫外线的作用,而角鲨烯具有清除自由基的作用。紫外线照射后,这些化合物的相对含量分别下降了52%和86%,证实了它们在光稳定过程中的关键作用。本研究表明,柚木提取物作为木材涂层可以有效地抑制木质素在木材基质中的光降解。其光稳定性能超过了传统的HALS,突出了其作为生态友好型天然光稳定剂的潜力。
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引用次数: 0
Enhancing water-lubricated tribological performance of stainless steel with nano-MoS₂-PEG6000 modified epoxy resin coatings 纳米mos 2 -PEG6000改性环氧树脂涂层提高不锈钢水润滑摩擦学性能
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-02 DOI: 10.1016/j.porgcoat.2025.109917
Yanfei Fang , Peiyan Cheng , Xiangrong Li , Tingping Lei , Shaogan Ye
In water-lubricated conditions, surface modification techniques that enhance the formation of water-lubricating films through surface treatment play a significant role. This paper proposes a method of applying a modified epoxy resin coating on stainless steel to improve its tribological performance under water lubrication. First, nano-MoS₂-PEG6000 fillers were prepared via a hydrothermal method. They were uniformly mixed into the epoxy resin and coated onto the surfaces of stainless steel and slipper pairs. Tribological experiments were conducted using a slipper-on-disk configuration, followed by characterization. Experimental results demonstrate that the nano-MoS₂-PEG6000 modified epoxy resin coating exhibits excellent water-lubrication properties, with the friction coefficient reduced by 66.4 % and the wear rate decreased by 99.2 %. The mechanism was revealed: MoS₂ reduces the shear force between rough peak contacts, while PEG6000 possesses strong hydration capacity, forming a stable water-lubricating film on the surface, thereby reducing friction. This study provides a novel approach for the tribological design of slipper pairs in water hydraulic pumps.
在水润滑条件下,通过表面处理增强水润滑膜形成的表面改性技术发挥了重要作用。提出了在不锈钢表面涂覆改性环氧树脂涂层以改善不锈钢在水润滑条件下的摩擦学性能的方法。首先,采用水热法制备纳米mos₂-PEG6000填料。它们被均匀地混合到环氧树脂中,并涂在不锈钢和拖鞋的表面。摩擦学实验采用滑块-盘式结构进行,然后进行表征。实验结果表明,纳米mos 2 -PEG6000改性环氧树脂涂层具有优异的水润滑性能,摩擦系数降低66.4%,磨损率降低99.2%。机理揭示:MoS₂降低了粗糙峰值接触之间的剪切力,而PEG6000具有较强的水化能力,在表面形成稳定的水润滑膜,从而减少了摩擦。该研究为水压泵滑靴副的摩擦学设计提供了新的思路。
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引用次数: 0
Epoxy resin/fluorinated multi-walled carbon nanotube composite photothermal superhydrophobic coatings for anti-icing applications 环氧树脂/氟化多壁碳纳米管复合光热超疏水防冰涂料
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2025-12-31 DOI: 10.1016/j.porgcoat.2025.109912
Qin Huang , Yaofeng Chen , Chenyu Jia , Kaijun Yang , Hailong Wang , Jinpeng Zhu
The accumulation of ice and frost in cold environments severely disrupts the normal operation of equipment, making it essential to develop functional surfaces that can delay ice/frost formation and enable rapid removal. Unlike traditional superhydrophobic coatings that rely solely on passive ice delay, this study proposes a novel design integrating both passive ice-delay and active photothermal deicing functionalities. The strategy involves incorporating fluorinated multi-walled carbon nanotube (f-MWCNTs) into an epoxy (EP) matrix to form a hierarchical rough structure while exploiting their strong light absorption capability to impart photothermal responsiveness. The results indicate that after optimizing the filler-to-resin ratio, the coating achieved a water contact angle (WCA) of 156°, a water sliding angle (WSA) of 3.5°, and a light absorption rate of up to 97.49 %, demonstrating both excellent superhydrophobicity and high light absorption properties; at −10 °C, the icing delay time is extended by more than four times compared to the substrate, which is primarily attributed to the air layers within the rough structure effectively retarding heat transfer. At room temperature, the surface temperature increased by 30 °C within 300 s under 1.0 sun irradiation, while under −10 °C, the same irradiation achieved complete ice removal within 6 min, attributable to the exceptional photothermal conversion efficiency of MWCNTs. Moreover, the coating maintained its superhydrophobicity after water impact, sand impact, and tape-peeling tests, demonstrating good mechanical durability, which is primarily attributed to the robust cross-linked network formed between the f-MWCNTs and EP. Overall, the coating provides a promising strategy for anti-icing applications in power transmission, aerospace, and wind energy systems.
在寒冷的环境中,冰和霜的积累严重破坏了设备的正常运行,因此开发能够延迟冰/霜形成并能够快速清除的功能表面至关重要。与仅依赖被动冰延迟的传统超疏水涂层不同,本研究提出了一种集成被动冰延迟和主动光热除冰功能的新设计。该策略包括将氟化多壁碳纳米管(f-MWCNTs)纳入环氧树脂(EP)基质中,形成分层粗糙结构,同时利用其强光吸收能力赋予光热响应性。结果表明:优化填料树脂比后,涂层的水接触角(WCA)为156°,水滑动角(WSA)为3.5°,光吸收率高达97.49%,具有优异的超疏水性和高吸光性能;在−10°C时,与基材相比,结冰延迟时间延长了四倍以上,这主要是由于粗糙结构内的空气层有效地延缓了传热。在室温下,在1.0太阳照射下,表面温度在300 s内升高30°C,而在−10°C下,由于MWCNTs优异的光热转换效率,相同照射下,在6 min内表面温度完全除冰。此外,经过水冲击、砂冲击和胶带剥离试验后,涂层仍保持其超疏水性,表现出良好的机械耐久性,这主要归功于f-MWCNTs和EP之间形成的坚固的交联网络。总的来说,这种涂层为电力传输、航空航天和风能系统的防冰应用提供了一种很有前途的策略。
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引用次数: 0
Synergistic effect of zirconia and zinc oxide incorporation in polyether ether ketone based coating deposited via electrophoretic deposition for orthopedic implants 电泳沉积聚醚醚酮基骨科植入物涂层中氧化锆和氧化锌的协同效应
IF 7.3 2区 材料科学 Q1 CHEMISTRY, APPLIED Pub Date : 2026-04-01 Epub Date: 2026-01-05 DOI: 10.1016/j.porgcoat.2025.109909
Saad Ahmed , Muhammad Abdullah , Chaudhry Hassan Rawaiz , Khalil Ahmed , Aneela Wakeel , Khurram Yaqoob , Amber Fareed , Abdul Wadood , Akbar Niaz , Muhammad Atiq Ur Rehman
A critical issue that contributes to implant failure is poor tribocorrosion resistance of 316L SS implants in the human body. In this study, a novel composite coating of polyether ether ketone (PEEK)–zirconia (ZrO2)–zinc oxide (ZnO) with optimized concentration of ZrO2 was deposited at an electric field of 25 V/cm for 3 min by electrophoretic deposition (EPD). This optimized concentration of ZrO2 enhanced the tribocorrosion resistance of 316L SS as a result of functional improvement in the composite coating for dental and orthopedics applications. The Scanning Electron Microscopy (SEM) analysis revealed thickness of 96 μm of the composite coating with a fairly uniform morphology with the presence of agglomerates. The Fourier Trasform Infrared (FTIR) spectroscopy identified the functional groups of PEEK, ZrO2, ZnO, and the composite coating and confirmed their presence in the composite coating. Bend test and pencil scratch test confirmed the adhesion strength of and rated it as 4B. Surface profilometry determined an average surface roughness (Ra) 1.001 ± 0.035 μm with a slightly hydrophilic nature expressed by contact angle 64 ± 2° (by using distilled water). The composite coating not only demonstrated the potential antibacterial effect against gram-positive and gram-negative bacteria by showing a zone of inhibition of 23.9 ± 0.10 mm and 24 ± 0.12 mm respectively, while maintaining the cytocompatibility with (MG-63) osteoblast cells. The pin on disc test of the composite coating demonstrated a stable COF ∼ 0.0002 ± 0.00003 and specific wear rate 4.81 ± 1.3 10−6 (mm3/Nm) indicating the improved tribological performance due to the incorporation of ZrO2. Electrochemical Impedance Spectroscopy indicated the barrier properties, which was further confirmed by the Potentiodynamic Polarization technique by shifting the potential from −0.231 to −0.152 V towards the more noble direction and reducing the corresponding corrosion current density from 2.79 to 0.014 μA/cm2 by the composite coating, such findings demonstrate that the composite coating has potential for in-vivo and clinical trials for dental and orthopedic applications.
316L SS种植体在人体内耐摩擦腐蚀能力差是导致种植体失败的一个关键问题。本研究采用电泳沉积(EPD)方法,在25 V/cm的电场下,制备了聚醚醚酮(PEEK) -氧化锆(ZrO2) -氧化锌(ZnO)的复合涂层,并优化了ZrO2的浓度。这种优化的ZrO2浓度增强了316L SS的耐摩擦腐蚀性能,这是由于牙科和骨科应用的复合涂层的功能改善。扫描电镜(SEM)分析表明,复合涂层厚度为96 μm,形貌均匀,存在团聚体。傅里叶变换红外光谱(FTIR)鉴定了PEEK、ZrO2、ZnO和复合涂层的官能团,并证实了它们在复合涂层中的存在。弯曲试验和铅笔划痕试验确认其粘接强度为4B。表面粗糙度(Ra)为1.001±0.035 μm,接触角为64±2°(蒸馏水),具有轻微亲水性。复合涂层对革兰氏阳性菌和革兰氏阴性菌的抑制区分别为23.9±0.10 mm和24±0.12 mm,同时保持了与(MG-63)成骨细胞的细胞相容性。销盘试验表明,复合涂层的COF稳定在0.0002±0.00003,比磨损率为4.81±1.3 10−6 (mm3/Nm),表明ZrO2的加入改善了复合涂层的摩擦学性能。电化学阻抗谱分析表明,复合涂层具有良好的阻隔性能,并通过动电位极化技术将腐蚀电位从- 0.231至- 0.152 V向更高尚的方向移动,将腐蚀电流密度从2.79 μA/cm2降低到0.014 μA/cm2,从而进一步证实了复合涂层的阻隔性能,表明复合涂层具有在口腔和骨科的体内和临床试验中的应用潜力。
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Progress in Organic Coatings
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