Pub Date : 2024-11-11DOI: 10.1016/j.porgcoat.2024.108920
Shining Li, Guanhao Ma, Weineng Lu, Jinqing Qu
A series of Type II photoinitiators (PIs) bis(5-(4-(diethylamino)phenyl)thiophen-2-yl)methanone (EATM), bis(5-(9-ethyl-9H-carbazol-3-yl)thiophen-2-yl)methanone (ECTM) and bis(5-(4-(diphenylamino)phenyl)thiophen-2-yl)methanone (PATM) based on di-2-thienyl ketone were synthesized for the visible light photoploymerization. The maximum absorption wavelengths of EATM, ECTM and PATM in DMSO were 437 nm, 455 nm and 477 nm, respectively. The fast photopolymerization of polyethylene glycol diacrylate (PEGDA) could be initiated in a three-component system consisting of photoinitiator, diphenyliodonium hexafluorophosphate (Iod) and triethanolamine (TEOA) under visible light. The conversion rate of CC bond under different light sources (405 nm, 440 nm and 480 nm) were measured by real-time Fourier transformed infrared spectroscopy (RT-FTIR). The CC bond conversion rate of PATM reached >93 % within 5 s, and the final conversion was up to 98 %, and the polymerization was completed in 10 s. The mechanism of light initiation was analyzed by density functional theory (DFT), steady-state photolysis and electron spin resonance spin trapping (ESR) experiments. Photobleaching, deep photocuring, migration ratio and cytotoxicity were evaluated. Three PIs were used to realize rapid 3D printing in an LCD 3D printer (405 nm). The printing rate was as high as 90 mm h−1 with exposure time 2 s/layer. This study provides ideas for the development of PIs for fast photopolymerization and 3D printing under visible light.
合成了一系列基于二-2-噻吩基酮的双(5-(4-(二乙基氨基)苯基)噻吩-2-基)甲酮(EATM)、双(5-(9-乙基-9H-咔唑-3-基)噻吩-2-基)甲酮(ECTM)和双(5-(4-(二苯基氨基)苯基)噻吩-2-基)甲酮(PATM),用于可见光光聚合。EATM、ECTM 和 PATM 在二甲基亚砜中的最大吸收波长分别为 437 nm、455 nm 和 477 nm。在可见光下,聚乙二醇二丙烯酸酯(PEGDA)可在由光引发剂、二苯碘六氟磷酸盐(Iod)和三乙醇胺(TEOA)组成的三组分体系中快速光聚合。通过实时傅立叶变换红外光谱(RT-FTIR)测量了不同光源(405 nm、440 nm 和 480 nm)下 CC 键的转化率。通过密度泛函理论(DFT)、稳态光解和电子自旋共振自旋捕获(ESR)实验分析了光引发的机理。评估了光漂白、深度光固化、迁移率和细胞毒性。使用三种光致抗蚀剂在液晶三维打印机(405 nm)上实现了快速三维打印。打印速率高达 90 mm h-1,曝光时间为 2 s/层。这项研究为开发用于可见光下快速光聚合和三维打印的 PI 提供了思路。
{"title":"Novel di-2-thienyl ketone derivatives photoinitiators enable fast visible light polymerization and 3D printing","authors":"Shining Li, Guanhao Ma, Weineng Lu, Jinqing Qu","doi":"10.1016/j.porgcoat.2024.108920","DOIUrl":"10.1016/j.porgcoat.2024.108920","url":null,"abstract":"<div><div>A series of Type II photoinitiators (PIs) bis(5-(4-(diethylamino)phenyl)thiophen-2-yl)methanone (EATM), bis(5-(9-ethyl-9H-carbazol-3-yl)thiophen-2-yl)methanone (ECTM) and bis(5-(4-(diphenylamino)phenyl)thiophen-2-yl)methanone (PATM) based on di-2-thienyl ketone were synthesized for the visible light photoploymerization. The maximum absorption wavelengths of EATM, ECTM and PATM in DMSO were 437 nm, 455 nm and 477 nm, respectively. The fast photopolymerization of polyethylene glycol diacrylate (PEGDA) could be initiated in a three-component system consisting of photoinitiator, diphenyliodonium hexafluorophosphate (Iod) and triethanolamine (TEOA) under visible light. The conversion rate of C<img>C bond under different light sources (405 nm, 440 nm and 480 nm) were measured by real-time Fourier transformed infrared spectroscopy (RT-FTIR). The C<img>C bond conversion rate of PATM reached >93 % within 5 s, and the final conversion was up to 98 %, and the polymerization was completed in 10 s. The mechanism of light initiation was analyzed by density functional theory (DFT), steady-state photolysis and electron spin resonance spin trapping (ESR) experiments. Photobleaching, deep photocuring, migration ratio and cytotoxicity were evaluated. Three PIs were used to realize rapid 3D printing in an LCD 3D printer (405 nm). The printing rate was as high as 90 mm h<sup>−1</sup> with exposure time 2 s/layer. This study provides ideas for the development of PIs for fast photopolymerization and 3D printing under visible light.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108920"},"PeriodicalIF":6.5,"publicationDate":"2024-11-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142657071","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-09DOI: 10.1016/j.porgcoat.2024.108911
Rashmi Sehrawat , Priya Vashishth , Vishwas Chaudhri , Rashmi Pundeer , Harish Kumar , Eno E. Ebenso , Bindu Mangla
The corrosion inhibition characteristics of chalcone 4-hydroxy-6-methyl-3-(3-phenylacryloyl)-2H-pyran-2-one derivatives with different functional groups (H, Cl, -CH3, -NO2, -OCH3) studied employing density functional theory (DFT). The study identified the CH-OCH3 derivative as the most effective inhibitor among the compounds analysed. This derivative was synthesized and characterized through IR, 1H NMR and 13C NMR spectroscopy. The CH-OCH3 inhibitor then studied for its mild steel corrosion inhibition capability using Electrochemical and surface analysis in 1 M HCl. CH-OCH3 inhibitory efficacy rises in proportionately with their concentration, according to electrochemical results and reaches 85.4 % at 10−3 M. Potentiodynamic polarization revealed that it operates as mixed-kind of inhibiting nature. CH-OCH3 adheres to the Langmuir isotherm when they bind over the mild steel surface. The deposition of the inhibitors on metal surface is additionally verified by surface study utilizing AFM. Additionally, the influence of KI addition over CH-OCH3 inhibition property has been studied.
利用密度泛函理论(DFT)研究了具有不同官能团(H、Cl、-CH3、-NO2、-OCH3)的 4-羟基-6-甲基-3-(3-苯基丙烯酰基)-2H-吡喃-2-酮衍生物的缓蚀特性。研究发现 CH-OCH3 衍生物是所分析化合物中最有效的抑制剂。研究人员合成了这种衍生物,并通过红外光谱、1H NMR 光谱和 13C NMR 光谱对其进行了表征。然后在 1 M HCl 溶液中使用电化学和表面分析方法研究了 CH-OCH3 抑制剂对低碳钢的腐蚀抑制能力。电化学结果表明,CH-OCH3 的抑制效果随其浓度的增加而成正比上升,在 10-3 M 时达到 85.4%。当 CH-OCH3 与低碳钢表面结合时,会形成 Langmuir 等温线。此外,利用原子力显微镜进行的表面研究也验证了抑制剂在金属表面的沉积情况。此外,还研究了 KI 添加量对 CH-OCH3 抑制性能的影响。
{"title":"Synergistic corrosion inhibition of mild steel by chalcone derivatives and KI in acidic media via computational and experimental methods","authors":"Rashmi Sehrawat , Priya Vashishth , Vishwas Chaudhri , Rashmi Pundeer , Harish Kumar , Eno E. Ebenso , Bindu Mangla","doi":"10.1016/j.porgcoat.2024.108911","DOIUrl":"10.1016/j.porgcoat.2024.108911","url":null,"abstract":"<div><div>The corrosion inhibition characteristics of chalcone 4-hydroxy-6-methyl-3-(3-phenylacryloyl)-2H-pyran-2-one derivatives with different functional groups (<img>H, <img>Cl, -CH<sub>3</sub>, -NO<sub>2</sub>, -OCH<sub>3</sub>) studied employing density functional theory (DFT). The study identified the CH-OCH3 derivative as the most effective inhibitor among the compounds analysed. This derivative was synthesized and characterized through IR, <sup>1</sup>H NMR and <sup>13</sup>C NMR spectroscopy. The CH-OCH<sub>3</sub> inhibitor then studied for its mild steel corrosion inhibition capability using Electrochemical and surface analysis in 1 M HCl. CH-OCH<sub>3</sub> inhibitory efficacy rises in proportionately with their concentration, according to electrochemical results and reaches 85.4 % at 10<sup>−3</sup> M. Potentiodynamic polarization revealed that it operates as mixed-kind of inhibiting nature. CH-OCH<sub>3</sub> adheres to the Langmuir isotherm when they bind over the mild steel surface. The deposition of the inhibitors on metal surface is additionally verified by surface study utilizing AFM. Additionally, the influence of KI addition over CH-OCH<sub>3</sub> inhibition property has been studied.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108911"},"PeriodicalIF":6.5,"publicationDate":"2024-11-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142657086","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-08DOI: 10.1016/j.porgcoat.2024.108918
Wei Zhang, Shuxue Zhou
MXene has recently attracted a lot of attention due to its unique properties including its antibacterial property. Nevertheless, the antibacterial performance of MXene depends on its distribution at the surface of coatings. In this study, Ti3C2 nanosheets were modified by hexyltrimethoxysilane and further used as Pickering emulsifier to emulsify vinyl (or hydrogen) dimethicone at different proportions. Afterwards, the as-obtained vinyl dimethicone Pickering emulsion, hydrogen dimethicone Pickering emulsion, and Karstedt catalyst emulsion were simply mixed to get waterborne cross-linkable PDMS/Ti3C2 nanocomposite coatings (HTCP) Compared with solvent-based counterpart (HTCS), HTC-P coating has more Ti3C2 distributed at the surface, which favors their resistance to protein adhesion and algal colonization. The anti-algae property to Chlorella of HTC-P coating is nearly 10 times and 4 times higher than that of PDMS coating and HTC-S coating, respectively. The antibacterial performance of HTC-P coating is also quite excellent, of which the antibacterial performance of HTC-P coating containing 4 wt% modified Ti3C2 nanosheets reaches 99 % of antibacterial rate against Escherichia coli and 100 % against Shewanella loihica Meanwhile, the HTC-P coating possesses strong mechanical properties and fouling releasing performance. The mechanism for the distribution of Ti3C2 nanosheets at the surface of HTC-P coating was also discussed.
{"title":"Enhanced antifouling performance of PDMS/Ti3C2 nanocomposite coatings via Pickering emulsion approach","authors":"Wei Zhang, Shuxue Zhou","doi":"10.1016/j.porgcoat.2024.108918","DOIUrl":"10.1016/j.porgcoat.2024.108918","url":null,"abstract":"<div><div>MXene has recently attracted a lot of attention due to its unique properties including its antibacterial property. Nevertheless, the antibacterial performance of MXene depends on its distribution at the surface of coatings. In this study, Ti<sub>3</sub>C<sub>2</sub> nanosheets were modified by hexyltrimethoxysilane and further used as Pickering emulsifier to emulsify vinyl (or hydrogen) dimethicone at different proportions. Afterwards, the as-obtained vinyl dimethicone Pickering emulsion, hydrogen dimethicone Pickering emulsion, and Karstedt catalyst emulsion were simply mixed to get waterborne cross-linkable PDMS/Ti<sub>3</sub>C<sub>2</sub> nanocomposite coatings (HTC<img>P) Compared with solvent-based counterpart (HTC<img>S), HTC-P coating has more Ti<sub>3</sub>C<sub>2</sub> distributed at the surface, which favors their resistance to protein adhesion and algal colonization. The anti-algae property to <em>Chlorella</em> of HTC-P coating is nearly 10 times and 4 times higher than that of PDMS coating and HTC-S coating, respectively. The antibacterial performance of HTC-P coating is also quite excellent, of which the antibacterial performance of HTC-P coating containing 4 wt% modified Ti<sub>3</sub>C<sub>2</sub> nanosheets reaches 99 % of antibacterial rate against <em>Escherichia coli</em> and 100 % against <em>Shewanella loihica</em> Meanwhile, the HTC-P coating possesses strong mechanical properties and fouling releasing performance. The mechanism for the distribution of Ti<sub>3</sub>C<sub>2</sub> nanosheets at the surface of HTC-P coating was also discussed.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108918"},"PeriodicalIF":6.5,"publicationDate":"2024-11-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142657077","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-07DOI: 10.1016/j.porgcoat.2024.108908
Abdul Ghaffar , Rahat Iqbal , Muhammad Tayyab Niaz , Khalid Shafiq , Sonia Zulfiqar , Eric W. Cochran , Syed Muhammad Ismail Hussain Naqvi
Developing environmentally benign barrier coatings may provide a sustainable alternative to the packaging sector and facilitate minimizing the consumption of single-use plastics in packaging. The synthesis of seven different water-based (W/B) emulsions was achieved via seeded emulsion polymerization using 2-Ethylhexylacrylate (2-EHA), methyl methacrylate (MMA), and a varying amount of vinyl ester of Versatic™ acid 10 (VeoVa-10) to impart the hydrophobic properties. Potassium persulfate (K2S2O8) was used as an initiator. Antifoaming agent and biocide were also added to improve the application and shelf-life of these coatings. The coatings were evaluated by conducting various analytical tests, including pH measurement, viscosity assessment, determination of solid content, measurement of drying time, evaluation of gloss, water absorption testing using Cobb's Test, and assessment of oil and grease resistance via the Kit Test. The coatings were also analyzed using advanced characterization techniques, including Differential Scanning Calorimetry (DSC), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), Zetasizer Nano ZS, and contact angle analysis. The results indicated that as the amount of VeoVa-10 increases in barrier coatings, the coated paperboard demonstrated improved moisture and oil/grease resistance compared to the control paperboard (uncoated). Furthermore, the coatings were also applied on paperboard trays and stored at 0 °C and 90 °C to confirm their practical usefulness, a careful examination after an hour showed no leakage/seepage of hot and cold water through the coated trays, unlike the uncoated ones. Barrier coatings offer sustainable and eco-friendly options that could positively impact the packaging industry, helping reduce environmental footprints while enhancing packaging performance.
{"title":"Sustainable barrier coatings for paperboard packaging: Effect of VeoVa-10 on 2-EHA and MMA containing water-based emulsions","authors":"Abdul Ghaffar , Rahat Iqbal , Muhammad Tayyab Niaz , Khalid Shafiq , Sonia Zulfiqar , Eric W. Cochran , Syed Muhammad Ismail Hussain Naqvi","doi":"10.1016/j.porgcoat.2024.108908","DOIUrl":"10.1016/j.porgcoat.2024.108908","url":null,"abstract":"<div><div>Developing environmentally benign barrier coatings may provide a sustainable alternative to the packaging sector and facilitate minimizing the consumption of single-use plastics in packaging. The synthesis of seven different water-based (W/B) emulsions was achieved via seeded emulsion polymerization using 2-Ethylhexylacrylate (2-EHA), methyl methacrylate (MMA), and a varying amount of vinyl ester of Versatic™ acid 10 (VeoVa-10) to impart the hydrophobic properties. Potassium persulfate (K<sub>2</sub>S<sub>2</sub>O<sub>8</sub>) was used as an initiator. Antifoaming agent and biocide were also added to improve the application and shelf-life of these coatings. The coatings were evaluated by conducting various analytical tests, including pH measurement, viscosity assessment, determination of solid content, measurement of drying time, evaluation of gloss, water absorption testing using Cobb's Test, and assessment of oil and grease resistance via the Kit Test. The coatings were also analyzed using advanced characterization techniques, including Differential Scanning Calorimetry (DSC), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscopy (SEM), Zetasizer Nano ZS, and contact angle analysis. The results indicated that as the amount of VeoVa-10 increases in barrier coatings, the coated paperboard demonstrated improved moisture and oil/grease resistance compared to the control paperboard (uncoated). Furthermore, the coatings were also applied on paperboard trays and stored at 0 °C and 90 °C to confirm their practical usefulness, a careful examination after an hour showed no leakage/seepage of hot and cold water through the coated trays, unlike the uncoated ones. Barrier coatings offer sustainable and eco-friendly options that could positively impact the packaging industry, helping reduce environmental footprints while enhancing packaging performance.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108908"},"PeriodicalIF":6.5,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142657078","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-07DOI: 10.1016/j.porgcoat.2024.108913
Guoyu Ren , Wenjie Zheng , Zeting Qiao , Yun Tuo , Xiaodong Chen , Qiang Zhao , Yajun Bi , Fangyan Du , Xianghu Gao , Shiying Li
The special wettability coating with self-cleaning and anti-corrosion performance can effectively solve the corrosion and coking problems of heat exchange tube, which has attracted much attention. In this work, hydroxylated boron nitride (OH-BNNS) was prepared from hexagonal boron nitride (H-BN) by liquid-phase exfoliation to improve the thermal conductivity. Different sizes of OH-BNNS, modified aluminum nitride (M-AlN) and polytetrafluoroethylene (PTFE) were added into the epoxy resin (EP) to obtain coating suspension, which was sprayed to successfully prepare M-AlN@OH-BNNS/EP superhydrophobic coatings with the thermal conductivity and anti-corrosion. The superhydrophobic coatings had thermal conductivity of 1.454 ± 0.001 W/(m·K), water contact angle (WCAs) of 160.7 ± 1.4° and water sliding angle (WSAs) of 3.3 ± 0.7°. Moreover, it had good adhesion (1 grade), excellent wear resistance (1000 cycles of sandpaper abrasion), self-cleaning and anti-fouling properties. More importantly, the electrochemical results indicated that the impedance modulus of the superhydrophobic coatings was 9.36 × 1010 Ω·cm2 after soaking 3.5 wt% NaCl for 30 d, showing outstanding corrosion resistance. This study presented the application of superhydrophobic coatings in anti-corrosion and heat conduction.
{"title":"Thermally conductive superhydrophobic composite coatings with anti-corrosion property","authors":"Guoyu Ren , Wenjie Zheng , Zeting Qiao , Yun Tuo , Xiaodong Chen , Qiang Zhao , Yajun Bi , Fangyan Du , Xianghu Gao , Shiying Li","doi":"10.1016/j.porgcoat.2024.108913","DOIUrl":"10.1016/j.porgcoat.2024.108913","url":null,"abstract":"<div><div>The special wettability coating with self-cleaning and anti-corrosion performance can effectively solve the corrosion and coking problems of heat exchange tube, which has attracted much attention. In this work, hydroxylated boron nitride (OH-BNNS) was prepared from hexagonal boron nitride (H-BN) by liquid-phase exfoliation to improve the thermal conductivity. Different sizes of OH-BNNS, modified aluminum nitride (M-AlN) and polytetrafluoroethylene (PTFE) were added into the epoxy resin (EP) to obtain coating suspension, which was sprayed to successfully prepare M-AlN@OH-BNNS/EP superhydrophobic coatings with the thermal conductivity and anti-corrosion. The superhydrophobic coatings had thermal conductivity of 1.454 ± 0.001 W/(m·K), water contact angle (WCAs) of 160.7 ± 1.4° and water sliding angle (WSAs) of 3.3 ± 0.7°. Moreover, it had good adhesion (1 grade), excellent wear resistance (1000 cycles of sandpaper abrasion), self-cleaning and anti-fouling properties. More importantly, the electrochemical results indicated that the impedance modulus of the superhydrophobic coatings was 9.36 × 10<sup>10</sup> Ω·cm<sup>2</sup> after soaking 3.5 wt% NaCl for 30 d, showing outstanding corrosion resistance. This study presented the application of superhydrophobic coatings in anti-corrosion and heat conduction.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108913"},"PeriodicalIF":6.5,"publicationDate":"2024-11-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142657076","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-06DOI: 10.1016/j.porgcoat.2024.108905
Ke Dai , Haojie Xie , Qianyang Wei , Yanyan Pan , Hao Yang , Hailin Lu
With the development of electronic information and communication technology, electromagnetic waves are everywhere in our lives, so there is an urgent need to develop efficient electromagnetic shielding (EMI) materials to reduce electromagnetic wave pollution. Medical devices, 5G communications, aerospace and other fields require materials that are tough and durable, flexible and thin, have excellent mechanical properties and high-efficiency electromagnetic shielding properties to meet practical needs. In this study, polyurethane (Pur), a lightweight, wear-resistant and stable polymer material, was combined with nickel paint and applied to the surface of 3 k carbon fiber cloth using a tension-pressing machine under high pressure to form a single-sided electromagnetic shielding composite material. Experimental verification shows that the composite sample C5P5CP made by adding 50 wt% polyurethane (Pur) and 50 wt% nickel paint has stable and efficient electromagnetic shielding performance in the entire X-band (8–12 GHz), with an average electromagnetic shielding value of 60 dB. It can exhibit excellent friction performance under variable load friction of 1, 3, 5, 7 and 9 N, and shows the best corrosion resistance in electrochemical experiments. Electromagnetic wave absorption is the main way composite materials shield against electromagnetic waves. This reduces the harm from secondary reflections. The material has a simple manufacturing process and excellent mechanical properties, including lightness, flexibility, and wear resistance. Its efficient electromagnetic shielding performance offers new ideas for designing shielding materials in various fields, and it is expected to have practical applications.
随着电子信息和通信技术的发展,电磁波在我们的生活中无处不在,因此迫切需要开发高效的电磁屏蔽(EMI)材料来减少电磁波污染。医疗器械、5G 通信、航空航天等领域都需要坚韧耐用、柔韧轻薄、具有优异机械性能和高效电磁屏蔽性能的材料来满足实际需求。本研究将轻质、耐磨、稳定的高分子材料聚氨酯(Pur)与镍漆结合,在高压下利用张力压制机将聚氨酯涂覆在 3 k 碳纤维布表面,形成单面电磁屏蔽复合材料。实验验证表明,添加 50 wt%聚氨酯(Pur)和 50 wt%镍漆制成的复合材料样品 C5P5CP 在整个 X 波段(8-12 GHz)具有稳定高效的电磁屏蔽性能,平均电磁屏蔽值为 60 dB。在 1、3、5、7 和 9 N 的可变载荷摩擦下,它都能表现出优异的摩擦性能,并在电化学实验中表现出最佳的耐腐蚀性能。电磁波吸收是复合材料屏蔽电磁波的主要方式。这可以减少二次反射带来的危害。这种材料的制造工艺简单,具有优异的机械性能,包括轻质、柔韧和耐磨。其高效的电磁屏蔽性能为各领域屏蔽材料的设计提供了新思路,有望得到实际应用。
{"title":"Polyurethane nickel lacquer coated carbon fiber cloth with excellent mechanical properties and high electromagnetic shielding performance","authors":"Ke Dai , Haojie Xie , Qianyang Wei , Yanyan Pan , Hao Yang , Hailin Lu","doi":"10.1016/j.porgcoat.2024.108905","DOIUrl":"10.1016/j.porgcoat.2024.108905","url":null,"abstract":"<div><div>With the development of electronic information and communication technology, electromagnetic waves are everywhere in our lives, so there is an urgent need to develop efficient electromagnetic shielding (EMI) materials to reduce electromagnetic wave pollution. Medical devices, 5G communications, aerospace and other fields require materials that are tough and durable, flexible and thin, have excellent mechanical properties and high-efficiency electromagnetic shielding properties to meet practical needs. In this study, polyurethane (Pur), a lightweight, wear-resistant and stable polymer material, was combined with nickel paint and applied to the surface of 3 k carbon fiber cloth using a tension-pressing machine under high pressure to form a single-sided electromagnetic shielding composite material. Experimental verification shows that the composite sample C5P5CP made by adding 50 wt% polyurethane (Pur) and 50 wt% nickel paint has stable and efficient electromagnetic shielding performance in the entire X-band (8–12 GHz), with an average electromagnetic shielding value of 60 dB. It can exhibit excellent friction performance under variable load friction of 1, 3, 5, 7 and 9 N, and shows the best corrosion resistance in electrochemical experiments. Electromagnetic wave absorption is the main way composite materials shield against electromagnetic waves. This reduces the harm from secondary reflections. The material has a simple manufacturing process and excellent mechanical properties, including lightness, flexibility, and wear resistance. Its efficient electromagnetic shielding performance offers new ideas for designing shielding materials in various fields, and it is expected to have practical applications.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108905"},"PeriodicalIF":6.5,"publicationDate":"2024-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142593842","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-04DOI: 10.1016/j.porgcoat.2024.108885
Yaxin Zheng , Fei Sun , Pengjin Zeng , Yi Su
The separation of oil/water mixture or emulsion is an important field, which is of significance to solve the problem of oily wastewater. Many oil/water separation methods and techniques have been widely studied. Due to its convenience of operation and efficiency, membrane separation has been known as the most promising method for the effective treatment of wastewater. Among various materials for the membrane preparation, the research of polymer-based membrane has become the focus of the research. In this review, the research progress of membranes on liquid filtration was systematically reviewed from the principle of wetting and filtration mechanism, to selective wettability membranes, including conventional wetting membranes (superhydrophobic membranes and hydrophilic-underwater oleophobic membranes), special wetting membranes (stimulus response membranes and asymmetric wetting Janus membranes) and other multi-functional composite membranes. Finally, the main challenges that need to be addressed and future research directions of filtration membranes are briefly discussed, which can provide new ideas for the structural design of liquid filtration materials for light industrial manufacturing, wastewater treatment, etc., as well as a better understanding of the limitations of this promising research area.
{"title":"Recent development of special wettability filtration membrane for selective oil/water separation applications: A review","authors":"Yaxin Zheng , Fei Sun , Pengjin Zeng , Yi Su","doi":"10.1016/j.porgcoat.2024.108885","DOIUrl":"10.1016/j.porgcoat.2024.108885","url":null,"abstract":"<div><div>The separation of oil/water mixture or emulsion is an important field, which is of significance to solve the problem of oily wastewater. Many oil/water separation methods and techniques have been widely studied. Due to its convenience of operation and efficiency, membrane separation has been known as the most promising method for the effective treatment of wastewater. Among various materials for the membrane preparation, the research of polymer-based membrane has become the focus of the research. In this review, the research progress of membranes on liquid filtration was systematically reviewed from the principle of wetting and filtration mechanism, to selective wettability membranes, including conventional wetting membranes (superhydrophobic membranes and hydrophilic-underwater oleophobic membranes), special wetting membranes (stimulus response membranes and asymmetric wetting Janus membranes) and other multi-functional composite membranes. Finally, the main challenges that need to be addressed and future research directions of filtration membranes are briefly discussed, which can provide new ideas for the structural design of liquid filtration materials for light industrial manufacturing, wastewater treatment, etc., as well as a better understanding of the limitations of this promising research area.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108885"},"PeriodicalIF":6.5,"publicationDate":"2024-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142579080","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-04DOI: 10.1016/j.porgcoat.2024.108904
Jin-Hee Noh , Jineun Lee , Giseop Kwak
A carboxyl-containing polyimide (PI) was synthesized with a flexible main chain. Then, a polymer reaction was conducted to introduce a chalcone side chain. The polymer reaction occurred stoichiometrically, and a high yield of the resulting photocrosslinkable polyimide (PI-Ch) polymer was obtained (91 %) along with a high molecular weight of 9.4 × 104 g/mol. The PI-Ch had a density of 1.15 g/cm3, a fractional free volume of 0.20, and a solubility parameter of 18.8 MPa1/2. Due to its low polarity, the PI-Ch was very soluble in a moderately polar, low-boiling-point solvent of THF. Moreover, the temperature required to promote 5 % weight loss was quite high at 383 °C, while the glass transition temperature was relatively low at 146 °C. The THF solution was considered to be optimal for the dip-coating method and was applied to PE separator coating. The ATR-mode FTIR analysis of the separator coated with a 1 wt% PI-Ch solution showed that the PI-Ch was coated extensively on the surface of the PE separator. Further, the photodimerization reaction of the chalcone side chain via UV irradiation was successful. The PE separator had a thermal shrinkage of 46 % before coating, which decreased to 29 % after coating and UV treatment. When coated with a 3 wt% PI-Ch solution, some of the pores in the separator were blocked, while the air permeability and average pore size also decreased. All the pores appeared blocked after coating with the 5 wt% PI-Ch solution.
{"title":"Synthesis of a photocrosslinkable polyimide with a chalcone side chain and its properties as a coating material for a secondary battery separator","authors":"Jin-Hee Noh , Jineun Lee , Giseop Kwak","doi":"10.1016/j.porgcoat.2024.108904","DOIUrl":"10.1016/j.porgcoat.2024.108904","url":null,"abstract":"<div><div>A carboxyl-containing polyimide (PI) was synthesized with a flexible main chain. Then, a polymer reaction was conducted to introduce a chalcone side chain. The polymer reaction occurred stoichiometrically, and a high yield of the resulting photocrosslinkable polyimide (PI-Ch) polymer was obtained (91 %) along with a high molecular weight of 9.4 × 10<sup>4</sup> g/mol. The PI-Ch had a density of 1.15 g/cm<sup>3</sup>, a fractional free volume of 0.20, and a solubility parameter of 18.8 MPa<sup>1/2</sup>. Due to its low polarity, the PI-Ch was very soluble in a moderately polar, low-boiling-point solvent of THF. Moreover, the temperature required to promote 5 % weight loss was quite high at 383 °C, while the glass transition temperature was relatively low at 146 °C. The THF solution was considered to be optimal for the dip-coating method and was applied to PE separator coating. The ATR-mode FTIR analysis of the separator coated with a 1 wt% PI-Ch solution showed that the PI-Ch was coated extensively on the surface of the PE separator. Further, the photodimerization reaction of the chalcone side chain via UV irradiation was successful. The PE separator had a thermal shrinkage of 46 % before coating, which decreased to 29 % after coating and UV treatment. When coated with a 3 wt% PI-Ch solution, some of the pores in the separator were blocked, while the air permeability and average pore size also decreased. All the pores appeared blocked after coating with the 5 wt% PI-Ch solution.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108904"},"PeriodicalIF":6.5,"publicationDate":"2024-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142579076","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-04DOI: 10.1016/j.porgcoat.2024.108909
Woosuk Chung , Byunghwan Lee , Younghun Kim
This study presents the development of micropatterned polydimethylsiloxane (PDMS) films with hollow CuS NPs (p-CuS@PDMS) designed for both anti-adhesive and photothermal sterilization applications. Hollow CuS nanoparticles (NPs) synthesized via the Kirkendall effect were incorporated into PDMS films to enhance the photothermal conversion. Micropatterning, achieved through a yogurt lid templating method, increased surface roughness and hydrophobicity and significantly reduced bacterial adhesion. The improved anti-adhesive properties were demonstrated by water contact angle measurements, which showed an increase of 24° from 103° to 127° for the micropatterned p-CuS@PDMS films. Under near-infrared (NIR) irradiation, the p-CuS@PDMS films achieved a temperature increase of 91 °C with a photothermal conversion efficiency of 73 %, which is much higher than the 61 °C achieved by plain PDMS. The presence of CuS NPs in the PDMS matrix improved the bacterial inactivation rates, with p-CuS@PDMS achieving a 99 % bacterial kill rate after 90 s of irradiation. Although the anti-adhesive properties were influenced more by micropatterning, the combination of CuS and micropatterning provided a synergistic effect. These results demonstrate the potential of p-CuS@PDMS films for applications in healthcare and packaging, where effective sterilization and bacterial resistance are critical.
{"title":"Micropatterned CuS@PDMS films with anti-adhesive property for photothermal sterilization","authors":"Woosuk Chung , Byunghwan Lee , Younghun Kim","doi":"10.1016/j.porgcoat.2024.108909","DOIUrl":"10.1016/j.porgcoat.2024.108909","url":null,"abstract":"<div><div>This study presents the development of micropatterned polydimethylsiloxane (PDMS) films with hollow CuS NPs (p-CuS@PDMS) designed for both anti-adhesive and photothermal sterilization applications. Hollow CuS nanoparticles (NPs) synthesized via the Kirkendall effect were incorporated into PDMS films to enhance the photothermal conversion. Micropatterning, achieved through a yogurt lid templating method, increased surface roughness and hydrophobicity and significantly reduced bacterial adhesion. The improved anti-adhesive properties were demonstrated by water contact angle measurements, which showed an increase of 24° from 103° to 127° for the micropatterned p-CuS@PDMS films. Under near-infrared (NIR) irradiation, the p-CuS@PDMS films achieved a temperature increase of 91 °C with a photothermal conversion efficiency of 73 %, which is much higher than the 61 °C achieved by plain PDMS. The presence of CuS NPs in the PDMS matrix improved the bacterial inactivation rates, with p-CuS@PDMS achieving a 99 % bacterial kill rate after 90 s of irradiation. Although the anti-adhesive properties were influenced more by micropatterning, the combination of CuS and micropatterning provided a synergistic effect. These results demonstrate the potential of p-CuS@PDMS films for applications in healthcare and packaging, where effective sterilization and bacterial resistance are critical.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108909"},"PeriodicalIF":6.5,"publicationDate":"2024-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142579078","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-11-04DOI: 10.1016/j.porgcoat.2024.108900
Mengxiang Liu , Mingke Xu , Jiaqi Zhou , Guodong Zhang , Jianan Ding , Pingxin Liu , Junwei Yu , Chengrui Di , Kun Qiao
To enhance the interfacial bonding of carbon fiber/nylon 6 thermoplastic composites, this study successfully grafted isophorone diisocyanate onto the surface of graphene oxide by leveraging the reactivity of isocyanate and hydroxyl groups. This modified graphene oxide was then grafted onto the waterborne polyurethane molecular chain via in-situ polymerization, resulting in a graphene oxide-modified waterborne polyurethane sizing agent. The study investigated the effect of graphene oxide content on the thermal properties and water resistance of the waterborne polyurethane materials, as well as the effect of graphene oxide content on the interlayer shear properties of carbon fiber nylon 6 composites prepared by graphene oxide modified waterborne polyurethane as sizing agent was also studied. Results showed that the thermal stability and water resistance of the waterborne polyurethane material were progressively enhanced with increasing graphene oxide content. Furthermore, at a graphene oxide content of 0.7 %, the interlaminar shear strength of carbon fiber/nylon 6 composites reached 65.0 MPa, which is 92.8 % higher than that of composites using commercial epoxy resin sizing agents. The enhancement mechanism of interlaminar shear strength was further analyzed, providing important theoretical guidance and a feasible strategy for developing high-performance sizing agents.
{"title":"Interlaminar shear properties of carbon fiber/nylon 6 composites reinforced with GO-modified waterborne polyurethane sizing agent prepared by in situ polymerization","authors":"Mengxiang Liu , Mingke Xu , Jiaqi Zhou , Guodong Zhang , Jianan Ding , Pingxin Liu , Junwei Yu , Chengrui Di , Kun Qiao","doi":"10.1016/j.porgcoat.2024.108900","DOIUrl":"10.1016/j.porgcoat.2024.108900","url":null,"abstract":"<div><div>To enhance the interfacial bonding of carbon fiber/nylon 6 thermoplastic composites, this study successfully grafted isophorone diisocyanate onto the surface of graphene oxide by leveraging the reactivity of isocyanate and hydroxyl groups. This modified graphene oxide was then grafted onto the waterborne polyurethane molecular chain via in-situ polymerization, resulting in a graphene oxide-modified waterborne polyurethane sizing agent. The study investigated the effect of graphene oxide content on the thermal properties and water resistance of the waterborne polyurethane materials, as well as the effect of graphene oxide content on the interlayer shear properties of carbon fiber nylon 6 composites prepared by graphene oxide modified waterborne polyurethane as sizing agent was also studied. Results showed that the thermal stability and water resistance of the waterborne polyurethane material were progressively enhanced with increasing graphene oxide content. Furthermore, at a graphene oxide content of 0.7 %, the interlaminar shear strength of carbon fiber/nylon 6 composites reached 65.0 MPa, which is 92.8 % higher than that of composites using commercial epoxy resin sizing agents. The enhancement mechanism of interlaminar shear strength was further analyzed, providing important theoretical guidance and a feasible strategy for developing high-performance sizing agents.</div></div>","PeriodicalId":20834,"journal":{"name":"Progress in Organic Coatings","volume":"198 ","pages":"Article 108900"},"PeriodicalIF":6.5,"publicationDate":"2024-11-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142579077","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}