Progress in Organic Coatings最新文献

The double-walled microcapsules triggered under the crack/Cl⁻ condition were prepared by using isocyanate and 1,6-diaminohexane respectively as the internal and external core material, and polyurea as the wall material. During the synthesis process, lead sulfate was added to the wall material to trap chloride ions. The morphology and dispersion of the microcapsules embedded in the epoxy composite were characterized, using the scanning electron microscope (SEM) and super depth of field microscope. Self-healing coatings containing 0.0 wt%, 3.0 wt%, 5.0 wt%, and 8.0 wt% of composite double-walled microcapsules were subjected to tensile tests. The digital speckle correlation method (DSCM) and pull-out test were applied to analyze the mechanical properties and crack-triggering principle of the coating. The toughening effect and self-healing behavior of the epoxy resin with varying dosages of microcapsules were studied. The self-healing efficiency and mechanism of the composite coating were obtained during the process of stretching, crack expansion, and micro-capsule triggering.

Glass is a transparent and geometrically ordered element in architecture. Glass bonding can be classified into adhesive, layered, and mechanical categories. One of the best bonding materials for glass applications is adhesive. The preparation and investigation of Ultraviolet (UV)-curable composites for glass-to-glass bonding is the goal of this research. The investigation focused on the effect of raw material type and weight percentage on mechanical properties. Epoxy acrylate resin was employed as an oligomer in this study. Trimethylolpropane triacrylate (TMPTA), tripropyleneglycol triacrylate (TPGDA), and pentaerythritol tetraacrylate (PETA) were used as monomers. As photoinitiators, were used bis (2,4,6 trimethylbenzoyl)-phenylphosphine oxide, hydroxycyclohexyl phenylketone, and 2,4,6-trimethylbenzoyl diphenyl phosphineoxide. Benzophenone, acrylic acid, nano silica, and trimethoxysilylpropyl methacrylate (TMSPMA) were used as the additives. The mechanical properties of the samples were studied using compressive and shear tests. The degree of conversion (DC) was obtained using Fourier transform infrared spectroscopy (FTIR). The mechanical behavior of the samples were measured as a function of temperature using dynamic mechanical thermal analysis (DMTA); and the distribution of nanoparticles was examined using scanning electron microscopy (SEM). The results showed that the sample containing 4 wt% nano silica, which also contained 24 wt% PETA and 7 wt% TMSPMA, has the best mechanical properties with 0.42 and 0.63 MPa compressive and shear strength, respectively. In the FTIR, was observed an increase of nano silica from the lowest (1 wt%) to the highest amount (5 wt%), the DC current decreased by 11 %. In the DMTA analysis, it was observed that an increase of nano silica from 1 to 5 wt%, the storage modulus increased by 41 %. The highest loss modulus and loss temperature were related to the samples containing 1 and 2 wt% nano silica with 221 MPa and 113.8 °C. Finally, the best distribution of nanoparticles was observed in the sample containing 1 wt% nano silica. In the SEM images, agglomeration of nanoparticles was seen in the sample containing 5 wt% nano silica.

With the continuous development of electronic products, polymers with EM shielding have received widespread attention. In this study, Fe₃O₄@RGO was prepared by the hydrothermal synthesis method, which solved the problems of Fe₃O₄ precipitation and RGO stacking. Using it as a precursor, Fe₃O₄@RGO/PAM conductive hydrogel was prepared. The research shows that the conductivity of this hydrogel reaches 16.2 S/m at a thickness of 0.3 cm, and the maximum EMI SE is 27.1 dB. Among them, RGO can form a conductive framework, and Fe₃O₄ can optimize the impedance matching and provide additional magnetic loss. The combined effect of the two makes the hydrogel have excellent EMI SE. In addition, PAM-based hydrogels have good thermal stability, crystallinity, water content, and mechanical properties.

The flame-retardant properties of expanded polystyrene (EPS) foam were enhanced by constructing a flame-retardant coating on its surface using melamine modified urea-formaldehyde resin (MUF), H₃BO₃, and Al(OH)₃ as raw materials. A coating consisting of an equal proportion of H₃BO₃ and Al(OH)₃ demonstrated superior mechanical properties, flame-retardant properties, and smoke suppression ability. Additionally, this coating increased the compressive strength of EPS material by 43.30 %, raised the carbon residue from 0.14 % to 32.4 %, elevated the limiting oxygen index to 37.4 %, and achieved a vertical combustion rating of V-0 according to UL-94 standards. These improvements were accompanied by a reduction in peak heat release rate by 59.36 %, total smoke production by 51.99 %, maximum smoke density by 80.13 %, and smoke density rating by 89.52 %. Furthermore, the coated material exhibited satisfactory water resistance, thermal insulation, and transparency. Simulation results show that the MUF/H₃BO₃/Al(OH)₃ coating system generated various metal and non-metal compounds during combustion along with NO_x, CO_x, and H₂O gases. The beneficial flame-retardant effect of the coating can be attributed to the hybrid flame-retardant effect of H₃BO₃ and Al(OH)₃ in both the gas and condensed phases.

Silicone coatings with anti-smudge, anti-fingerprint, abrasion resistance, and ultraviolet (UV) resistance properties are increasingly demanded for touch screens as the development of artificial intelligence and human-computer interaction interfaces. Herein, a transparent, robust, and self-cleaning silicone coating was developed by incorporating cage-like structures and long carbon chains into a 3D cross-linked network via the rational combination of polymethylhydrosiloxane (PMHS), PSS-Octavinyl substituted (VPOSS), lauryl acrylate (LA), and 1,2-epoxy-4-vinylcyclohexane (EVCH) through hydrosilylation reaction with the presence of Karstedt catalysts. After introducing sealed diphenyliodonium phosphate (I-200), the silicone coating (PVLE-I-200) demonstrated excellent pencil hardness, anti-smudge, and abrasion resistance, and its average transmittance of visible light reached about 92 %. Owing to the low surface energy carbon chains, the coating showed amphiphobic properties and excellent anti-fingerprint property. The binding between cyclohexyl epoxy and glass substrate contributed to the high adhesion of the coating, which remained nearly intact and slightly reduced surface wettability after 500 friction cycles of sandpaper. In addition, the PVLE-I-200 coating demonstrated UV resistance which could withstand 200 h of UV irradiation attributed to the cage-like structure of VPOSS. The functional silicone coating provides insights into the development of environmentally friendly coatings for touch screens with high transparency, abrasion resistance, anti-smudge, and anti-fingerprint properties.

Chlorophyll (Chl), as a rich natural pigment, is limited in applications due to poor photostability. The hydrophobic properties of Chl attributed to the tetrapyrrole ring and terminal long-chain hydrocarbons further constrains its dispersion in aqueous coatings. In this work, chlorophyll/epoxy composite microspheres (Chl/EMs) were prepared as candidate pigments via emulsion polymerization to provide a versatile platform for enhanced dispersion and photostability. The optimal reaction temperature of 75 °C for achieving the appropriate particle size distribution of epoxy microspheres (EMs) was first determined. Chl/EMs were then prepared by (1) the combination of Chl and DGEBA in the emulsification process, or by (2) mixing Chl with m-xylylenediamine (MXDA) during curing. The effects of Chl introduction at different steps on the emulsification, curing agent diffusion, and curing process were studied using off-site microscopy observation and aggregation-induced emission technique, to clarify the structure and morphology evolution during emulsion polymerization. The particle size of the microspheres was mainly determined by the emulsification process of the epoxy precursor. Chl participates in emulsification of Chl/EMs in case (1), resulting in a large average particle size and poor particle size distribution. In case (2), the diffusion of MXDA into epoxy emulsion particles is completed within 30 min and does not impede the quicker diffusion process of Chl which was mixed with MXDA. The prepared Chl/EMs with size ranging from 1 to 10 μm create a conducive oxygen blocking environment. Compared to the complete degradation period of untreated Chl coatings, the photostability of Chl/EMs coatings increased nearly 7-fold. Remarkably, Chl/EMs exhibit superior dispersion capability in waterborne polyurethane coatings compared to pure Chl coatings. The EMs with controllable morphology and size can be used as a versatile platform for enhancing dispersion and photostability of other organic or natural dyes and pigments in waterborne coatings.

Passive daytime radiative cooling (PDRC) is an effective cooling method that operates without the need for external energy input, possessing the potential to reduce energy demand and mitigate the effects of global warming. In the past few decades, researchers have continuously explored and proposed a variety of multifunctional PDRC. In this regard, coating is a versatile and effective means to implement the PDRC technology. Currently, manufacturing PDRC coatings using a roll-to-roll process has made certain progress, and the way to prepare the coatings with lasting performance and achieve large-scale production has become the focus of current research. Firstly, this paper analyses the basic principles of PDRC. Then, it reviews the recent progress of PDRC coatings from the aspects of material design and application, and systematically analyses the advantages and potentials of PDRC coatings in a variety of fields, with particular attention to the feasibility of PDRC coatings promotion and application. Finally, to further promote the commercialization process of PDRC, the paper presents challenges that need to be addressed and long-term future directions for development.

Cryogenic conditions are of crucial importance for gas storage tanks to provide increased storage density, reduced pressure requirements and minimized energy losses. Incorporation of silica aerogel (SA) particles as a nanostructured material with extremely low density and exceptional thermal insulating properties into epoxy matrices has the potential to facilitate the progress of high performance nanocomposite coatings for advanced cryogenic applications. The objective of this study is therefore to investigate the impacts of particle size, particle content, milling method and mixing sequence on toughness of the cryo-conditioned epoxy coatings. SA particles of varying size (50 μm to 300 μm) were prepared using two different techniques (planetary ball milling vs. 2-blade grinding). Nanocomposite samples were prepared using two distinct mixing sequences, i.e., adding particles (in 0, 0.5, 1 and 1.5%wt.) to epoxy followed by mixing with hardener or adding particles to epoxy/hardener (with 3 or 15 min delay). The nanocomposite samples were subjected to different cryogenic conditions (single 3-h immersion in liquid nitrogen vs. three consecutive 1-h immersions). Mechanical properties of the samples were evaluated by conducting fractography, dynamic mechanical thermal analysis (DMTA) and tensile tests. Large SA particles settled towards the bottom of nanocomposite and resulted in loss of mechanical properties at cryo-conditions. Mixing 1 wt% of optimized SA particles with epoxy/hardener system led to an enhanced tensile strength (26 %), stiffness (3 %) and toughness (71 %) by providing uniform cross-linking reactions and mitigating thermal shock effects at cryo-conditions. Toughening mechanisms included crack deflection, crack pinning, crack arrest and crack branching.

If not protected, underwater solar cells are encrusted with biological organisms, such as algae and barnacles, which lower the electrical or operational efficiency and are expensive to remove. We engineered a self-sustaining antifouling coating using ultra-low concentrations of nano-sized, seawater-soluble pigments, specifically cuprous oxide (Cu₂O) and zinc oxide (ZnO), combined with an organic booster biocide and a fast-polishing binder material. This coating maintained high levels of visible light transmission for three months in tropical seawater without requiring human intervention, such as mechanical cleaning. Field tests demonstrated the coating's effectiveness in preventing biofouling, while preserving transparency. We anticipate that these self-sustaining antifouling coatings can be applied to thin, transparent, and interchangeable substrates for continual replacement on solar-powered autonomous underwater vehicles or solar cell platforms, thereby ensuring long-term operational efficiency.

Biomimetic microvascular networks prepared by coaxial electrospinning technology have attracted much attention as a novel form of carrier for encapsulating active substances. However, the poor interfacial bonding strength between traditional electrospinning materials and metal substrates limits its application in anti-corrosion coatings. Herein, a novel poly(vinyl alcohol) grafted phytic acid (PVA-PA) electrospinning solution was synthesized. And a sandwich-like microvascular network (SMN) was prepared by coaxial electrospinning technology, which used PVA-PA solution as the shell material, epoxy resin 51 (E51), tetraphenylethylene (TPE) and polyamide resin as the core materials, respectively. Owing to the high porosity of SMN, epoxy resin can be directly spin-coated on it to form a composite coating (PVA-PA/SMN/EP). It is proved that due to the strong chelation and coordination interaction between PA and mild steel, the pull-out adhesion of the PVA-PA/SMN/EP composite coatings on mild steel was increased by 0.92 MPa. In addition, by systematically optimizing the relative viscosity, miscibility, conductivity, and saturated vapor pressure between the two jets of the core solution and the shell solution in coaxial electrospinning, the microvascular structure of the coaxial electrospinning nanofibers was improved and the fluidity of the internal active substances was maintained. When the PVA-PA/SMN/EP composite coating generates microcracks, the active substances encapsulated in the SMN flow out, in which the three-dimensional crosslinked network formed by the curing of E51 and polyamide resin enhances the spatial interactions between TPE molecules, which results in TPE emitting a bright blue fluorescence. This work provides a new approach for the development of the next generation of smart anti-corrosion coatings.