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Current Trend of EV (Electric Vehicle) Waste Battery Diagnosis and Dismantling Technologies and a Suggestion for Future R&D Strategy with Environmental Friendliness 电动汽车废电池诊断与拆解技术发展趋势及未来环保研发战略建议
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.3
Chaeeun Byun, Jihyun Seo, Min kyoung Lee, Keiko Yamada, Sang-hun Lee
Owing to the increasing demand for electric vehicles (EVs), appropriate management of their waste batteries is required urgently for scrapped vehicles or for addressing battery aging. With respect to technological developments, data-driven diagnosis of waste EV batteries and management technologies have drawn increasing attention. Moreover, robot-based automatic dismantling technologies, which are seemingly interesting, require industrial verifications and linkages with future battery-related database systems. Among these, it is critical to develop and disseminate various advanced battery diagnosis and assessment techniques to improve the efficiency and safety/environment of the recirculation of waste batteries. Incorporation of lithium-related chemical substances in the public pollutant release and transfer register (PRTR) database as well as in-depth risk assessment of gas emissions in waste EV battery combustion and their relevant fire safety are some of the necessary steps. Further research and development thus are needed for optimizing the lifecycle management of waste batteries from various aspects related to data-based diagnosis/classification/disassembly processes as well as reuse/recycling and final disposal. The idea here is that the data should contribute to clean design and manufacturing to reduce the environmental burden and facilitate in future production of batteries. Such optimization should also consider the future technological and market trends.
随着人们对电动汽车需求的不断增长,报废汽车或解决电池老化问题迫切需要对电动汽车废旧电池进行适当的管理。在技术发展方面,废旧电动汽车电池的数据驱动诊断和管理技术日益受到关注。此外,基于机器人的自动拆卸技术看起来很有趣,但需要进行工业验证,并与未来电池相关的数据库系统建立联系。其中,开发和推广各种先进的电池诊断和评估技术,以提高废电池回收的效率和安全/环境至关重要。将锂相关化学物质纳入公共污染物释放和转移登记册(PRTR)数据库,以及深入评估废电动汽车电池燃烧过程中的气体排放及其相关消防安全是必要的步骤。因此,需要进一步的研究和开发,从基于数据的诊断/分类/拆卸过程以及再利用/回收和最终处置等各个方面优化废电池的生命周期管理。这里的想法是,这些数据应该有助于清洁设计和制造,以减轻环境负担,并促进未来电池的生产。这种优化还应考虑到未来的技术和市场趋势。
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引用次数: 0
Optimization of Briquette Manufacturing Conditions Using Steel Sludge 钢渣制型煤工艺条件优化
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.12
Dong Soo Lee, HuiChang Chae, Tae Jun Park
Korea depends on the import of raw materials such as iron ore and coal for the steel industry. These raw materials have a major impact on the cost, productivity, and quality competitiveness in the global steel industry. To secure the competitiveness of steel companies, it is necessary to reduce the country’s dependence on raw materials. This can be achieved using byproducts with a high Fe content, which are primarily generated by the steel industry. These byproducts are available in the form of a very fine powder, which can disperse as dust when used directly in plant processes. Dust dispersion has a negative impact on the environment and can lead to the loss of raw materials. To enable the use of a wide range of Fe-containing byproducts, it is necessary to pretreat them in the form of larger aggregates such as pellets and briquettes. There are several methods to achieve such aggregates. There are two ways to produce briquettes: using a hot briquette, which supplies additional heat to produce briquettes, or using a cold briquette, which does not use heat. A method for producing cold briquettes using Fe-containing byproducts was investigated in this study. The yield ratio and briquette strength were examined under various manufacturing conditions.
韩国的钢铁产业依赖进口铁矿石和煤炭等原材料。这些原材料对全球钢铁行业的成本、生产率和质量竞争力有重大影响。为了确保钢铁企业的竞争力,有必要减少对原材料的依赖。这可以使用高铁含量的副产品来实现,这主要是由钢铁工业产生的。这些副产品以非常细的粉末形式存在,当直接用于工厂工艺时,它们可以作为粉尘分散。粉尘的分散对环境有负面影响,并可能导致原材料的损失。为了能够利用各种含铁副产品,有必要将它们以较大的集料形式进行预处理,如颗粒和压块。有几种方法可以实现这种聚合。有两种生产型煤的方法:使用热型煤,它提供额外的热量来生产型煤,或者使用冷型煤,它不使用热量。研究了利用含铁副产物生产冷型煤的方法。考察了不同生产条件下的成煤率和成煤强度。
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引用次数: 0
Effect on Copper Recovery by Ultrasonic Energy during Cementation Reaction from Copper-contained Waste Etching Solution 超声能量对含铜蚀刻废液胶结反应中铜回收的影响
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.34
Boram Kim, D. Jang, Dae-Weon Kim, B. Chae, Sang-Woo Lee
In this study, effects of ultrasonic energy on the cementation reaction and copper recovery rate were investigated for different types of iron samples, such as plate, chip, and powder, for recovering copper from waste etchant, which contained ~3.5% copper. The cementation reaction using the ultrasonic energy was more effective than the simple stirring reaction, with the former exhibiting a high copper recovery rate than the latter for the same time interval. When cementation was performed for 25 min with ultrasonic treatment, rather than simple stirring, the copper recovery rate of the plate, chip, and powder improved from 7.0% to 12.0%, 14.0% to 46.1%, and 41.9% to 77.2%, respectively. Therefore, the use of ultrasonic energy could detach the copper recovered by the cementation reaction from the surface of the iron samples, thereby increasing the copper recovery rate. Owing to the use of ultrasonic energy, the copper recovery rate increased by 2–6 times, and the recovered copper exhibited a decreased particle size compared to that obtained via simple stirring.
本文以含铜量为~3.5%的废蚀刻剂为原料,研究了超声能量对不同类型铁样品(板、片、粉)的胶结反应和铜回收率的影响。超声能量胶结反应比单纯搅拌反应更有效,在相同的时间间隔内,前者的铜回收率高于后者。与单纯搅拌相比,超声胶结25 min后,板、片、粉的铜回收率分别从7.0%提高到12.0%、14.0%提高到46.1%、41.9%提高到77.2%。因此,利用超声波能量可以将胶结反应回收的铜从铁样品表面分离,从而提高铜的回收率。超声能量的使用使铜的回收率提高了2 ~ 6倍,回收的铜的粒度比单纯搅拌得到的铜小。
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引用次数: 0
Lithium Recovery from NCM Lithium-ion Battery by Carbonation Roasting with Graphite Followed by Water Leaching 石墨碳化焙烧-水浸法回收NCM锂离子电池中的锂
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.26
So-Yeon Lee, Dae-Hyeon Lee, So-Yeong Lee, H. Sohn
Owing to the demand for lithium-ion batteries, the recovery of valuable metals from waste lithium-ion batteries is required in future. A pyrometallurgical treatment is appropriate for recycling a large number of waste lithium-ion batteries, but Li loss to slag and dust present a significant challenge. This research investigated carbonation roasting and water leaching behaviors in Li-ion batteries by graphite addition to recover Li from the NCM-based cathode materials of waste Li-ion batteries. When 10 wt% of graphite was added, CO and CO 2 gases were emitted with a rapid weight reduction at apporoximately 850 K, when heated in Ar and CO 2 atmosphere. After the rapid weight reduction, NCM was decomposed and reduced to metal oxides and pure metals. In the carbonation roasting of black powder (NCM+graphite), O 2 is generated via the decomposition of NCM, and an oxides, such as Li 2 O and NiO were were also generated. Subsequently, Li 2 O reacts with CO 2 to generate Li 2 CO 3 , and a part of NiO was reduced by graphite to produce metal Ni. In addition, up to 94.5 % Li 2 CO 3 with ~99.95 % purity was recovered via water leaching after carbonation roasting.
由于对锂离子电池的需求,未来需要从废锂离子电池中回收有价金属。火法冶金处理是回收大量废锂离子电池的合适方法,但锂的炉渣和粉尘损失是一个重大挑战。研究了在废锂离子电池正极材料中添加石墨回收锂的碳化焙烧和水浸行为。当添加10%的石墨时,当在Ar和CO 2气氛中加热时,在大约850 K时释放CO和CO 2气体,重量迅速减轻。NCM快速减重后,分解还原为金属氧化物和纯金属。黑粉(NCM+石墨)碳化焙烧过程中,NCM分解生成o2,同时生成Li 2o和NiO等氧化物。随后,li2o与CO 2反应生成li2co 3,部分NiO被石墨还原生成金属Ni。碳化焙烧后经水浸可回收纯度为~ 99.95%的94.5%的Li 2 CO 3。
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引用次数: 1
A Basic Study for Removal of Heavy Metal Elements from Wastewater using Spent Lithium-Aluminum-Silicate(LAS) Glass Ceramics 废硅铝锂玻璃陶瓷去除废水中重金属元素的基础研究
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.49
Min-Seok Go, J. Wang
In this study, the heavy metal ions (of Pb, Cd, Cr, and Hg) in wastewater were removed using a spent Li 2 O-Al 2 O 3 -SiO 2 -based crystallized glass previously used as an induction top plate material. Changes in the removal efficiency of heavy metals according to different reaction parameters, such as the amount of zeolite used as a heavy-metal adsorbent, adsorption time, initial concentration of the heavy metals, and pH of the initial solution, were investigated. As the amount of zeolite added increased, the heavy-metal removal efficiency also increased. Adsorption time had a considerable influence on adsorption characteristics, and the removal efficiency of all heavy metals increased with increasing adsorption time. In the case of Cd, the removal efficiency was greatly improved depending on the adsorption time. The initial concentration of the heavy-metal solution did not affect the removal efficiency; however, the initial pH of the heavy-metal solution affected the removal efficiency. More specifically, the removal efficiency of Cd increased while that of Pb and Cr decreased with increasing pH. The adsorption characteristics of Hg were not significantly affected by pH.
在这项研究中,废水中的重金属离子(铅、镉、铬和汞)是用废旧的Li 2o - al 2o3 - sio2基结晶玻璃去除的,该玻璃之前被用作感应顶板材料。考察了沸石作为重金属吸附剂的用量、吸附时间、重金属初始浓度和初始溶液pH等不同反应参数对重金属去除率的影响。随着沸石添加量的增加,重金属的去除效率也随之提高。吸附时间对吸附特性有较大影响,随着吸附时间的延长,各重金属的去除率均有所提高。在Cd的情况下,随吸附时间的延长,去除率大大提高。重金属溶液的初始浓度对去除率没有影响;而初始pH值对重金属的去除率有较大影响。随着pH的增加,对Cd的去除效率提高,而对Pb和Cr的去除效率降低,对Hg的吸附特性不受pH的显著影响。
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引用次数: 0
Preparation and Characterization of Tungsten Carbide Using Products of Hard Metal Sludge Recycling Process 硬质金属污泥循环利用产物制备碳化钨及其性能研究
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.19
Hanjung Kwon, J. Shin
In this study, tungsten carbide (WC) powder was prepared using a novel recycling process for hard metal sludge that does not use ammonium paratungstate. Instead of ammonia, acid was used to remove the sodium and crystallized tungstate, resulting in the formation of tungstic acid (H 2 WO 4 ). The WC powder was successfully synthesized by the carbothermal reduction of tungstic during the sintering of the WC-Co composite; thus, a WC-Co composite with large WC grains was fabricated using the WC powder prepared from H 2 WO 4 . The large WC grains affected the mechanical properties of the WC-Co composite. Further, due to the large grain size, the WC-Co composite fabricated from H 2 WO 4 exhibited a higher toughness than that of the WC-Co composite prepared from commercial WC powder.
采用不使用仲钨酸铵的新型硬质金属污泥回收工艺制备碳化钨粉末。用酸代替氨除去钠,使钨酸盐结晶,生成钨酸(h2wo4)。在WC- co复合材料烧结过程中,通过碳热还原钨成功地合成了WC粉末;因此,以h2wo4制备的WC粉为原料,制备了具有大WC颗粒的WC- co复合材料。大WC晶粒影响WC- co复合材料的力学性能。此外,由于晶粒尺寸大,由h2wo4制备的WC- co复合材料的韧性高于由普通WC粉制备的WC- co复合材料。
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引用次数: 1
Application of Environmental Friendly Bio-adsorbent based on a Plant Root for Copper Recovery Compared to the Synthetic Resin 植物根基环境友好型生物吸附剂在铜回收中的应用与合成树脂的比较
Pub Date : 2022-08-31 DOI: 10.7844/kirr.2022.31.4.56
K. Shilpa, K. Manis, K. Pankaj, Parween Rukshana, P. Rekha, K. Pramod, Jae-chun Lee
Copper is one of the non-ferrous metals used in the electrical/electronic manufacturing industries due to its superior properties particularly the high conductivity and less resistivity. The effluent generated from the surface finishing process of these industries contains higher copper content which gets discharged in to water bodies directly or indirectly. This causes severe environmental pollution and also results in loss of an important valuable metal. To overcome this issue, continuous R & D activities are going on across the globe in adsorption area with the purpose of finding an efficient, low cost and ecofriendly adsorbent. In view of the above, present investigation was made to compare the performance of a plant root (Datura root powder) as a bio-adsorbent to that of the synthetic one (Tulsion T-42) for copper adsorption from such effluent. Experiments were carried out in batch studies to optimize parameters such as adsorbent dose, contact time, pH, feed concentration, etc. adsorbent for copper recovery after the necessary scale-up studies.
铜是用于电气/电子制造业的有色金属之一,因为它具有优异的性能,特别是高导电性和低电阻率。这些工业的表面处理过程产生的废水含有较高的铜含量,直接或间接地排放到水体中。这造成了严重的环境污染,也导致了一种重要贵重金属的损失。为了克服这一问题,全球吸附领域正在进行持续的研发活动,目的是寻找一种高效、低成本和环保的吸附剂。鉴于此,本研究比较了植物根(曼陀罗根粉)作为生物吸附剂与合成根(Tulsion T-42)对废水中铜的吸附性能。在进行必要的放大实验后,对吸附剂剂量、接触时间、pH、进料浓度等参数进行了优化。
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引用次数: 0
Separation of Ni(II), Co(II), Mn(II), and Si(IV) from Synthetic Sulfate and Chloride Solutions by Ion Exchange 离子交换法从合成硫酸盐和氯化物溶液中分离Ni(II)、Co(II)、Mn(II)和Si(IV
Pub Date : 2022-06-30 DOI: 10.7844/kirr.2022.31.3.73
Thi Thu Huong Nguyen, Jiangxian Wen, Man-Seung Lee
Reduction smelting of spent lithium-ion batteries at high temperature produces metallic alloys. Following solvent extraction of the leaching solutions of these metallic alloys with either sulfuric or hydrochloric acid, the raffinate is found to contain Ni(II), Co(II), Mn(II), and Si(IV). In this study, two cationic exchange resins (Diphonix and P204) were employed to investigate the loading behavior of these ions from synthetic sulfate and chloride solutions. Experimental results showed that Ni(II), Co(II), and Mn(II) could be selectively loaded onto the Diphonix resin from a sulfate solution of pH 3.0. With a chloride solution of pH 6.0, Mn(II) was selectively loaded onto the P204 resin, leaving Ni(II) and Si(IV) in the effluent. Elution experiments with H 2 SO 4 and/or HCl resulted in the complete recovery of metal ions from the loaded resin.
废锂离子电池高温还原熔炼可生产金属合金。用硫酸或盐酸对这些金属合金的浸出液进行溶剂萃取后,发现萃液中含有Ni(II)、Co(II)、Mn(II)和Si(IV)。本研究采用两种阳离子交换树脂(Diphonix和P204)研究了这些离子在合成硫酸盐和氯化物溶液中的负载行为。实验结果表明,在pH为3.0的硫酸溶液中,Ni(II)、Co(II)和Mn(II)可以选择性地负载到Diphonix树脂上。在pH为6.0的氯化物溶液中,Mn(II)选择性地负载到P204树脂上,在出水中留下Ni(II)和Si(IV)。用h2so4和/或HCl进行洗脱实验,可以完全回收负载树脂中的金属离子。
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引用次数: 0
Extractive Metallurgy of Lithium 锂的萃取冶金
Pub Date : 2022-06-30 DOI: 10.7844/kirr.2022.31.3.3
H. Sohn
Lithium is the lightest metal and the first metal in the periodic table. Lithium is used in a variety of applications, including the production of organolithium compounds, as an alloying addition to aluminum and magnesium, and as the anode in rechargeable lithium ion batteries especially for electronic devices and electric vehicles. Therefore, lithium is indispensable metal in our daily lives. The use of lithium continues to rise and has increased from about 14,000 tonnes per year worldwide in the 2000 to about 82,200 tonnes in the 2000. However, lithium is a representative rare metal and ranks 32nd among the abundant elements in the earth’s crust. This study reviews the current status of the lithium extraction processes as well as the trend in production amount and use. Lithium is extracted by a various methods depending on the type of resources. These extraction methods are essential for the development of new recycling processes that can extract lithium from secondary lithium resources.
锂是最轻的金属,也是元素周期表中的第一个金属。锂用于各种应用,包括有机锂化合物的生产,作为铝和镁的合金添加剂,以及作为可充电锂离子电池的阳极,特别是用于电子设备和电动汽车。因此,锂是我们日常生活中不可缺少的金属。锂的使用量持续上升,从2000年全球每年约14000吨增加到2000年的约82200吨。然而,锂是一种具有代表性的稀有金属,在地壳的丰富元素中排名第32位。本文综述了锂提取工艺的现状、产量和使用趋势。根据资源的类型,锂的提取方法多种多样。这些提取方法对于开发从二次锂资源中提取锂的新回收工艺至关重要。
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引用次数: 1
Greenhouse Gas Emission Reduction and Economic Benefit Evaluation of Carbon Mineralization Technology using CFBC Ash CFBC灰碳矿化技术的温室气体减排及经济效益评价
Pub Date : 2022-06-30 DOI: 10.7844/kirr.2022.31.3.40
Euntae Jung, Jeongyun Kim
This study analyzed the amount of carbon dioxide reduction and economic benefits of detailed processes of CO 2 6,000 tons plant facilities with mineral carbonation technology using carbon dioxide and coal materials emitted from domestic circulating fluidized bed combustion power plants. Coal ash reacted with carbon dioxide through carbon mineralization facilities is produced as a complex carbonate and used as a construction material, accompanied by a greenhouse gas reduction. In addition, it is possible to generate profits from the sales of complex carbonates and carbon credits produced in the process. The actual carbon dioxide reduction per ton of complex carbonate production was calculated as 45.8 kgCO 2 eq, and the annual carbon dioxide reduction was calculated as 805.3 tonCO 2 , and the benefit-cost ratio (B/C Ratio) is 1.04, the internal rate return (IRR) is 10.65 % and the net present value (NPV) is KRW 24,713,465 won, which is considered economical. Carbon mineralization technology is one of the best solutions to reduce carbon dioxide considering future carbon dioxide reduction and economic potential.
本研究利用国内循环流化床燃烧电厂排放的二氧化碳和煤料,分析了矿物碳化技术对2 000 000吨工厂设施详细工艺的二氧化碳减量和经济效益。煤灰通过碳矿化设施与二氧化碳反应产生复杂的碳酸盐,并用作建筑材料,同时减少温室气体。此外,还可以通过销售复杂碳酸盐和在此过程中产生的碳信用额来产生利润。综合碳酸盐生产每吨实际减少二氧化碳量为45.8 kgCO 2 eq,年减少二氧化碳量为805.3吨co 2,效益成本比(B/C比)为1.04,内部收益率(IRR)为10.65%,净现值(NPV)为24713465韩元,具有经济性。考虑到未来的二氧化碳减排和经济潜力,碳矿化技术是减少二氧化碳的最佳解决方案之一。
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引用次数: 1
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Resources Recycling
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