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Microstructure, Phase Composition, Mechanical Properties and Tribological Properties of Plasma Sprayed Al-25Si Wear-Resistant Coatings 等离子喷涂Al-25Si耐磨涂层的显微组织、相组成、力学性能和摩擦学性能
Pub Date : 2022-07-13 DOI: 10.3390/surfaces5030026
Qiqing Peng, Ming Liu, Yanfei Huang, Xinyuan Zhou, G. Ma, Hai-Dong Wang, Z. Xing
Owing to the light weight and high energy, the “All-aluminum engine” can reduce fuel consumption and pollutant emissions, showing a great significance in saving resources and protecting the environment, and becoming a research hotspot. However, the aluminum alloy cylinder liners have difficulty withstanding extremely harsh working conditions, such as strong friction and wear, making the engine extremely easy to damage. In this work, Al-25Si wear-resistant coating was deposited by inner hole supersonic plasma spraying technique to improve the wear resistance of the aluminum alloy cylinder liner. The microstructure, phase composition, mechanical properties and tribological properties were tested by SEM, XRD, tribological machine, etc. The results indicated that the coating exhibited an excellent bonding strength of 44.1 MPa, and the average hardness and average friction coefficient of the coating are 267.09 ± 14.85 HV0.2, and 0.20, respectively. The total wear amount, the wear scar width and the wear scar depth of the coating are 2.77 × 10−3 mm3, 654.3 μm and 8.95 μm, respectively, which showed that the coating can significantly improve the tribological properties of the “All-aluminum engine”. The wear mechanism of the coating was mainly interpreted by furrow cutting, extrusion and spalling in two-body abrasive wear, three-body abrasive wear and a small amount of oxidative wear.
“全铝发动机”由于重量轻、能量高,可以降低油耗和污染物排放,在节约资源和保护环境方面具有重要意义,成为研究热点。然而,铝合金气缸套难以承受极端恶劣的工作条件,如强烈的摩擦和磨损,使发动机极易损坏。采用内孔超音速等离子喷涂技术沉积Al-25Si耐磨涂层,提高铝合金缸套的耐磨性。采用扫描电镜(SEM)、x射线衍射仪(XRD)、摩擦学仪等测试了合金的显微组织、相组成、力学性能和摩擦学性能。结果表明,涂层的结合强度为44.1 MPa,平均硬度为267.09±14.85 HV0.2,平均摩擦系数为0.20。涂层的总磨损量为2.77 × 10−3 mm3,磨损痕宽度为654.3 μm,磨损痕深度为8.95 μm,表明涂层能显著改善“全铝发动机”的摩擦学性能。涂层的磨损机制主要表现为双体磨粒磨损、三体磨粒磨损和少量氧化磨损中的沟槽切削、挤压和剥落。
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引用次数: 2
Recent Research of NiCo2O4/Carbon Composites for Supercapacitors 超级电容器用NiCo2O4/碳复合材料的研究进展
Pub Date : 2022-06-30 DOI: 10.3390/surfaces5030025
Junming Xu, Yangguang Shi, Jipeng Cheng, Xinchang Wang
Supercapacitors have played an important role in electrochemical energy storage. Recently, researchers have found many effective methods to improve electrode materials with more robust performances through the increasing volume of scientific publications in this field. Though nickel cobaltite (NiCo2O4), as a promising electrode material, has substantially demonstrated potential properties for supercapacitors, its composites usually show much better performances than the pristine NiCo2O4. The combination of carbon-based materials and NiCo2O4 has been implemented recently due to the dual mechanisms for energy storage and the unique advantages of carbon materials. In this paper, we review the recent research on the hybrids of NiCo2O4 and carbon nanomaterials for supercapacitors. Typically, we focused on the reports related to the composites containing graphene (or reduced graphene oxide), carbon nanotubes, and amorphous carbon, as well as the major synthesis routes and electrochemical performances. Finally, the prospect for the future work is also discussed.
超级电容器在电化学储能方面发挥着重要作用。最近,研究人员通过该领域越来越多的科学出版物,发现了许多有效的方法来改进电极材料,使其具有更强的性能。镍钴酸盐(NiCo2O4)作为一种极具发展前景的电极材料,其复合材料的性能通常比原始的NiCo2O4要好得多。由于碳基材料储能的双重机制和碳材料的独特优势,近年来碳基材料与NiCo2O4的结合得到了广泛的应用。本文综述了近年来NiCo2O4与碳纳米复合材料在超级电容器领域的研究进展。通常,我们重点报道了含有石墨烯(或还原氧化石墨烯)、碳纳米管和非晶碳的复合材料,以及主要的合成路线和电化学性能。最后,对今后的工作进行了展望。
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引用次数: 6
The Effects of Substrate Temperature on the Growth, Microstructural and Magnetic Properties of Gadolinium-Containing Films on Aluminum Nitride 衬底温度对氮化铝表面含钆薄膜生长、微观结构和磁性能的影响
Pub Date : 2022-06-09 DOI: 10.3390/surfaces5020024
Craig Ekstrum, R. Venkatesan, C. Kendrick, Moshe Einav, P. Sivaprakash, J. Mayandi, S. Arumugam, Joshua M. Pearce
To facilitate future novel devices incorporating rare earth metal films and III-V semiconductors on Si substrates, this study investigates the mechanisms of growth via molecular beam epitaxy of gadolinium (Gd) on aluminum nitride (AlN) by determining the impact of substrate temperature on microstructure. The Gd films underwent extensive surface analysis via in situ reflective high energy electron diffraction (RHEED) and ex-situ SEM and AFM. Characterization of the surface features of rare earth metal films is important, as surface geometry has been shown to strongly impact magnetic properties. SEM and AFM imaging determined that Gd films grown on AlN (0001) from 80 °C to 400 °C transition from wetting, nodular films to island–trench growth mode to reduce in-plane lattice strain. XRD and Raman spectroscopy of the films revealed that they were primarily comprised of GdN, Gd and Gd2O3. The samples were also analyzed by a vibrating sample magnetometer (VSM) at room temperature. From the room temperature magnetic studies, the thick films showed superparamagnetic behavior, with samples grown between 240 °C and 270 °C showing high magnetic susceptibility. Increasing GdN (111) 2θ peak position and single-crystal growth modes correlated with increasing peak magnetization of the thin films, suggesting that lattice strain in single-crystal films was the primary driver of enhanced magnetic susceptibility.
为了促进未来在Si衬底上结合稀土金属薄膜和III-V半导体的新型器件的发展,本研究通过确定衬底温度对微观结构的影响,研究了钆(Gd)在氮化铝(AlN)上的分子束外延生长机制。通过原位反射高能电子衍射(RHEED)和非原位扫描电镜(SEM)和原子力显微镜(AFM)对Gd薄膜进行了广泛的表面分析。表征稀土金属薄膜的表面特征是很重要的,因为表面几何形状已被证明对磁性能有强烈的影响。SEM和AFM成像表明,在80°C到400°C的温度下,在AlN(0001)上生长的Gd薄膜从湿润的结节状薄膜转变为岛沟生长模式,从而降低了面内晶格应变。XRD和拉曼光谱分析表明,薄膜主要由GdN、Gd和Gd2O3组成。在室温下用振动样品磁强计(VSM)对样品进行分析。从室温磁性研究来看,厚膜表现出超顺磁性行为,在240°C和270°C之间生长的样品表现出高磁化率。GdN (111) 2θ峰位置和单晶生长模式的增加与薄膜峰值磁化强度的增加相关,表明单晶薄膜中的晶格应变是磁化率增强的主要驱动因素。
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引用次数: 1
Emerging Chemical Sensing Technologies: Recent Advances and Future Trends 新兴的化学传感技术:最新进展和未来趋势
Pub Date : 2022-05-31 DOI: 10.3390/surfaces5020023
A. Felix, M. Orlandi
Contemporary chemical sensing research is rapidly growing, leading to the development of new technologies for applications in almost all areas, including environmental monitoring, disease diagnostics and food quality control, among others [...]
当代化学传感研究正在迅速发展,导致在几乎所有领域应用的新技术的发展,包括环境监测、疾病诊断和食品质量控制等[…]
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引用次数: 0
Surfactants for Electrophoretic Deposition of Polyvinylidene Fluoride–Silica Composites 聚偏氟乙烯-二氧化硅复合材料电泳沉积表面活性剂
Pub Date : 2022-05-18 DOI: 10.3390/surfaces5020022
Zhengzheng Wang, I. Zhitomirsky
This investigation is motivated by the numerous advantages of electrophoretic deposition (EPD) for the fabrication of polyvinylidene fluoride (PVDF) and composite coatings and the various applications of such coatings. It is demonstrated that gallic acid (GA), caffeic acid (CFA), cholic acid (CA) and 2,3,4 trihydroxybenzoic acid (THB) can be used as charging and dispersing agents for the EPD of PVDF. The deposition yield of PVDF increases in the following order: THB < CFA < CA < GA. Test results indicate that the chemical structure of the dispersants exerts influence on the deposition efficiency. Potentiodynamic and impedance spectroscopy studies show the corrosion protection properties of PVDF coatings. GA is used for the co-EPD of PVDF with nanosilica and micron-size silica. The silica content in the composite coatings is varied by the variation of silica content in the suspensions. The ability to use GA as a charging and dispersing agent for the co-EPD of materials of different types paves the way for the fabrication of advanced organic–inorganic composites using EPD.
电泳沉积(EPD)在制备聚偏氟乙烯(PVDF)和复合涂料及其各种应用方面的众多优点促使了本研究的开展。结果表明,没食子酸(GA)、咖啡酸(CFA)、胆酸(CA)和2,3,4三羟基苯甲酸(THB)可作为聚偏氟乙烯(PVDF)的充电和分散剂。PVDF的沉积产率依次为THB < CFA < CA < GA。试验结果表明,分散剂的化学结构对沉积效率有影响。电位动力学和阻抗谱研究表明了PVDF涂层的防腐性能。GA用于PVDF与纳米二氧化硅和微米级二氧化硅的共epd。复合涂层中的二氧化硅含量随悬浮液中二氧化硅含量的变化而变化。使用GA作为不同类型材料的共EPD的充电和分散剂的能力为使用EPD制造先进的有机-无机复合材料铺平了道路。
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引用次数: 1
SWOT Analysis of Electrical Discharge Coatings: A Case Study of Copper Coating on Titanium Alloy 放电涂层的SWOT分析——以钛合金铜涂层为例
Pub Date : 2022-05-16 DOI: 10.3390/surfaces5020021
J. Maddu, Buschaiah Karrolla, R. Shaik, Diana-Petronela Burdhuhos-Nergis
The electrical discharge machine (EDM) has been one of the most widely used non-traditional machines in recent decades, primarily used for machining hard materials into various complex shapes and different sizes and, nowadays, used for surface modifications/hard coatings. In this study, the SWOT (strengths, weaknesses, opportunities and threats) of electrical discharge coating was analyzed by conducting a case study. For the purpose of the case study, copper was deposited on the titanium alloy surface (Ti6Al4V). Three electrodes of different copper alloy materials, viz., brass, bronze and copper, were selected for coating the Ti6Al4V surface. Input parameters such as current, pulse-on, pulse-off, flushing pressure and the electrode material were optimized to develop a uniform coating. Experiments were designed according to the L18 orthogonal array, and among them, the samples that showed proper coating, as seen with the naked eye, were selected for morphological and elemental analyses by scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDX. Further, the output responses, viz., the material deposition rate (MDR), electrode wear rate (EWR), surface roughness (SR), elemental data (copper (Cu) and zinc (Zn)) and coating thickness (CT), were considered for the optimization of coatings. Implementing the Technique for Order Performance by Similarity to Ideal Solution, copper coating with a thickness of 20.43 µm, developed with an MDR with input parameters of 20 A current, 600 µs pulse-on, 120 µs pulse-off, 0.5 bar flushing pressure and the brass electrode, was selected as the optimum coating. The most influential parameters in this coating process were the current and pulse-on time. In this study, a SWOT table was developed to depict the strengths, weaknesses, opportunities and threats of electrical discharge coating.
电火花加工(EDM)是近几十年来应用最广泛的非传统机械之一,主要用于将硬质材料加工成各种复杂形状和不同尺寸,目前用于表面改性/硬质涂层。在本研究中,通过案例分析分析了放电涂层的SWOT(优势,劣势,机会和威胁)。为了进行案例研究,将铜沉积在钛合金表面(Ti6Al4V)。选用黄铜、青铜和铜三种不同铜合金材料的电极对Ti6Al4V表面进行镀层处理。通过优化输入参数,如电流、脉冲开启、脉冲关闭、冲洗压力和电极材料,以形成均匀的涂层。根据L18正交阵列设计实验,选取肉眼可见涂层合适的样品,通过扫描电镜(SEM)和能量色散x射线能谱(EDX)进行形貌和元素分析。此外,还考虑了输出响应,即材料沉积速率(MDR)、电极磨损率(EWR)、表面粗糙度(SR)、元素数据(铜(Cu)和锌(Zn))和涂层厚度(CT),以优化涂层。为了实现与理想溶液相似的有序性能,选择了厚度为20.43µm的铜涂层,采用MDR开发,输入参数为20 a电流,600µs脉冲接通,120µs脉冲关闭,0.5 bar冲洗压力和黄铜电极。在该涂层过程中影响最大的参数是电流和脉冲接通时间。在本研究中,SWOT表被开发来描述的优势,劣势,机会和威胁的放电涂层。
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引用次数: 2
Density Functional Theory Calculations of the Effect of Oxygenated Functionals on Activated Carbon towards Cresol Adsorption 含氧官能团对活性炭吸附甲酚影响的密度泛函理论计算
Pub Date : 2022-05-02 DOI: 10.3390/surfaces5020020
A. Supong, U. Sinha, D. Sinha
The mechanism of adsorption of p-cresol over activated carbon adsorbent and the specific role of oxygen functional groups on cresol adsorption were studied using density functional theory (DFT) calculations. All the energy calculations and geometry optimization pertaining to DFT calculations were done using the B3LYP hybrid functional at basis set 6-31g level of theory in a dielectric medium of ε = 80 (corresponding to water). The interaction of cresol with different activated carbon models, namely pristine activated carbon, hydroxyl functionalized activated carbon, carbonyl functionalized activated carbon, and carboxyl functionalized activated carbon, were considered, and their adsorption energies corresponded to −416.47 kJ/mol, −54.73 kJ/mol, −49.99 kJ/mol, and −63.62 kJ/mol, respectively. The high adsorption energies suggested the chemisorptive nature of the cresol-activated carbon adsorption process. Among the oxygen functional groups, the carboxyl group tended to influence the adsorption process more than the hydroxyl and carbonyl groups, attributing to the formation of two types of hydrogen bonds between the carboxyl activated carbon and the cresol simultaneously. The outcomes of this study may provide valuable insights for future directions to design activated carbon with improved performance towards cresol adsorption.
采用密度泛函理论(DFT)计算研究了对甲酚在活性炭吸附剂上的吸附机理以及氧官能团对甲酚吸附的具体作用。所有与DFT计算相关的能量计算和几何优化都是在ε = 80(对应于水)的介电介质中,在理论基集6-31g水平上使用B3LYP混合泛函进行的。研究了甲酚与原始活性炭、羟基功能化活性炭、羰基功能化活性炭和羧基功能化活性炭的相互作用,其吸附能分别为- 416.47 kJ/mol、- 54.73 kJ/mol、- 49.99 kJ/mol和- 63.62 kJ/mol。高吸附能表明甲酚-活性炭吸附过程具有化学吸附性质。在含氧官能团中,羧基对吸附过程的影响大于羟基和羰基,这是由于羧基活性炭与甲酚之间同时形成两种类型的氢键。本研究结果可为未来设计具有更好吸附甲酚性能的活性炭提供有价值的见解。
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引用次数: 3
Synthesis and Electrochemical Properties of Lignin-Derived High Surface Area Carbons 木质素衍生高比表面积碳的合成及其电化学性能
Pub Date : 2022-04-06 DOI: 10.3390/surfaces5020019
Artur M. Suzanowicz, Youngjin Lee, Abigail Schultz, Otavio J. B. J. Marques, Hao Lin, C. Segre, B. Mandal
Activated carbons play an essential role in developing new electrodes for renewable energy devices due to their electrochemical and physical properties. They have been the subject of much research due to their prominent surface areas, porosity, light weight, and excellent conductivity. The performance of electric double-layer capacitors (EDLCs) is highly related to the morphology of porous carbon electrodes, where high surface area and pore size distribution are proportional to capacitance to a significant extent. In this work, we designed and synthesized several activated carbons based on lignin for both supercapacitors and Li-S batteries. Our most favorable synthesized carbon material had a very high specific surface area (1832 m2·g−1) and excellent pore diameter (3.6 nm), delivering a specific capacitance of 131 F·g−1 in our EDLC for the initial cycle. This translates to an energy density of the supercapacitor cell at 55.6 Wh·kg−1. Using this material for Li-S cells, composited with a nickel-rich phosphide and sulfur, showed good retention of soluble lithium polysulfide intermediates by maintaining a specific capacity of 545 mA·h·g−1 for more than 180 cycles at 0.2 C.
活性炭具有良好的电化学和物理性能,在开发新型可再生能源电极中发挥着重要作用。由于其突出的表面积、孔隙度、重量轻和优异的导电性,它们一直是许多研究的主题。电双层电容器(edlc)的性能与多孔碳电极的形貌密切相关,其高表面积和孔径分布在很大程度上与电容成正比。在这项工作中,我们设计并合成了几种基于木质素的活性炭,用于超级电容器和Li-S电池。我们最有利的合成碳材料具有非常高的比表面积(1832 m2·g−1)和优异的孔径(3.6 nm),在我们的EDLC初始循环中提供131 F·g−1的比电容。这意味着超级电容器电池的能量密度为55.6 Wh·kg−1。用该材料制备的锂硫电池在0.2℃下可保持545 mA·h·g−1以上的比容量,具有良好的可溶多硫锂中间体保留率。
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引用次数: 2
4-Mercaptobenzoic Acid Adsorption on TiO2 Anatase (101) and TiO2 Rutile (110) Surfaces 4-巯基苯甲酸在TiO2锐钛矿(101)和TiO2金红石(110)表面的吸附
Pub Date : 2022-04-05 DOI: 10.3390/surfaces5020017
C. L. Compean-Gonzalez, A. Thomas, K. Syres, J. Cole, Zheshen Li
The adsorption of 4-mercaptobenzoic acid (4-MBA) on anatase (101) and rutile (110) TiO2 surfaces has been studied using synchrotron radiation photoelectron spectroscopy and near-edge X-ray absorption fine structure (NEXAFS) spectroscopy techniques. Photoelectron spectroscopy results suggest that the 4-MBA molecule bonds to both TiO2 surfaces through the carboxyl group, following deprotonation in a bidentate geometry. Carbon K-edge NEXAFS spectra show that the phenyl ring of the 4-MBA molecule is oriented at 70° ± 5° from the surface on both the rutile (110) and anatase (101) surfaces, although there are subtle differences in the electronic structure of the molecule following adsorption between the two surfaces.
采用同步辐射光电子能谱和近边x射线吸收精细结构(NEXAFS)技术研究了4-巯基苯甲酸(4-MBA)在锐钛矿(101)和金红石(110)TiO2表面的吸附。光电子能谱结果表明,4-MBA分子通过羧基与两个TiO2表面形成双齿形的脱质子键。在金红石(110)和锐钛矿(101)表面上,4-MBA分子的苯基环取向均与表面呈70°±5°,尽管在吸附后分子的电子结构有细微的差异。
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引用次数: 0
Temperature Effects in the Initial Stages of Heteroepitaxial Film Growth 温度对异质外延膜生长初期的影响
Pub Date : 2022-04-05 DOI: 10.3390/surfaces5020018
T. To, F. D. Aarão Reis
Kinetic Monte Carlo simulations of a model of thin film heteroepitaxy are performed to investigate the effects of the deposition temperature in the initial growth stages. Broad ranges of the rates of surface processes are used to model materials with several activation energies and several temperature changes, in conditions of larger diffusivity on the substrate in comparison with other film layers. When films with the same coverage are compared, the roughness increases with the deposition temperature in the regimes of island growth, coalescence, and initial formation of the continuous films. Concomitantly, the position of the minimum of the autocorrelation function is displaced to larger sizes. These apparently universal trends are consequences of the formation of wider and taller islands, and are observed with or without Ehrlich-Schwöebel barriers for adatom diffusion at step edges. The roughness increase with temperature qualitatively matches the observations of recent works on the deposition of inorganic and organic materials. In thicker films, simulations with some parameter sets show the decrease of roughness with temperature. In these cases, a re-entrance of roughness may be observed in the initial formation of the continuous films.
采用动力学蒙特卡罗方法模拟了薄膜异质外延的生长过程,研究了沉积温度对异质外延生长初期的影响。较宽范围的表面过程速率被用来模拟具有几个活化能和几个温度变化的材料,在与其他薄膜层相比,衬底上的扩散率较大的条件下。当对相同覆盖层的薄膜进行比较时,在岛状生长、聚结和连续薄膜的初始形成过程中,粗糙度随沉积温度的增加而增加。同时,自相关函数的最小值的位置被移到更大的尺寸。这些明显的普遍趋势是形成更宽更高的岛屿的结果,在台阶边缘有或没有Ehrlich-Schwöebel吸附原子扩散障碍都可以观察到。粗糙度随温度的增加在质量上与最近对无机和有机材料沉积的观察相匹配。在较厚的薄膜中,一些参数组的模拟显示粗糙度随温度的升高而降低。在这些情况下,在连续膜的初始形成中可以观察到粗糙度的重新进入。
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引用次数: 3
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