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Shock Fragility of Spindle Motors in Hard Drives 硬盘中主轴电机的冲击脆弱性
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1079
Hamid Salehizadeh
The susceptibility of spindle motor ball bearings in disk drives to axial shock is considered in this paper. When a hard drive is subjected to an axial shock, the spindle disk pack is excited axially and the ensuing vibrations lead to dynamic forces. Should the maximum force endured by the bearings exceed their rated carrying capacity, permanent bearing damage will take place at the ball/race interface which manifests itself in higher vibration and acoustic levels. To estimate the dynamic bearing force and the shock fragility of a given drive, it is imperative to solve for the vibration of the drive when subjected to shock. This was achieved in the present work by simplifying the dynamics of a hard drive to that of a two degree of freedom mass-spring system. The equivalent mass and stiffness values were obtained by matching the modal frequencies of the 2 DOF model to those of the disk pack. The response of the model to axial shock was next obtained by numerical integration using the Runge-Kutta method. The non-linear bearing stiffness was incorporated using the Hertzian equations in the model. To validate the model, the response of a hard drive to axial shock was measured using an accelerometer mounted on the motor hub. Excellent agreement was obtained between calculated response and experimentally measured motor hub vibration. Having verified the model, the calculated maximum bearing force was used to estimate the drive’s shock threshold. It was found that base casting stiffness and damping play an important role in the dynamic amplification of the bearing force.
本文研究了圆盘传动中主轴电机球轴承对轴向冲击的敏感性。当硬盘受到轴向冲击时,主轴盘组被轴向激励,随后的振动导致动力。如果轴承承受的最大力超过其额定承载能力,则在球/圈界面处将发生永久性轴承损坏,其表现为更高的振动和声学水平。为了估计给定驱动器的动轴承力和冲击易损性,必须求解驱动器在受到冲击时的振动。通过将硬盘驱动器的动力学简化为二自由度质量-弹簧系统的动力学,在本工作中实现了这一点。通过将二自由度模型的模态频率与圆盘组的模态频率进行匹配,得到了等效质量和刚度值。利用龙格-库塔法进行数值积分,得到了模型对轴向冲击的响应。利用赫兹方程将非线性轴承刚度纳入模型。为了验证该模型,使用安装在电机轮毂上的加速度计测量了硬盘驱动器对轴向冲击的响应。计算响应与实验测量结果吻合良好。对模型进行验证后,利用计算得到的最大承载力估计驱动的冲击阈值。研究发现,基础浇筑刚度和阻尼对轴承受力的动态放大起重要作用。
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引用次数: 0
Quantification of Standing Wave Patterns in Rotating Flexible Disks Using Optical Reflection Techniques 用光学反射技术量化旋转柔性圆盘中的驻波模式
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1068
Yiping Ma, F. Thomas
This paper is a follow-on to a paper previously presented to ASME on an experimental instrument designed to enable the observation of standing wave modes for flexible media. In that earlier paper qualitative results showing changes in the disk standing waves were obtained using the experimental setup. The current paper presents the same experimental system from the perspective of looking at the system as an optical instrument, and, based on optical ray trace methodology, quantifies the results seen in the previous paper on a more absolute basis. Based on this analysis, the authors also describe design changes from both an instrument setup perspective and the application of other electro-optic sensor technologies which will improve the system’s static and dynamic resolution.
这篇论文是之前提交给ASME的一篇论文的后续,该论文是关于一种实验仪器的设计,可以观察柔性介质的驻波模式。在那篇较早的论文中,使用实验装置获得了显示圆盘驻波变化的定性结果。本文从光学仪器的角度提出了相同的实验系统,并基于光学射线追踪方法,在更绝对的基础上量化了上一篇文章中看到的结果。在此基础上,作者还从仪器设置的角度和其他电光传感器技术的应用描述了设计上的变化,这些变化将提高系统的静态和动态分辨率。
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引用次数: 0
Servo Performance of Actuator Bearing Greases 执行器轴承润滑脂的伺服性能
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1075
W. Prater, G. Stone, Kevin W. Tierney, T. Karis
The hysteresis properties of a magnetic recording disk drive rotary actuator servo were measured for bearings lubricated with three different types of grease. The three types of grease tested were: 1) mineral oil with a polyurea thickener, 2) polyol ester oil with a polyurea thickener, and 3) perfluorinated polyether (PFPE) oil with a polytetrafluoroethelyne (PTFE) particle thickener. The grease dynamic viscosity and yield stress were measured to characterize the grease flow properties. Actuator bias current was measured on files to quantify changes in the hysteresis and linearity. Head settle times were measured following a random seek pattern. Actuators made with the mineral oil and polyol ester oil polyurea thickened greases had acceptable actuator bias current and head settle times. Actuators made with the PFPE grease exhibited large bias hysteresis, significant non-linearity, and the head settle time was significantly longer than for those actuators made with mineral oil grease. The reasons for the increased hysteresis and settle time observed with the PFPE grease were investigated. It was found that the PTFE grease particles get shredded and deposited in the raceway and they also form large agglomerates that impede the smooth rolling of the bearing.
研究了用三种不同类型润滑脂润滑的磁碟驱动器旋转作动器伺服轴承的磁滞特性。测试的三种润滑脂是:1)含有聚脲增稠剂的矿物油,2)含有聚脲增稠剂的多元醇酯油,以及3)含有聚四氟乙烯(PTFE)颗粒增稠剂的全氟聚醚(PFPE)油。通过测量润滑脂的动态粘度和屈服应力来表征润滑脂的流动特性。在文件上测量驱动器的偏置电流,以量化迟滞和线性的变化。头部固定时间是按照随机寻找模式测量的。由矿物油和多元醇酯油聚脲增稠润滑脂制成的执行器具有可接受的执行器偏置电流和头部沉降时间。与矿物油相比,PFPE润滑脂的致动器表现出较大的偏置滞后,显著的非线性,头部沉降时间明显延长。研究了PFPE润滑脂滞回率和沉降时间增加的原因。发现PTFE润滑脂颗粒被粉碎并沉积在滚道中,并且它们还形成阻碍轴承顺利滚动的大团块。
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引用次数: 0
Stability of Continuous Gyroscopic Systems Using Perturbation Analysis 用摄动分析连续陀螺系统的稳定性
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1071
R. Parker
Continuous gyroscopic system eigenvalues and stability are analytically calculable in only a limited set of cases. This paper presents an eigenvalue perturbation analysis to determine approximate eigenvalue loci and stability conclusions in the vicinity of critical speeds and zero speed. The perturbation analysis relies on a formulation of the general continuous gyroscopic system eigenvalue problem in terms of matrix differential operators and vector eigenfunctions. The eigenvalue λ appears only as λ2 in the formulation, and the smoothness of λ2 at the critical speeds and zero speed is the essential feature required for the perturbatton. First order eigenvalue perturbations are determined at the critical speeds and zero speed. The derived eigenvalue perturbations are simple expressions in terms of the original mass, gyroscopic, and stiffness operators and the critical speed/stationary system eigenfunctions. Prediction of whether an eigenvalue passes to or from a region of divergence instability is determined by the sign of the eigenvalue perturbation. Additionally, perturbation of the critical speed/stationary system yields approximations for the eigenvalue loci at speeds away from these. The results provide analytical means for estimating continuous gyroscopic system eigenvalues and stability near critical speeds without numerical computation. The results are limited to systems having one independent eigenfunction associated with each critical speed and each stationary system eigenvalue. The techniques also apply to discrete gyroscopic systems. Examples are presented for an axially-moving, tensioned beam and a rotating rigid body and comparisons with known solutions are given.
连续陀螺系统的特征值和稳定性只能在有限的情况下解析计算。本文提出了一种特征值摄动分析方法,以确定临界速度和零速度附近的近似特征值轨迹和稳定性结论。摄动分析依赖于一般连续陀螺仪系统特征值问题的矩阵微分算子和向量特征函数的表述。特征值λ在公式中仅以λ2的形式出现,λ2在临界速度和零速度下的平滑性是摄动所需的基本特征。在临界速度和零速度下确定了一阶特征值摄动。导出的特征值摄动是原始质量、陀螺仪和刚度算符以及临界速度/静止系统特征函数的简单表达式。预测一个特征值是否进入或离开一个散度不稳定区域是由特征值扰动的符号决定的。此外,临界速度/静止系统的扰动产生了远离这些速度的特征值轨迹的近似值。结果为估计连续陀螺系统的特征值和临界速度附近的稳定性提供了一种无需数值计算的解析方法。结果仅限于具有与每个临界速度和每个平稳系统特征值相关的一个独立特征函数的系统。这些技术也适用于离散陀螺仪系统。给出了轴向运动受拉梁和旋转刚体的算例,并与已知解进行了比较。
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引用次数: 0
Closed-Form Forced Response of a Damped, Rotating, Multiple Disks/Spindle System 阻尼、旋转、多盘/主轴系统的闭式强迫响应
I. Shen
This paper is to study forced vibration response of a rotating disk/spindle system consisting of multiple flexible circular disks clamped to a rigid spindle supported by two flexible bearings. In particular, the disk/spindle system is subjected to prescribed translational base excitations as well as externally applied loads. Because of the bearing flexibility, the rigid spindle undergoes infinitesimal rigid-body rotation and translation simultaneously. To model real vibration response that has finite resonance amplitudes, the disks and the bearings are assumed to be viscously damped. Equations of motion are then derived through use of Rayleigh dissipation function and Lagrange’s equation. The equations of motion include three sets of matrix differential equations: one for the rigid-body rocking of the spindle and one-nodal-diameter disk modes, one for the axial translation of the spindle and axisymmetric disk modes, and one for disk modes with two or more nodal diameters. Each matrix differential equation contains either a gyroscopic matrix or a damping matrix or both. The causal Green’s function of each matrix differential equation is determined explicitly in closed form through use of matrix inversion and inverse Laplace transforms. Closed-form forced response of the damped rotating disk/spindle system is then obtained from the causal Green’s function and the generalized forces through convolution integrals. Finally, responses of a disk/spindle system subjected to a concentrated sinusoidal load or an impulsive load are demonstrated numerically as an example.
本文研究了由多个柔性圆盘夹紧在由两个柔性轴承支承的刚性主轴上组成的旋转盘/主轴系统的强迫振动响应。特别是,圆盘/主轴系统受到规定的平移基激励以及外部施加的载荷。由于轴承的柔性,刚性主轴同时经历了无穷小的刚体转动和平移。为了模拟具有有限共振幅值的真实振动响应,假设磁盘和轴承是粘性阻尼的。然后利用瑞利耗散函数和拉格朗日方程推导出运动方程。运动方程包括三组矩阵微分方程:一组是主轴刚体摆动和单节径盘模态,一组是主轴轴向平移和轴对称盘模态,一组是具有两个或两个以上节径的盘模态。每个矩阵微分方程要么包含一个陀螺矩阵,要么包含一个阻尼矩阵,或者两者都包含。利用矩阵逆变换和拉普拉斯逆变换,以封闭形式显式确定了各矩阵微分方程的因果格林函数。然后,通过卷积积分,由因果格林函数和广义力得到阻尼旋转盘/主轴系统的封闭强迫响应。最后,以盘/主轴系统在集中正弦载荷和脉冲载荷作用下的响应为例进行了数值模拟。
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引用次数: 40
Optimization of Pole and Slot Widths for Reluctance Torque Reduction in a Brushless DC Spindle Motor 无刷直流主轴电机磁阻减矩的极槽宽度优化
Pub Date : 1996-11-17 DOI: 10.1142/9789812816610_0012
T. Y. Chuang, D. Lieu, J. McAllister
A parametric study was conducted to determine the effect of motor stator slot widths and rotor permanent magnet pole separation widths on the reluctance torque. This study is based on a finite element analysis of a particular 6-pole/9-slot motor. The analysis can be expanded to other slot/pole combinations. Force and torque calculations were based on an integration of the Maxwell stresses along the center of the airgap. As a general rule, the reluctance torque may be reduced by decreasing the slot width for any given pole separation. For any given slot width, the reluctance torque can be reduced to zero by selection of the proper pole separation. The optimum slot widths are slightly different than those predicted by past analytical formulation. There will be, however, a noticeable effect on the main drive torque and the torque ripple.
通过参数化研究,确定了电机定子槽宽度和转子永磁极分离宽度对磁阻转矩的影响。本研究是基于一个特定的6极/9槽电机的有限元分析。该分析可以扩展到其他槽/极组合。力和扭矩的计算是基于沿气隙中心的麦克斯韦应力的积分。一般来说,对于任何给定的极距,通过减小槽宽可以减小磁阻转矩。对于任何给定的槽宽,通过选择适当的极间距,磁阻转矩可以减小到零。最佳槽宽与以往分析公式预测的槽宽略有不同。然而,主驱动转矩和转矩脉动会有明显的影响。
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引用次数: 3
Analysis of Friction-Induced Self-Excited Vibration of Contact Recording Head Slider 接触式记录头滑块摩擦自激振动分析
Pub Date : 1996-11-17 DOI: 10.1142/9789812816610_0001
K. Ono, Atsushi Suzuki
This paper presents a theoretical analysis of the friction-induced self-excited vibration of a contact head slider that is one of the head design candidates for future high density recording disk storage. In order to understand the fundamental destabilizing mechanism of the contact slider, the slider-suspension system is modeled as a two-degree-of-freedom (DOF) system. The instability of this system is caused by the asymmetry of the stiffness matrix due to the friction force. The unstable region of this system is examined in terms of the normal and angular natural frequencies, frictional coefficient, slider mass center position and the contact and suspension stiffnesses. The destabilizing mechanism of friction force is made clear by illustrating the mode shape of the complex number. From this model, it is found that the system always becomes stable if the center of mass of the slider is located ahead of the torsional center of slider suspension.
本文对一种接触式磁头滑块的摩擦自激振动进行了理论分析,该滑块是未来高密度记录磁盘存储的磁头设计候选之一。为了了解接触滑块的基本失稳机理,将滑块-悬架系统建模为二自由度系统。该系统的失稳是由摩擦力引起的刚度矩阵的不对称性引起的。从法向和角向固有频率、摩擦系数、滑块质量中心位置、接触刚度和悬架刚度等方面分析了该系统的不稳定区域。通过对复数模态振型的说明,阐明了摩擦力的失稳机理。由该模型可知,当滑块质心位于滑块悬架扭转中心之前时,系统始终保持稳定。
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引用次数: 2
Dye Diffusion Digital Imaging 染料扩散数字成像
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1064
John E. LaFleche, R. Benson, Ken Stack, S. Burns
During the dye diffusion thermal printing process a dye-carrying ribbon is brought into contact with a receiver and these two surfaces are compressed between a printhead bead and elastomeric drum, creating the thermal printer nip. Within this highly pressurized contact region both heat and mass transfer takes place. In order to better understand the printing process we have created a finite difference model that simultaneously solves the heat and dye diffusion equation. Using experimental head temperature data we will describe a method for determining a surface boundary condition that can be used in the simulation. This boundary condition will allow us to incorporate different pulse modulation heating schemes in order to predict temperature variations and dye penetration patterns. In the discretization of the diffusion equation we will account for concentration dependence of the diffusivities that is common in many polymer systems. This consideration leads to a nonlinear governing equation for the dye diffusion process.
在染料扩散热敏印刷过程中,携带染料的色带与接收器接触,这两个表面在打印头头和弹性体鼓之间被压缩,形成热敏打印机夹头。在这个高压接触区域内,传热传质同时发生。为了更好地理解印刷过程,我们创建了一个有限差分模型,同时解决了热量和染料扩散方程。利用实验水头温度数据,我们将描述一种确定可用于模拟的表面边界条件的方法。这个边界条件将允许我们结合不同的脉冲调制加热方案,以预测温度变化和染料渗透模式。在扩散方程的离散化中,我们将考虑在许多聚合物体系中常见的扩散系数的浓度依赖性。这种考虑导致了染料扩散过程的非线性控制方程。
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引用次数: 0
Design of an Accurate Speed Control System for Brushless DC Motor 无刷直流电动机精确调速系统设计
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1078
Zhang Chen, Joseph T. Ma
The brushless DC motor is widely used in industry. In this paper, we present a low cost, high accuracy control scheme based on the structure characteristics of a brushless DC motor for speed control. The main features of the control system are as follows: • Optimized motor efficiency • Control of the spindle motor speed by a micro-controller • Accuracy achieved on the operating speed at 3600 rpm is ±0.03%
无刷直流电动机在工业上有着广泛的应用。本文根据无刷直流电动机的结构特点,提出了一种低成本、高精度的速度控制方案。控制系统的主要特点如下:•优化电机效率•通过微控制器控制主轴电机速度•在3600转/分的运行速度上实现的精度为±0.03%
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引用次数: 0
The Stability of Flexible Spinning Disks Supported by Incompressible Hydrodynamic Lubrication 不可压缩流体动力润滑支撑下柔性旋转盘的稳定性
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-1080
A. A. Renshaw
This paper uses Lyapunov’s method to examine the stability of a flexible spinning disk that is hydrodynamically coupled to the thin films of air surrounding it. A hydrodynamically coupled Lyapunov functional that defines the stable operational speed range of the disk is presented here for the first time. The stability boundary or, equivalently, the maximum stable speed, defined by this functional is independent of the strength of the coupling and allows significantly higher rotation speeds than allowed in the absence of hydrodynamic coupling. The hydrodynamically coupled critical speed is an order of magnitude higher than the uncoupled critical speed for clamping ratios less than 0.3. Several vibration modes of the disk which travel forwards at one half the rotation speed are stable but not asymptotically stable despite the large hydrodynamic damping present in the system. Unlike many elastohydrodynamic stability problems, calculation of the stability boundary using Lyapunov’s method is linear and tractable. The form of the Lyapunov functional suggests several design features that may be helpful in the design of improved, high speed configurations.
本文使用李亚普诺夫的方法来检验一个柔性旋转圆盘的稳定性,该圆盘与周围的空气薄膜流体动力学耦合。本文首次提出了定义磁盘稳定运行速度范围的流体动力学耦合Lyapunov泛函。由该函数定义的稳定边界或最大稳定速度与耦合的强度无关,并且允许比没有流体动力耦合时更高的转速。当夹紧比小于0.3时,流体动力耦合的临界速度比非耦合的临界速度高一个数量级。尽管系统中存在较大的水动力阻尼,但以二分之一转速向前运动的圆盘的几种振动模式是稳定的,但不是渐近稳定的。与许多弹性水动力稳定性问题不同,用李亚普诺夫方法计算稳定性边界是线性的,易于处理。李雅普诺夫函数的形式提出了几个设计特征,这些特征可能有助于设计改进的高速配置。
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引用次数: 1
期刊
7th International Symposium on Information Storage and Processing Systems
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