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A Study on the Pressure-Temperature Limit Curve Under High Cooling Rate for the Reactor Using Finite Element Method 高冷却速率下反应堆压力-温度极限曲线的有限元研究
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84850
Ye-Rin Choi, Min Kyu Kim, Jae-Hee Kim, Tae-Young Ryu, Jun-seog Yang, Moon-Ki Kim, Jaeboong Choi
Demands for the safety of the Nuclear Power Plant (NPP) are increasing because of some accidents during decades. For the safety of the NPP, maintaining integrity of the reactor is one of the most important part. For the integrity evaluation of the Reactor Pressure Vessel (RPV), evaluation methods such as Upper Shelf Energy (USE), Pressurized Thermal Shock (PTS), and Pressure-Temperature (P-T) limit curve, etc. have been suggested by the ASME Code with consideration of neutron irradiation embrittlement. Among them, The P-T limit curve suggests limitations for the temperature and pressure during the operation of the RPV. The ASME Code Section XI Appendix G (Sec. XI App. G) suggests a method to generate P-T limit curves of the RPV [1]. There is restriction on the operation procedure; the cooling rate of the reactor is limited to 100 °F/hr or less and the available temperature range for the equations at the ASME Code is also limited to 100 °F/hr. However it is needed to cool down the reactor very fast at the severe accident condition to control the reactor to the stable condition and this sudden temperature drop can cause a thermal shock in the reactor. Therefore it is important to compensate the risk by accurately prepared P-T limit curve with high cooling rate for severe accidents in the NPP. In this study, researchers try to expand the limitation of the cooling rate for the P-T limit curve from 100 °F/hr to 200 °F/hr. Finite Element Analysis (FEA) for integrity evaluation and comparison of results using ASME Code equations were carried out.
几十年来,由于一些事故的发生,人们对核电站安全的要求越来越高。维持反应堆的完整性是核电厂安全运行的重要环节之一。对于反应堆压力容器(RPV)的完整性评价,ASME规范提出了考虑中子辐照脆化的上架能量(USE)、加压热冲击(PTS)和压力-温度(P-T)极限曲线等评价方法。其中,P-T极限曲线表示RPV运行过程中对温度和压力的限制。操作程序有限制;反应堆的冷却速度限制在100°F/hr或更低,ASME规范中方程的可用温度范围也限制在100°F/hr。然而,在严重的事故条件下,为了控制反应堆达到稳定状态,需要快速冷却反应堆,而这种突然的温度下降会引起反应堆的热冲击。因此,在核电站发生重大事故时,精确编制高冷却速率的P-T极限曲线是补偿风险的重要手段。在这项研究中,研究人员试图将P-T极限曲线的冷却速率限制从100°F/hr扩大到200°F/hr。采用ASME规范方程对结构的完整性进行了有限元分析,并对结果进行了比较。
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引用次数: 0
Exploring Finite Element Validation for Weld Residual Stress Prediction 探索焊接残余应力预测的有限元验证
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84931
M. Benson, P. Raynaud, J. Wallace
The U.S. Nuclear Regulatory Commission staff has analyzed results from the weld residual stress round robin study, conducted in 2014. An uncertainty quantification scheme was applied to the dataset in order to compare and contrast results from independent analysts. The uncertainty quantification scheme provides a rigorous framework within which to make judgement calls about appropriate modeling guidelines and potential validation schemes. This paper will explore various options for guidelines and validation approaches, as informed by a statistical analysis of the dataset.
美国核管理委员会的工作人员分析了2014年进行的焊接残余应力循环研究的结果。不确定性量化方案应用于数据集,以便比较和对比独立分析师的结果。不确定性量化方案提供了一个严格的框架,在这个框架中可以对适当的建模指导方针和潜在的验证方案进行判断。本文将通过对数据集的统计分析,探讨指导方针和验证方法的各种选择。
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引用次数: 3
Transient Hydrogen Diffusion/Elastoplastic Coupling Analysis for Predicting Fatigue Crack Growth Acceleration of Low-Carbon Steel in Gaseous Hydrogen 预测低碳钢在气态氢中疲劳裂纹扩展加速的氢扩散/弹塑性耦合分析
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84390
Kai Kawahara, M. Fujikawa, J. Yamabe
In recent years, hydrogen, one of renewable energy, has attracted attention. For widespread commercialization of the hydrogen-energy systems, a useful and reliable evaluation method should be developed for capturing the degradation of strength and fatigue properties of metals in presence of hydrogen. This paper implemented transient hydrogen diffusion-elastoplastic coupling analysis program into a commercial software of Finite Element Analysis (Abaqus) to predict the fatigue crack growth (FCG) acceleration of a low carbon steel (JIS-SM490B) in high-pressure hydrogen gas. For this simulation, hydrogen-diffusion properties (concentration and diffusivity) depending on plastic strain were experimentally obtained. Our thorough numerical results proposed a practical technique to predict an onset of hydrogen-enhanced FCG acceleration measured in experiments, via the numerically obtained gradient of hydrogen concentration at the crack tip. In addition, a practical technique to predict the hydrogen-enhanced FCG acceleration ratio was also discussed based on the gradient of hydrogen concentration.
近年来,氢作为一种可再生能源引起了人们的关注。为了氢能源系统的广泛商业化,应该开发一种有用和可靠的评估方法来捕获氢存在下金属强度和疲劳性能的退化。本文在商用有限元分析软件Abaqus中实现了瞬态氢扩散-弹塑性耦合分析程序,对某低碳钢(JIS-SM490B)在高压氢气作用下的疲劳裂纹扩展加速度进行了预测。在此模拟中,实验得到了氢随塑性应变的扩散特性(浓度和扩散系数)。我们全面的数值结果提出了一种实用的技术来预测氢增强FCG加速度的开始,通过数值计算得到的裂缝尖端的氢浓度梯度。此外,还讨论了一种基于氢浓度梯度预测氢增强FCG加速比的实用技术。
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引用次数: 1
Analytical Determination of Stress Indices and Stress Intensification Factor for an Extruded Nozzle of Super Pipe 超级管挤压喷嘴应力指标及应力强化系数的解析测定
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-85144
Lv Feng, Zhou Gengyu, Qian Haiyang
The super pipe nozzles in nuclear power plants are usually designed to be in compliance with the requirements of Class 2 piping of Section III of the ASME Boiler and Pressure Vessel Code. The stress indices B2 and stress intensification factor i are required for the stress evaluation. In the past two decades, the hot extrusion forming technology has been widely used to manufacture those nozzles, instead of traditional insert weldolets. However, previous extruded nozzle stress analyses have shown B2 that the calculated stresses may exceed the limits in some working conditions. The objective of present study is to determine the stress indices and stress intensification factor for an extruded nozzle of the supper pipe by the finite element method and to evaluate the conservatism of those factors from the ASME Code formulae. In this paper, a three-dimensional finite element model of an extruded nozzle is developed. Four load cases are considered, which are corresponding to an in-plane bending moment and an out-plane bending moment applied at the run pipe side and at the branch pipe side, respectively. The magnitude of bending moment is assumed to be 1000Nm. The stress indices B2r, B2b, C2r, C2b, K2r and K2b, where the subscript r and b refer to the run pipe and B2r the branch pipe, are calculated based on the finite element analysis results. The stress intensification factor ir and ib are determined by the empirical formula: ir = C2r*K2r/2 and ib = C2b*K2b/2. Further, the developed factors are compared with those calculated from the ASME code formulae. It is found that the stress indices B2r and B2b obtained from the linear elastic finite element analysis are conservative. Currently, the values of B2r and B2b gained from the ASME code formulae are more appropriate for the stress evolution. The stress intensification factors ir and ib obtained from the analytical determination are lower than those calculated from the ASME code formula. For the extrude nozzle studied, the factor ir decreases 30% and the factor ib decreases about 3.3%.
核电站的超级管喷嘴通常按照ASME锅炉压力容器规范第三节第2类管道的要求进行设计。应力评价需要应力指数B2和应力强化系数i。在过去的二十年中,热挤压成形技术已被广泛用于制造这些喷嘴,而不是传统的插入焊缝。然而,先前的挤压喷嘴应力分析表明,在某些工作条件下,计算出的应力可能超过极限。本文的研究目的是用有限元法确定超管挤压喷嘴的应力指数和应力强化系数,并根据ASME规范的计算公式评价这些系数的保守性。本文建立了挤压喷管的三维有限元模型。考虑了四种荷载情况,分别对应于在行管侧和支管侧施加的面内弯矩和面外弯矩。假设弯矩的大小为1000Nm。根据有限元分析结果计算应力指标B2r、B2b、C2r、C2b、K2r、K2b,其中下标r、b为下标管,B2r为支管。应力强化系数ir和ib由经验公式确定:ir = C2r*K2r/2, ib = C2b*K2b/2。并与ASME规范的计算公式进行了比较。发现线弹性有限元分析得到的应力指标B2r和B2b是保守的。目前,由ASME规范公式得到的B2r和B2b值更适合于应力演化。分析测定得到的应力增强系数ir和ib小于ASME规范公式计算的应力增强系数。对于所研究的挤出喷嘴,因子ir降低了30%,因子ib降低了约3.3%。
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引用次数: 0
Numerical Study on the Creep Strain Characteristics for TMSR Reactor Coolant Piping Under Thermal Loading 热负荷下TMSR堆冷却剂管道蠕变应变特性的数值研究
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84333
W. Gong, Xiaochun Zhang, Mingqiang Xie, Yuan Fu, Xiao Wang
Safety assessment and economy design of piping system at high temperature is highly important in power and nuclear engineering. ASME-NH code considers cyclic failure modes at elevated temperature and provides the rules and damage limits for creep-fatigue interaction. Based on the calculation methods for creep strain increment of ASME-NH code, this paper investigated the creep-fatigue damage of reactor coolant piping in Thorium Molten Salt Reactor-Solid Fuel (TMSR-SF0) loop. By designing different stress cycles, the different creep strain increment and creep-fatigue assessments are systematically conducted. It was found that the creep strain increment of SF0 loop accumulated in one stress cycle time was higher than that accumulated during the entire service life divided by the number of stress cycles. Similarly, the creep-fatigue damage was also lower. And thus, an economical design method for SF0/SF1 loop was given.
高温管道系统的安全评价与经济性设计在电力与核工程中具有十分重要的意义。ASME-NH规范考虑了高温下的循环破坏模式,并提供了蠕变-疲劳相互作用的规则和损伤极限。根据ASME-NH规范蠕变应变增量计算方法,对钍熔盐堆-固体燃料(TMSR-SF0)回路中反应堆冷却剂管道的蠕变疲劳损伤进行了研究。通过设计不同的应力循环,系统地进行了不同的蠕变应变增量和蠕变疲劳评估。结果表明,SF0环在一个应力循环时间内累积的蠕变应变增量大于其在整个使用寿命内累积的应变增量除以应力循环次数。同样,蠕变疲劳损伤也较低。从而给出了一种经济的SF0/SF1回路设计方法。
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引用次数: 0
Creep Properties Assessment of Materials by a Small Cantilever Beam Specimen 用小悬臂梁试件评价材料的蠕变特性
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84135
Fakun Zhuang, S. Tu, Guoshan Xie, S. Shao, Luowei Cao
Small specimen creep test techniques have been widely applied in the creep properties assessment of materials for the equipment in-service. In order to acquire the creep data accurately and conveniently, the creep test method with small cantilever beam specimens is proposed. On the basis of Norton-Bailey creep law, analytical creep model for the cantilever beam specimen is derived. With this model, the load can be converted to equivalent uniaxial stress and the displacement rate can be converted to equivalent uniaxial strain rate. The creep properties of Cr-Mo steel are assessed by the cantilever beam specimens creep tests. And the creep parameters are evaluated, which are compared to the uniaxial creep parameters. The results show that parameters obtained from the cantilever beam tests correspond reasonably well with those from uniaxial tests. It proves that the primary and secondary creep properties can be assessed by the cantilever beam specimen tests.
小试件蠕变试验技术在现役装备材料蠕变性能评估中得到了广泛应用。为了准确方便地获取蠕变数据,提出了小悬臂梁试件蠕变试验方法。基于Norton-Bailey蠕变定律,推导了悬臂梁试件的解析蠕变模型。利用该模型,可以将荷载转换为等效单轴应力,将位移率转换为等效单轴应变率。通过悬臂梁试件蠕变试验,对Cr-Mo钢的蠕变性能进行了评价。计算了蠕变参数,并与单轴蠕变参数进行了比较。结果表明,悬臂梁试验参数与单轴试验参数吻合较好。试验结果表明,通过悬臂梁试件试验可以评估混凝土的一次和二次蠕变特性。
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引用次数: 1
The Size Effect on J-R Curve for Construction Steels and its Prediction by Simplified Mechanical Model 结构钢J-R曲线的尺寸效应及其简化力学模型预测
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84866
L. Stratil, F. Šiška, H. Hadraba, I. Dlouhý
Evaluation of mechanical properties from a small amount of test material is essential in a process of development of new alloys and monitoring of degradation and damage of in-service components. Miniaturization of test specimen together with a specimen reconstitution technique enable direct method of evaluation of mechanical properties if only a limited amount of material is available. Modern types of construction steels and alloys possess improved metallurgical and mechanical properties and also demonstrate a high level of fracture toughness. In these cases, correlation and correction of size effect on fracture toughness between different specimen sizes are needed. Within this contribution the size effect of J-R curve for two sizes of three-point-bend specimens is solved. The J-R curves of three-point-bend specimens with cross-section 10 × 10 mm and 3 × 4 mm of P91 and Eurofer97 steel were determined at room temperature. The existence of size effect is proven as larger specimens demonstrate higher J-R curves than smaller specimens for both steels. Simplified mechanical model based on fracture energies initially proposed by Schindler et al. is applied to describe experimentally determined J-R curves and to predict the observed size effect between used specimen sizes.
在开发新合金和监测服役部件的退化和损伤过程中,从少量测试材料中评估机械性能是必不可少的。如果只有有限数量的材料可用,试验试样的小型化和试样重构技术可以直接评估机械性能。现代类型的建筑钢材和合金具有改进的冶金和机械性能,也显示出高水平的断裂韧性。在这种情况下,需要对不同试样尺寸对断裂韧性的影响进行关联和校正。在此基础上,求解了两种尺寸的三点弯曲试件的J-R曲线的尺寸效应。在室温下测定了P91和Eurofer97钢截面分别为10 × 10 mm和3 × 4 mm的三点弯曲试样的J-R曲线。两种钢均存在尺寸效应,较大试样的J-R曲线高于较小试样。采用Schindler等人最初提出的基于断裂能的简化力学模型来描述实验确定的J-R曲线,并预测观察到的所用试样尺寸之间的尺寸效应。
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引用次数: 0
Reconstituted Mini Tensile Specimens 重建微型拉伸试样
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84760
A. Kovács, Á. Horváth, M. Horváth, I. Szenthe, F. Gillemot
In order to evaluate the fracture toughness and Master Curve, the exact values of the tensile and yield strengths determined at the fracture toughness testing temperature are required. The fracture toughness should be measured around the T0 reference temperature to obtain valid results. Tensile properties — if exists — are generally measured at room temperature, and at the maximum operation temperature of the pressure vessel. If T0 reference temperature is different from these temperatures a correction formula is used for interpolation or extrapolation. Several times even no reliable tensile results are available, especially in the case of irradiated specimens. Use of irradiated Charpy remnants is a solution to produce tensile bars. A specific method has been developed to produce 12 pieces of flat 2*1 mm cross section tensile specimens made from one half Charpy specimens using stud weld reconstitution. The specimen cutting is made using thin molybdenum wire spark cutting. In order to do so difficulties of handling the small radioactive specimens needed to be solved, special grips were developed for the tensile machine to clamp the miniature tensile specimens. A laser extensometer was used to measure the strain and a video microscope was used to determine the cross section after the fracture without touching the specimen. The paper presents the results obtained on more than 200 irradiated small tensile specimens. These results had been compared to the old surveillance ones.
为了评估断裂韧性和主曲线,需要在断裂韧性测试温度下确定的抗拉强度和屈服强度的准确值。断裂韧性应在T0参考温度附近测量,以获得有效的结果。拉伸性能——如果存在的话——通常是在室温和压力容器的最高工作温度下测量的。如果T0参考温度与这些温度不同,则使用修正公式进行插值或外推。几次甚至没有可靠的拉伸结果,特别是在辐照样品的情况下。使用辐照的夏比残余物是生产抗拉杆的一种解决办法。开发了一种特殊的方法,使用螺柱焊重构由一半Charpy试样制成12块扁平的2* 1mm截面拉伸试样。试样切割采用细钼丝火花切割。为了解决处理小型放射性样品的困难,为拉伸机开发了特殊的夹具来夹紧微型拉伸样品。在不接触试样的情况下,用激光拉伸仪测量应变,用视频显微镜测定断裂后的截面。本文介绍了200多个辐照小拉伸试样的试验结果。这些结果与旧的监测结果进行了比较。
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引用次数: 0
Considerations of Alloy N Code Extension for Commercial Molten Salt Reactor Development and Deployment 对商用熔盐反应堆开发和部署的合金N代码扩展的考虑
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84716
W. Ren
For commercial development and deployment of the molten salt reactor, a structural alloy that provides both strength at high temperature and resistance to very corrosive molten salt environment is required. To meet this requirement, a survey is conducted on domestic and international candidate alloys. Alloy N turns out to be the sole frontrunner in readiness for qualification to enable the desired deployment within an estimated 10 years. A review of the qualification for commercial nuclear applications indicates that Alloy N has met a large portion of the requirements. Gaps in the qualification are also identified. A search for historical data is underway to retrieve information needed for filling the gaps and upgrading the qualification. Scope of the discovered historical data is briefly discussed and strategic planning for research and development pathway is suggested to ensure successful evolution in commercial deployment of the molten salt reactor system.
为了熔盐反应堆的商业开发和部署,需要一种既能提供高温强度又能抵抗腐蚀性很强的熔盐环境的结构合金。为了满足这一要求,对国内外候选合金进行了调查。事实证明,Alloy N是唯一的领先者,有望在10年内实现预期的部署。对商业核应用资格的审查表明,合金N已经满足了大部分要求。资质上的差距也会被确定。对历史数据的搜索正在进行,以检索填补空白和升级资格所需的信息。简要讨论了发现的历史数据的范围,并提出了研发路径的战略规划,以确保熔盐堆系统在商业部署中的成功演变。
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引用次数: 5
Formulation of the Stress Corrosion Crack Growth Rates for the Practical Use in the Integrity Assessment of Nuclear Reactor Components 核反应堆部件完整性评定中应力腐蚀裂纹扩展速率的计算方法
Pub Date : 2018-07-15 DOI: 10.1115/PVP2018-84213
M. Koshiishi, Satoru Aoike, T. Hashimoto, Yuya Hideki
The Hashimoto-Koshiishi model was simplified from a mathematical viewpoint taking into consideration explicit crack growth rate (CGR) dependency on the stress intensity factor to enable practicable use of the model in the integrity assessment of boiling water reactor components. Then simplified equations were developed for different strain distribution cases in the model. The developed simplified equations were applied to analyze CGRs of cold worked stainless steels and the simulated weld heat affected zone of the primary loop recirculation piping and core shroud and these equations reproduced CGRs well.
从数学角度简化了hashmoto - koshiishi模型,考虑了显式裂纹扩展速率(CGR)与应力强度因子的依赖关系,使该模型能够用于沸水堆部件的完整性评估。然后针对模型中不同的应变分布情况建立了简化方程。将所建立的简化方程应用于冷加工不锈钢的cgr以及一次回路再循环管道和芯壳的模拟焊接热影响区,结果表明所建立的简化方程较好地再现了cgr。
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引用次数: 1
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