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Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability最新文献

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Development of Autonomous Robotic Bin Picking System Using Convolutional Neural Network (CNN) Initially Trained by Human Skills 基于卷积神经网络(CNN)的自动机器人拣货系统的开发
Huitaek Yun, Jin-Soo Park, M. Jun
Smart Manufacturing (SM) emphasizes autonomous self-adoption and decision making, which is possible by the aid of information technology such as big data, sensors, and machine learning techniques. Picking objects autonomously by industrial robots from cluttered bins (Bin picking) is one of topics that the technologies could be applied to manufacturing processes, especially in flexible input and output logistics. One of the methods is to analyze 3D point clouds from depth sensors, and are matched to the geometry model to calculate possible robot posture, which required heavy calculation and complex algorithm to handle the point clouds. Another method is to train neural networks from reinforced learning, however it requires huge amount of trials and trainings to establish the model, starting with failures. In this paper, a convolutional neural network (CNN) model was initially trained from human skills, and it was trained by itself to improve the job accuracy. In the initial stage, an operator selected a block with a depth image from a Lidar sensor by their intuition that a block can be picked up by a robot. The robot tried to pick up the block, and the image of block with the result of the trial by the robot was recorded. CNN was trained after collecting 500 datasets by the operator. Next, in the self-learning stage, the system automatically tried to pick up candidate blocks from the CNN’s prediction. Collected data during the trial was utilized to gradually train the CNN model. The result shows that the job accuracy was 39% with initial CNN, and improved by 71% after 2,000 trials by self-learning step. The collaboration between human and autonomy would enable to apply the system in shop floors by reduced time, simple development, and improved pick-up accuracy.
智能制造(SM)强调自主的自我采用和决策,这在大数据、传感器和机器学习技术等信息技术的帮助下是可能的。工业机器人从杂乱的垃圾箱中自主拾取物品是该技术可以应用于制造过程的主题之一,特别是在灵活的输入和输出物流中。其中一种方法是对深度传感器的三维点云进行分析,并与几何模型匹配来计算机器人可能的姿态,这需要大量的计算和复杂的算法来处理点云。另一种方法是通过强化学习来训练神经网络,但它需要大量的试验和训练来建立模型,从失败开始。本文首先从人类的技能中训练卷积神经网络(CNN)模型,并对其进行自我训练以提高工作准确率。在初始阶段,操作员根据直觉从激光雷达传感器中选择具有深度图像的块,该块可以被机器人拾取。机器人试着拿起积木,记录下机器人试着拿起积木的图像。CNN是在操作员收集了500个数据集后进行训练的。接下来,在自我学习阶段,系统自动尝试从CNN的预测中挑选候选块。利用试验过程中收集的数据,逐步训练CNN模型。结果表明,初始CNN的工作准确率为39%,经过2000次自学习后,工作准确率提高了71%。人类和自动驾驶之间的协作将使系统能够在车间中应用,减少了时间,简化了开发,提高了取货精度。
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引用次数: 0
Machine Learning-Based Cutting Constant Estimation for Mechanistic Force Models of End Milling Operation 基于机器学习的立铣削机械力模型切削常数估计
Shubham Vaishnav, K. A. Desai
A predictive cutting force model is essential for power requirement estimation, cutting tool design, surface error estimation and stability analysis during the end milling operation. Mechanistic model estimates cutting forces by correlating analytically computed chip geometry with lumped coefficients combining tool-work material properties through empirical relationships. Establishing reliable relationships through the statistical curve-fitting is demanding due to the need for several experiments, anomaly or noise in the experimental data, and process disturbances that deteriorate the goodness of fit. Machine learning models can effectively deal with such inherent uncertainties and serve as an alternative to the statistical curve-fitting. The present work proposes to improve the empirical relationship between instantaneous uncut chip thickness and cutting coefficients by employing a deep learning algorithm, namely Adaptive Moment Estimation (ADAM). The ADAM algorithm is augmented with decoupled weight decay and warm restart features for the improved performance. The decoupled weight decay assigns dynamic sensitivity values to the data points for outlier removal resulting in better model generalization, while warm restart allows better guesses through adaptive learning rates. The proposed approach has been implemented as a computational tool to determine improved coefficients values and empirical relationships. The cutting forces predicted using coefficient values determined using statistical curve fitting and ADAM-based machine learning are compared with experimentally measured data over an extensive range of cutting conditions. It is concluded that the augmentation of the ADAM approach enables the Mechanistic force model to effectively capture end milling process physics by estimating better coefficients values resulting in enhanced prediction abilities.
预测切削力模型是立铣削过程中功率需求估算、刀具设计、表面误差估算和稳定性分析的基础。机械模型通过经验关系将解析计算的切屑几何形状与集总系数结合刀具-工件-材料特性相关联来估计切削力。由于需要多次实验,实验数据中存在异常或噪声,以及过程干扰会降低拟合的优度,因此通过统计曲线拟合建立可靠的关系是非常困难的。机器学习模型可以有效地处理这种固有的不确定性,并作为统计曲线拟合的替代方案。本工作提出通过采用深度学习算法,即自适应矩估计(ADAM)来改善瞬时未切削切屑厚度与切削系数之间的经验关系。为了提高性能,ADAM算法增加了解耦权衰减和热重启特征。解耦的权重衰减为数据点分配动态灵敏度值,以去除离群值,从而获得更好的模型泛化,而热重启可以通过自适应学习率进行更好的猜测。所提出的方法已被实现为确定改进系数值和经验关系的计算工具。利用统计曲线拟合和基于adam的机器学习确定的系数值预测的切削力与在广泛的切削条件下的实验测量数据进行了比较。结果表明,ADAM方法的改进使机械力模型能够通过估计更好的系数值来有效地捕捉端铣过程的物理特性,从而提高了预测能力。
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引用次数: 0
Extracting the In-Process Structural Dynamics Parameters in Micro-Milling Operations 微铣削加工过程中结构动力学参数的提取
M. Hashemitaheri, R. Mittal, H. Cherukuri, R. Singh
Stability properties of micro-milling operations are characterized by the Stability Lobe Diagram (SLD). The material removal rates during micro-milling operations depend on the optimal values chosen for the depth of cut and also spindle speed. Theoretically, the stability boundary is calculated having the structural dynamics and the cutting parameters. However, some discrepancies are usually observed between the empirical results and the expected results that the theory supports. The driver of such a gap is that the dynamics is affected during machining operation by parameters such as the spindle speed, cutting loads, thermal changes, feed rate, etc whereas the theory is based on the structural dynamics parameters in the idle state of the machine (zero speed). Consequently, the selection of chatter-free values for cutting depth and spindle speed based on SLD in the idle state of the machine is not reliable. In addition, measuring structural dynamics parameters under cutting conditions is difficult. In this study, a novel approach is introduced to determine in-process structural dynamics parameters based on a multivariate Newton-Raphson method. Having the empirical SLD characterized by experimental data, our method tries to find the structural parameters under which the theory can support the given empirical SLD. Note that the theoretical SLD is usually characterized as a function of the cutting and structural dynamics parameters. Here our method follows the inverse flow and utilizes the empirical SLD to return the underlying parameters. The parameters returned by our method are those supported by the physics-based theories. Therefore, our approach is a hybrid method where the physics-based model is combined with the experimental results. For any given empirical SLD, with the cutting parameters fixed, the in-process structural dynamics parameters are determined using the proposed inverse approach. We use a multivariate Newton-Raphson method approach where through the iterations, an initial guess selected for the set of the parameters is adjusted step-by-step until the final set of the parameters can justify the empirical SLD based upon physics-based models.
用稳定性波瓣图(SLD)表征了微铣削过程的稳定性。微铣削加工过程中的材料去除率取决于切削深度和主轴转速所选择的最佳值。理论上,根据结构动力学和切削参数计算稳定边界。然而,在实证结果和理论支持的预期结果之间通常会观察到一些差异。这种间隙的驱动因素是加工过程中的动力学受到主轴转速、切削负荷、热变化、进给速率等参数的影响,而理论是基于机床怠速状态(零转速)下的结构动力学参数。因此,在机床空闲状态下,基于SLD选择无颤振切削深度和主轴转速值是不可靠的。此外,在切削条件下测量结构动力学参数是困难的。本文提出了一种基于多元牛顿-拉夫森方法确定过程中结构动力学参数的新方法。在得到由实验数据表征的经验SLD后,我们的方法试图找到理论能够支持给定经验SLD的结构参数。请注意,理论SLD通常被表征为切削和结构动力学参数的函数。在这里,我们的方法遵循逆流并利用经验SLD返回底层参数。我们的方法返回的参数是那些基于物理的理论支持的参数。因此,我们的方法是一种混合方法,其中基于物理的模型与实验结果相结合。对于任何给定的经验SLD,在切削参数固定的情况下,使用所提出的逆方法确定过程中的结构动力学参数。我们使用多元牛顿-拉夫森方法,通过迭代,逐步调整为参数集选择的初始猜测,直到最终的参数集可以证明基于物理模型的经验SLD。
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引用次数: 0
Effects of Flight Distance on Metal Microdroplet Depositing Behaviors in Laser-Induced Forward Transfer 激光诱导前向转移中飞行距离对金属微滴沉积行为的影响
Di Wu, Zi-Xing Lu, Guohu Luo, Yongxiang Hu
Laser-induced forward transfer (LIFT) presents promising perspectives towards high precision three-dimensional metal microstructure fabrication. However, the positional deviation of deposits produced in LIFT reduces the printing resolution. In this study, we experimentally investigate the effects of flight distance on the depositing behaviors of the metal droplets in LIFT. A series of droplet deposition experiments with different flight distances were performed, printing a large number of particles in each set of parameters to avoid random errors. Morphology of deposited particles under different conditions was compared. Positional information was extracted by the image matching algorithm. The flight distance was optimized by analyzing the positional deviation and the morphology of particles. The results demonstrate that the positional deviation of particles increases linearly with the flight distance, while the average size of particles is constant. Excessive flight distance increases the oxidation of copper droplets. For the distance less than 20 μm, a portion of particles disappears in the array. There is a flat surface on the top of particles, indicating that droplets have been squashed by the carrier substrate. This conjecture is confirmed by the observation of residual metal particles on the carrier substrate. This study will advance the understanding of droplet generation and the application of LIFT in the industry.
激光诱导正向转移(LIFT)技术为高精度三维金属微结构制造提供了广阔的前景。然而,在LIFT中产生的沉积物的位置偏差降低了打印分辨率。在这项研究中,我们实验研究了飞行距离对金属液滴在LIFT中沉积行为的影响。进行了一系列不同飞行距离的液滴沉积实验,在每组参数中打印大量的颗粒,以避免随机误差。比较了不同条件下沉积颗粒的形貌。通过图像匹配算法提取位置信息。通过分析粒子的位置偏差和形貌,优化了飞行距离。结果表明,粒子的位置偏差随飞行距离的增加而线性增加,而粒子的平均尺寸是恒定的。过大的飞行距离增加了铜滴的氧化。当距离小于20 μm时,部分粒子在阵列中消失。颗粒的顶部有一个平坦的表面,表明液滴被载体基质压扁了。这一猜想被载体衬底上残余金属颗粒的观察所证实。该研究将促进对液滴生成的认识和LIFT在工业上的应用。
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引用次数: 0
Immersive Virtual Reality Training With Error Management for CNC Milling Set-Up 沉浸式虚拟现实训练与误差管理的数控铣削装置
Matt Ryan, Yiwen Wang, Qinqin Xiao, R. Liu, Yunbo Zhang
In order to address the demand for skilled machinists and limitations with current training programs, we introduce an immersive Virtual Reality (VR) CNC machining training environment for CNC machine setup processes with a novel error management based training curriculum. Current machinist training programs are several years long requiring active mentorship from a skilled individual and are very costly due to the materials and tools required. Mistakes and errors made during the set up process can create safety risks, waste material and break equipment requiring additional time to reset. Existing VR CNC milling training environments fail to address mistakes that can occur during the setup process. In order to address these operational challenges, a novel error-management based training in VR is proposed which allows trainees to learn the set up procedure,learn the common errors & mistakes and practice identifying errors in addition to practicing activities for the setup. The training first introduces students to the setup procedure, followed by demonstrations of error cases and identification and management strategies culminating in practice opportunities. Trainees witness a spatial demonstration of the procedure, guided by auditory and text instructions. Users are able to actively explore the spatial teaching environment while controlling a virtual CNC milling machine. A preliminary user training test is performed comparing the VR method to a video training and a video training with error management curriculum.
为了解决对熟练机械师的需求和当前培训计划的局限性,我们引入了一个沉浸式虚拟现实(VR)数控加工培训环境,用于数控机床设置过程,并采用了一种新颖的基于错误管理的培训课程。目前的机械师培训项目需要几年的时间,需要熟练的个人积极指导,而且由于所需的材料和工具非常昂贵。在设置过程中出现的错误和错误可能会产生安全风险、浪费材料和损坏设备,需要额外的时间来重置。现有的VR数控铣削培训环境无法解决在设置过程中可能发生的错误。为了解决这些操作上的挑战,提出了一种新的基于错误管理的虚拟现实培训,允许受训者学习设置程序,学习常见的错误和错误,并练习识别错误,以及练习设置活动。培训首先向学生介绍设置程序,然后是错误案例的演示以及识别和管理策略,最后是实践机会。受训者在听觉和文字指导下见证了该程序的空间演示。用户可以在控制虚拟数控铣床的同时,积极探索空间教学环境。将VR方法与视频培训和带有错误管理课程的视频培训进行了初步的用户培训测试。
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引用次数: 0
Operating System for Cyber-Physical Manufacturing (OSCM): A Flexible Event-Driven Shopfloor Information Platform for Advanced Manufacturing 面向信息物理制造(OSCM)的操作系统:面向先进制造的柔性事件驱动车间信息平台
Ricardo Toro Santamaria, P. Ferreira
Factory technologies have evolved to incorporate a great deal of manufacturing flexibility. Programmable automation in the form of CNC and PLCs along with hardware innovations (quick-change tooling, for example) and various operator assist technologies enable a high level of shop-floor flexibility. Possibly, the most inflexible part of a factory is the manufacturing information system. Customized for manufacturers by system integrators, these systems are often large monolithic systems assembled around an ERP/MRP framework or a precariously integrated set of decision-support software tools with a patchwork of communications enabling information flow between them. On the other hand, cloud-based information service platforms such as those encountered in social networks and service brokers have seen rapid and multiple cycles of evolution resulting in a meteoric rise in their ability to handle increasingly large data scales and rates, while still maintaining their elasticity and flexibility. This rapid evolution of cloud-based information services has ignited a new era in the manufacturing industry as evidenced by emerging manufacturing cyberphysical system technologies such as the Industrial Internet of Things (IIoT), and Cloud Manufacturing (CM). These technologies are part of the broader context of what is thought to be the unfolding fourth industrial revolution (Industry 4.0 or Digital Manufacturing). This revolution places at its core, connectivity, information, and machine-based intelligence to create a new paradigm for manufacturing that is highly flexible, scalable, responsive, and intelligent. This paper describes how we leveraged the newest advances in CPS, IIoT, CM, and distributed systems to create a flexible manufacturing information system infrastructure that separates information collection and distribution for decision-making functions. The first part of the paper introduces the architecture for a novel full-stack manufacturing infrastructure that is envisioned to facilitate and track the interaction between a manufacturing job, physical resources, and the software services (or apps) around them. We call this platform the Operating System for Cyber-physical Manufacturing (OSCM). In the second part of the paper, we introduce an event-based architecture for OSCM so that resource or transaction related events/data can be flexibly distributed to different decision-making/manufacturing software tools through an event/message exchange/bus. Further, such an architecture allows modularization and incremental development of different manufacturing software tools and services as new needs are identified.
工厂技术已经发展到包含大量的制造灵活性。CNC和plc形式的可编程自动化以及硬件创新(例如快速更换工具)和各种操作员辅助技术实现了高水平的车间灵活性。工厂中最不灵活的部分可能是制造信息系统。这些系统是由系统集成商为制造商定制的,通常是围绕ERP/MRP框架组装的大型单片系统,或者是一组不稳定的决策支持软件工具的集成,它们之间的通信是拼凑的,可以实现信息流。另一方面,基于云的信息服务平台(如社交网络和服务代理)经历了快速且多次的进化周期,导致其处理越来越大的数据规模和速率的能力迅速上升,同时仍保持其弹性和灵活性。以工业物联网(IIoT)和云制造(CM)等新兴制造网络物理系统技术为证,基于云的信息服务的快速发展点燃了制造业的新时代。这些技术是被认为正在展开的第四次工业革命(工业4.0或数字制造)的更广泛背景的一部分。这场革命的核心是连接、信息和基于机器的智能,为制造业创造了一个高度灵活、可扩展、响应迅速和智能的新范式。本文描述了我们如何利用CPS、IIoT、CM和分布式系统的最新进展来创建一个灵活的制造信息系统基础设施,将决策功能的信息收集和分发分开。本文的第一部分介绍了一种新型全栈制造基础设施的架构,该架构旨在促进和跟踪制造作业、物理资源和周围的软件服务(或应用程序)之间的交互。我们称这个平台为信息物理制造操作系统(OSCM)。在本文的第二部分,我们介绍了一种基于事件的OSCM架构,使得资源或与事务相关的事件/数据可以通过事件/消息交换/总线灵活地分布到不同的决策/制造软件工具中。此外,这样的体系结构允许在确定新需求时对不同的制造软件工具和服务进行模块化和增量开发。
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引用次数: 1
What Role Does Maintenance Play in Achieving Sustainability in Manufacturing? - A Scoping Literature Review 维护在实现可持续性生产中扮演什么角色?-范围文献综述
Christina Bredebach
Sustainability has become an important topic in society, industry, and academia. It influences decisions on many levels and there are already many approaches to achieving sustainability in everyday life. One of the areas with the greatest impact on sustainability is production. Maintenance is often neglected when considering sustainable development, although it can play an important role in achieving sustainability within the three dimensions economy, ecology and social. This paper is a scoping literature review that identifies and classifies publications on sustainable maintenance in the manufacturing industry for the period 2017 to November 2021 and presents the results organized into categories. The categories include the contribution of maintenance to sustainability, influence of sustainability on maintenance, methods, and tools for sustainable maintenance, and enabling technologies for sustainable maintenance 4.0. A trend can be identified that sustainable maintenance has received increasing attention in recent years. The research takes place mainly in theory. Numerous methods, tools and frameworks have been identified that can increase sustainability in maintenance. Not all outcomes however can be classified as covering all three pillars of sustainability. While many focus on ecology, only few are committed to social sustainability as well. For the future, it is important to consider the three areas of sustainability as a unit rather than separately, and to apply the research conducted in sustainable maintenance in practice.
可持续发展已经成为社会、工业和学术界的一个重要话题。它影响着许多层面的决策,并且已经有许多方法可以在日常生活中实现可持续性。对可持续性影响最大的领域之一是生产。在考虑可持续发展时,维护往往被忽视,尽管它在实现经济、生态和社会三个维度的可持续性方面可以发挥重要作用。本文是一篇范围界定的文献综述,对2017年至2021年11月期间制造业可持续维护方面的出版物进行了识别和分类,并将结果按类别组织。这些类别包括维护对可持续性的贡献,可持续性对维护的影响,可持续维护的方法和工具,以及可持续维护4.0的使能技术。可以确定的趋势是,可持续维护近年来受到越来越多的关注。这项研究主要在理论上进行。已经确定了许多方法、工具和框架,可以提高维护的可持续性。然而,并非所有成果都能涵盖可持续性的所有三大支柱。虽然许多人关注生态,但只有少数人致力于社会可持续性。展望未来,重要的是将可持续发展的三个领域作为一个整体而不是单独考虑,并将可持续维护方面的研究应用于实践。
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引用次数: 0
Primary Chatter and Limiting Chip Load in Turning Under Negative Process Damping 负工艺阻尼下车削的主要颤振和极限切屑负载
Ming-Jen Hsu, Jiunn-Jyh Wang
This paper presents an analysis of primary chatter under velocity-induced negative process damping in the peripheral outer diameter turning of medium carbon steel. A first-order approximation model of the instant specific cutting force with respect to dynamic cutting speed was established and the slope was defined as the specific process damping coefficient (SPDC) to investigate the negative process damping with respect to cutting speed, depth of cut, and chip thickness. The process damping coefficient was defined as the product of the specific process damping coefficient and chip load. The total system damping coefficient as the sum of the process damping coefficient and structural damping coefficient determines the system stability and predict primary chatter. The SPDCs were obtained through experiments under various speeds, feeds, and depths of cut by using a tool system with force sensors and accelerometers. The SPDCs were insensitive to cutting speeds of 2.5 to 5.5 m/sec and ranged from −1514 and −716 MPa·s/m for feeds per revolution of 0.058 to 0.118 mm, respectively. The higher negative SPDC at smaller chip thickness reduces the limiting stable chip load. Equations for the limiting chip load and limiting depth of cut were derived and validated by experiments. Stability diagrams of limiting chip load and limiting depth with respect to feed per revolution were created to provide guidance on preventing primary chatter.
本文分析了中碳钢外径外径车削过程中速度负阻尼作用下的初级颤振。建立了瞬时比切削力与动态切削速度的一阶近似模型,并将斜率定义为比工艺阻尼系数(SPDC),研究了与切削速度、切削深度和切屑厚度相关的负工艺阻尼。将工艺阻尼系数定义为具体工艺阻尼系数与芯片载荷的乘积。系统总阻尼系数作为过程阻尼系数和结构阻尼系数的总和,决定了系统的稳定性并预测了系统的初始颤振。利用带有力传感器和加速度计的刀具系统,在不同的切削速度、进给量和切削深度下进行了实验,得到了spdc。spdc对2.5 ~ 5.5 m/s的切削速度不敏感,对于0.058 ~ 0.118 mm的转速,spdc的变化范围分别为- 1514 ~ - 716 MPa·s/m。在较小的芯片厚度下,较高的负SPDC降低了芯片的极限稳定负载。推导了极限切屑载荷和极限切削深度的计算公式,并通过实验进行了验证。创建了限制芯片负载和限制深度相对于每转进给的稳定性图,以提供防止初级颤振的指导。
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引用次数: 0
Coupled Diffusion-Deformation-Damage Model for Polymers Used in Hydrogen Infrastructure 氢基础设施用聚合物的扩散-变形-损伤耦合模型
Shank S. Kulkarni, K. S. Choi, K. Simmons
The soft materials used in the infrastructure of hydrogen storage and distribution systems are vulnerable because exposure to high-pressure hydrogen can lead to mechanical damage and property degradation. Polymers are one of the widely used classes of soft materials within hydrogen infrastructure. Many small cavities exist within the polymer material due to their long molecular chains. When exposed to high-pressure hydrogen gas, the gas diffuses through the polymer material and occupies these cavities. When outside hydrogen pressure reduces suddenly, the hydrogen gas inside the cavities does not get enough time to diffuse out as diffusion is a much slower process. Instead, this trapped gas causes blistering or in extreme cases rapture of polymer material. This phenomenon is also known as rapid decompression failure. In this study, a continuum mechanics-based fully coupled diffusion-deformation model with damage is developed to predict the stress distribution and damage propagation while the polymer undergoes rapid decompression failure. The hyperelastic material model, along with the maximum principal strain failure theory, was chosen for this study as it represents the nonlinear material response with sudden failure observed in uniaxial tensile tests perfectly. EPDM polymer was chosen for this study because of its commercial availability and common use in hydrogen storage and distribution system. It has superior mechanical properties, high and low-temperature resistance, and certain compounds work well in hydrogen gas. Stress concentration was observed on the periphery of the cavity at the point closest to the outside surface which lead to damage initiation at the same location. Also, this work showed that the coefficient of diffusion plays an important role in damage initiation. As the value of the coefficient of diffusion increases, the amount of damage decreases due to the higher coefficient of diffusion ensures a safe passage for trapped hydrogen to escape to the atmosphere. This work is useful for design engineers to alter the parameters while manufacturing polymer composites to increase their performance in a high-pressure hydrogen environment.
用于储氢和配氢系统基础设施的软质材料是脆弱的,因为暴露在高压氢气中会导致机械损伤和性能退化。聚合物是氢基础设施中广泛使用的软材料之一。由于高分子材料的分子链很长,因此存在许多小的空腔。当暴露于高压氢气时,气体会扩散穿过聚合物材料并占据这些空腔。当外部氢气压力突然降低时,空腔内的氢气没有足够的时间扩散出去,因为扩散的过程要慢得多。相反,这些被困住的气体会导致聚合物材料起泡或在极端情况下破裂。这种现象也被称为快速减压失败。为了预测聚合物快速减压破坏过程中的应力分布和损伤扩展,建立了基于连续介质力学的含损伤扩散-变形全耦合模型。本研究选择超弹性材料模型和最大主应变破坏理论,因为它很好地反映了单轴拉伸试验中观察到的材料在突然破坏时的非线性响应。选择三元乙丙橡胶聚合物作为研究对象,是因为三元乙丙橡胶在储氢和配氢系统中有广泛的应用。它具有优越的机械性能,耐高温和低温,某些化合物在氢气中工作良好。在离外表面最近的空腔外围点上观察到应力集中,导致在同一位置产生损伤。研究还表明,扩散系数在损伤起爆过程中起着重要的作用。随着扩散系数的增大,损伤量减小,因为较高的扩散系数保证了被困氢逸出到大气中的安全通道。这项工作有助于设计工程师在制造聚合物复合材料时改变参数,以提高其在高压氢气环境中的性能。
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引用次数: 2
Investigating the Role of Auditory Perception of Cutting Process Conditions in CNC Machining 切削过程条件听觉感知在数控加工中的作用研究
K. Jarosz, Yunbo Zhang, R. Liu
In the era of Industry 4.0, the machining sound has been extensively adopted in tool condition monitoring systems, virtual machining environment, and remote machining solutions. However, only limited attention has been paid to understand how experienced machinists detect tool wear and improper cutting conditions based on their hearing in the real machining environment. This paper aims to experimentally investigate and analyze the auditory perception of CNC operators during the cutting process and their capabilities of detecting unfavorable cutting conditions and faults using their sense of hearing and expertise. The sound in the machining environment was analyzed in the aspect of sound pressure levels (SPL). Optimal positions for sound sample acquisition were determined and audio data was recorded for future analysis. Experimental cutting tests with simulated process faults were conducted, where machinists with varying degrees of experience observed the process, listened to the machining sound and tried to determine whether cutting conditions were normal or if faults occurred. The primary research goal was to analyze how well operators can monitor the process using their various senses and to investigate the role of sound and auditory perceptions of trained professionals in cutting process supervision and monitoring. SPL measurements have shown that the sound pressure varies substantially in the machining environment, which is expected to affect the quality and volume of recorded machining sound depending on microphone positioning. Cutting tests have shown that the machinists use various senses to determine faults in the process, relying most significantly on auditory stimuli, with other factors, such as vibrations or visual examination of the workpiece having a secondary effect in the assessment of cutting process conditions and outcomes.
在工业4.0时代,加工声音已广泛应用于刀具状态监测系统、虚拟加工环境、远程加工解决方案中。然而,对于有经验的机械师如何在真实的加工环境中根据他们的听力来检测刀具磨损和不适当的切削条件,人们只给予了有限的关注。本文旨在实验调查和分析CNC操作员在切割过程中的听觉感知,以及他们利用听觉和专业知识检测不利切割条件和故障的能力。从声压级(SPL)的角度分析了加工环境中的声音。确定声音样本采集的最佳位置,并记录音频数据以供将来分析。进行了模拟工艺故障的实验切削试验,由具有不同经验程度的机械师观察工艺,聆听加工声音,并试图确定切削条件是否正常或是否发生故障。研究的主要目标是分析操作人员如何利用他们的各种感官来监控过程,并调查训练有素的专业人员在切割过程监督和监控中的声音和听觉感知的作用。声压级测量表明,在加工环境中,声压变化很大,根据麦克风的位置,这将影响录制的加工声音的质量和音量。切削试验表明,机械师使用各种感官来确定加工过程中的故障,主要依靠听觉刺激,其他因素,如工件的振动或视觉检查,在评估切削过程条件和结果方面具有次要作用。
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引用次数: 1
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Volume 2: Manufacturing Processes; Manufacturing Systems; Nano/Micro/Meso Manufacturing; Quality and Reliability
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