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The use of polymer agents in the reduction of hydrodynamic drag for heavy oil 聚合物剂在降低稠油流体动力阻力中的应用
Pub Date : 2018-09-30 DOI: 10.28999/2514-541X-2017-1-2-95-101
R. Sunagatullin, G. Nesyn, F. S. Zverev, A. Lyapin, Transneft-Sever Jsc
ransneft-Sever JSC, Ukhta, Russian Federation Conventional Drag-Reducing Agents (DRAs) based on higher alpha-olefin polymers do not always prove efficient for heavy oils, largely due to polymer solubility. Heavy oils have a high content of polar hetero-atomic (oxygen, sulphur, nitrogen, phosphorus) compounds which determine their solvent power to specific macromolecules. Higher alpha-olefin polymers are non-polar compounds of the paraffin series, and therefore, they experience collapse around the oil wax-appearance temperature (WAT), i.e. they fail to dissolve in liquid hydrocarbons due to thermodynamic and/or kinetic reasons. Another unfavourable factor is the high asphaltene content in heavy oil, which inhibits the dissolution of non-polar macromolecules by adsorbing them on the surface of polymer chips. Because good polymer solubility in liquid hydrocarbon is required for the Toms effect, these two factors appear most likely to be the cause of the reduced effectiveness in heavy oils of conventional DRAs. In order to improve affinity for these oils, polar groups such as carboxyl or aromatic substituents containing benzene nuclei with a dynamic π -electron system should be added to the polymer. A small number of ionic bonds may also be added to the polymer chain. Generally, the molecular architecture of DRA should be selected having specific pumping facilities in mind. This article discusses laboratory technology for DRA based on polar acrylic polymers, and describes its commercial form. It presents the laboratory equipment used to make qualitative predictions for the efficiency of various DRA in heavy oils.
基于高α -烯烃聚合物的传统减阻剂(DRAs)对稠油并不总是有效,这主要是由于聚合物的溶解性。重油具有高含量的极性杂原子(氧、硫、氮、磷)化合物,这决定了它们对特定大分子的溶解力。高α -烯烃聚合物是石蜡系列的非极性化合物,因此,它们在油蜡显现温度(WAT)附近会发生坍塌,即由于热力学和/或动力学原因,它们不能溶解在液态烃中。另一个不利因素是重油中的高沥青质含量,它通过吸附在聚合物切屑表面来抑制非极性大分子的溶解。由于Toms效应需要聚合物在液态烃中的良好溶解度,这两个因素似乎最有可能是常规DRAs在稠油中的效果降低的原因。为了提高对这些油的亲和性,应该在聚合物中加入极性基团,如含有苯核的具有动态π电子系统的羧基或芳香取代基。也可以在聚合物链上加入少量离子键。一般来说,在选择DRA的分子结构时应考虑到特定的泵送设施。本文讨论了基于极性丙烯酸聚合物的DRA的实验室技术,并介绍了其商业化形式。介绍了用于对稠油中各种降凝剂效率进行定性预测的实验室设备。
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引用次数: 2
An evaluation of additional criteria for assessing the condition of oil terminal tanks with the aim of extending safe service life - Part 1 以延长安全使用寿命为目的的油罐状态评定附加标准的评定。第1部分
Pub Date : 2018-09-30 DOI: 10.28999/2514-541X-2018-2-3-233-235
A. A. Katanov, M. V. Likhovtsev, D. Bushnev, Jsc Transneft Diascan
This article examines topical issues regarding the monitoring technical condition for vertical cylindrical tanks of oil terminals. It presents an analysis of standards in the Russian Federation and abroad for tank technical diagnostics in the area of strength calculations when determining the remaining lifetime of tank structures. The possibility of using laser scanning technology to evaluate tank technical condition is also demonstrated. Standards in the Russian Federation, unlike abroad, recommend carrying out strength calculations of tank structures using finite element methods and 3D models. These 3D models correspond to the real geometric shapes of structures, which are mapped using discrete geodesic surveying. Surface laser scanning technologies (SLS) have been in use in both domestic and foreign practice for over 12 years. They enable the geometric parameters of structures to be checked with high accuracy during operation. The issue. SLS technologies have not previously been used in the Russian Federation to develop computer models of tank structures for strength calculations and measurements using finite element methods
本文探讨了油站立式圆柱形储罐监测技术条件的相关问题。本文对俄罗斯联邦和国外在确定储罐结构剩余寿命时进行强度计算领域的储罐技术诊断的标准进行了分析。论证了利用激光扫描技术评价储罐技术状况的可能性。与国外不同,俄罗斯联邦的标准建议使用有限元方法和3D模型对储罐结构进行强度计算。这些三维模型对应于结构的真实几何形状,这些几何形状是使用离散测地线测量绘制的。表面激光扫描技术(SLS)在国内外已有超过12年的应用历史。它们可以在运行过程中高精度地检查结构的几何参数。这个问题。俄罗斯联邦以前还没有使用SLS技术开发油箱结构的计算机模型,以便使用有限元方法进行强度计算和测量
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引用次数: 0
Corrosion defect harmfulness by domain failure assessment diagram 腐蚀缺陷危害区域失效评估图
Pub Date : 2018-08-31 DOI: 10.28999/2514-541X-2018-2-3-163-177
G. Pluvinage, O. Bouledroua, M. H. Meliani
WE ARE REPORTING in this study the detection of 1888 corrosion defects using a magnetic pig over 70 km of a pipeline located in Algeria. This large amount of defects has been statistically analysed. The relative defect depth a/t exhibited a large scatter and no correlation was found between corrosion defect depth and length. For the necessity of repairing defect, two tools are available: the first is based on limit analysis and called the estimated repair factor (ERF) while the second is based on the failure assessment diagram. The adopted tool in the current study was the domain failure assessment diagram (DFAD). Analysis made with FAD concerns 66.8% of corrosion defects, with a limit analysis (LA) of 32.5%.After categorizing the corrosion defect according to the used analysis tool, the safety factor or probability of failure of each assessment point was determined and compared to the repairing criteria. It appears that the ERF criterion is more conservative in our case than the probabilistic criterion as a probability of failure of 10-4 or a non-dimensional crack driving force equal to mean minus three standard deviations.
在这项研究中,我们报告了在阿尔及利亚的一条70公里的管道中,使用磁性清管器检测了1888个腐蚀缺陷。这大量的缺陷已经过统计分析。相对缺陷深度a/t具有较大的离散性,腐蚀缺陷深度与长度之间没有相关性。针对缺陷修复的必要性,有两种工具可供选择:第一种工具是基于极限分析,称为估计修复因子(ERF),第二种工具是基于故障评估图。本研究采用的工具是域失效评估图(DFAD)。FAD分析涉及66.8%的腐蚀缺陷,极限分析(LA)为32.5%。根据所使用的分析工具对腐蚀缺陷进行分类后,确定各评估点的安全系数或失效概率,并与修复准则进行比较。在我们的情况下,ERF准则似乎比概率准则更保守,因为失效概率为10-4或无因次裂纹驱动力等于平均值减去三个标准差。
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引用次数: 3
Assessment of a cracked pipe subject to transient flow by the Monte Carlo method 用蒙特卡罗方法评估裂纹管道的瞬态流动
Pub Date : 2018-06-30 DOI: 10.28999/2514-541X-2018-2-2-135-145
M. Hassani, O. Bouledroua, M. H. Meliani, L. Sadou, G. Pluvinage
THE PURPOSE OF THIS WORK is to assess the risk of failure of cracked pipe due to fluid transient. A mathematical model has been established based on the mass and momentum conservation laws, the system of hyperbolic partial differential equations has been solved by the method of characteristics and a finite difference method to calculate the maximum pressure in the pipe. Afterwards, a finite element method have been used to perform a reliable assessment analysis of a cracked pipe used in water distribution by using Monte Carlo method and failure assessment diagram (FAD) tools to evaluate the safety factor from deterministic and probabilistic view points.
本工作的目的是评估由于流体瞬变而导致裂纹管道失效的风险。建立了基于质量和动量守恒定律的数学模型,用特征值法和有限差分法求解了双曲型偏微分方程组,计算了管内最大压力。在此基础上,采用有限元方法对某输水管道裂缝进行了可靠性评估分析,采用蒙特卡罗方法和失效评估图(FAD)工具,从确定性和概率角度对裂缝的安全系数进行了评估。
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引用次数: 2
Design aspects for connections, supports, and expansion loops in pipelines made from composite materials 复合材料管道中的连接、支撑和膨胀环的设计
Pub Date : 2018-06-30 DOI: 10.28999/2514-541X-2018-2-2-147-158
D. Pavlou
IT IS WELL KNOWN THAT sufficient methods and design codes exist for the design of connections and supports, as well as expansion loops, for pipelines made by carbon steel. However, since the fibre-reinforced composite materials are not widely used for pipelines fabrication, there is still a lack of design rules. The aim of the present work is to provide theoretical tools for dimensioning of joints, supports and expansion loops for pipelines made by composite materials. The derived formulae are based on the classical lamination theory. In order to avoid complex equations that are non-convenient for practical use, reasonable assumptions are adopted. Numerical results and practical design suggestions are provided.
众所周知,对于碳钢管道的连接和支撑以及膨胀回路的设计,已有足够的方法和设计规范。然而,由于纤维增强复合材料在管道制造中的应用并不广泛,因此在设计上还缺乏规范。本文的目的是为复合材料管道的接头、支撑和膨胀环的尺寸确定提供理论工具。推导公式基于经典层压理论。为了避免复杂的方程不方便实际使用,采用了合理的假设。给出了数值结果和实用的设计建议。
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引用次数: 1
An evaluation of the factors affecting the thermal state of frozen soils at the foundations of a buried oil pipeline 影响地下输油管道地基冻土热状态的因素评价
Pub Date : 2018-06-30 DOI: 10.28999/2514-541X-2018-2-2-83-95
S. Tataurov, V. Surikov
This article is a study of the temperature conditions of frozen soils at the foundation bed of the VSTO-1underground pipeline. It establishes the primary and secondary factors which affect these soils’ thermal state. In particular, this work demonstrates that there is no link between average annual air temperatures and a change to the temperature of frozen soils depth of yearly zero amplitudes close to underground sections of the oil pipeline route. As a first approximation, relationships were found for stabilizing the soil temperatures at the foundations of pipe hanging supports in underground sections over time with a combination of heat-insulating coatings and soil-temperature stabilizers. Primary and secondary factors were established which affect the thermal state of soils at the foundations of pipe hangers in the underground sections.
本文对vsto -1地下管线地基冻土温度条件进行了研究。确定了影响土壤热态的主要因素和次要因素。特别是,这项工作表明,在石油管道路线地下段附近,年平均气温与年零幅值冻土深度的温度变化之间没有联系。作为第一个近似,发现了使用隔热涂层和土壤温度稳定剂组合来稳定地下段管道悬挂支架基础土壤温度的关系。建立了影响地下段支吊架地基土热状态的主要因素和次要因素。
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引用次数: 2
A study of the cyclic damage to buried pipelines during the passage of seismic waves 地埋管道在地震波作用下的循环损伤研究
Pub Date : 2018-06-30 DOI: 10.28999/2514-541X-2018-2-2-97-105
V. M. Varshitskiy, E. N. Figarov, O. Kozyrev
THE SEISMIC STRENGTH of underground pipelines is assessed based on the axial stresses on the pipeline from the so-called particular combination of loads and impacts. When calculating the stresses from seismic impact, several standard coefficients are introduced, which assume some damage to the pipeline while ensuring the safety of people and the integrity of equipment. These coefficients also take into account anchoring, which depends on the  backfill soil and the degree of pipeline criticality. Permissible stresses are accepted in accordance with regulatory documents for design (SNiP 2.05.06-85). The seismic strength of the pipeline in operation is assessed taking into account the seismic impact intensity which is actually reached during an earthquake, and the loads and impacts which affect a pipeline in an earthquake, as well as any defects present in the pipeline wall.   When a seismic wave passes through an underground pipeline, the girth welds are exposed to an alternating cyclic impact. Here, it is relevant to estimate the fatigue damages accumulated over the course of the earthquake. The magnitude of this damage depends on the intensity of the earthquake, the seismograph of the earthquake, the speed with which the longitudinal seismic wave travels along the longitudinal axis of the pipeline, the degree to which the pipeline is anchored by the soil, and the stress concentration coefficient in any defects.   This article studies the accumulation of cycle-induced damage caused by a longitudinal seismic wave. The results may be applied for evaluations of the cyclic longevity of girth welds with defects in pipelines operating in seismic zones.
地下管道的抗震强度是根据所谓的荷载和冲击的特殊组合对管道产生的轴向应力来评估的。在计算地震冲击应力时,引入了几个标准系数,在保证人员安全和设备完整的前提下,对管道造成一定的破坏。这些系数还考虑了锚固,这取决于回填土和管道的临界程度。根据设计规范文件(SNiP 2.05.06-85)接受许用应力。运行中的管道的抗震强度评估考虑了地震时实际达到的地震冲击强度,地震中影响管道的载荷和冲击,以及管道壁上存在的任何缺陷。当地震波穿过地下管道时,环焊缝暴露在交替的循环冲击下。在这里,估计地震过程中累积的疲劳损伤是相关的。这种破坏的程度取决于地震的强度、地震的地震仪、纵向地震波沿管道纵轴传播的速度、管道被土壤锚定的程度以及任何缺陷的应力集中系数。本文研究了纵波引起的循环损伤累积。研究结果可应用于地震带管道缺陷环焊缝循环寿命的评价。
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引用次数: 0
Statistical analysis of mechanical test results for samples of pipes from trunk oil pipelines after long-term operation 石油干线管道长期运行后管件力学试验结果的统计分析
Pub Date : 2018-06-30 DOI: 10.28999/2514-541x-2018-2-2-107-122
D. Neganov, S. V. Skorodumov, N. Nikitin
CONDUCTING ANY SCIENTIFIC RESEARCH includes the process of acquiring, processing, and analysing data which are obtained as a result of one or a series of experiments.   Over the prolonged period for which science has existed, a multitude of methods have been created for obtaining experimental data. As part of studying the properties of materials, standard methods are applied for tensile, impact toughness, and hardness tests, as well as fatigue tests. This list of tests can be taken as a base which is used to establish the level and character of loads the given material is capable to sustain during operation. This paper examines approaches to processing experiment results which are obtained using standard (basic) methods when testing pipe steels for trunk oil and oil product pipelines.   At the present time, the degree of automation in experimental equipment is fairly high. However, there is still some human participation when preparing samples and setting-up the experiments, which may lead to errors occurring when performing the tests (the human factor). This article presents some approaches which make it possible to perform initial processing and verification of experimental data for errors and reliability, and against hypotheses and distribution laws for the results obtained. Methods are also suggested for determining the minimum quantity of samples to be tested, based on evaluation of the mechanical property variations in pipe steels.   Several approaches may be applied to solve the task of identifying links and relationships between the analysed parameters. The first approach is deterministic and requires long-term study. When one takes into account the considerable number of factors being studied, it is also fairly expensive and involves rather complicated experiments. The second approach is probabilistic and statistical, which allows implicit dependences to be established between series of measurements (correlation analysis) and linear (pair regression) and non-linear dependences (multiple regression) to be revealed between the parameters being examined. This study applies the statistical approach to analysing data from mechanical tests of pipe steels in trunk oil and oil product pipelines.
进行任何科学研究都包括获取、处理和分析从一次或一系列实验中获得的数据的过程。在科学存在的漫长时期里,人们创造了许多方法来获得实验数据。作为研究材料性能的一部分,标准方法应用于拉伸、冲击韧性和硬度试验以及疲劳试验。这个测试列表可以作为一个基础,用来确定给定材料在工作期间能够承受的载荷的水平和特征。本文论述了用标准(基本)方法对石油干线和成品油管道管材试验结果的处理方法。目前,实验设备的自动化程度已经相当高。然而,在准备样品和建立实验时,仍然有一些人为的参与,这可能导致在执行测试时发生错误(人为因素)。本文介绍了一些方法,这些方法可以对实验数据的误差和可靠性进行初步处理和验证,并对所得结果的假设和分布规律进行验证。根据对管材力学性能变化的评价,还提出了确定待测样品的最小数量的方法。可以采用几种方法来解决识别所分析参数之间的联系和关系的任务。第一种方法是确定的,需要长期研究。当考虑到大量的研究因素时,它也相当昂贵,并且涉及相当复杂的实验。第二种方法是概率和统计方法,它允许在一系列测量(相关分析)和线性(对回归)之间建立隐式依赖关系,并在被检查的参数之间揭示非线性依赖关系(多元回归)。本文应用统计方法对石油干线和成品油管道管材的力学试验数据进行了分析。
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引用次数: 2
Methods of early detection and monitoring of oil and oil products spills at water bodies, and an evaluation of their effectiveness 水体中石油和石油产品泄漏的早期检测和监测方法及其有效性评价
Pub Date : 2017-10-31 DOI: 10.28999/2514-541X-2018-2-3-205-219
S. Radionova, S. Polovkov, A. Gonchar, V. N. Slepnev
U CROSSINGS FOR TRUNK PIPELINES and the water areas around oil-loading ports are potential sources of oil pollution for internal waters. For this reason, monitoring oil and oil products (OOP) spills in such areas is extremely important. Early detection of OOP spills makes a timely and practical response to the spill possible, and makes it possible to begin taking measures to contain and clean up the spill and, in so doing, reduce the damage to the body of water, as well as minimising or completely avoiding damage to third party interests (the fishing industry, the water supply for the population etc.). This article presents the results of studying methods of monitoring and early detection of oil and oil products spills on the water surface, and the devices based on these methods. The aim of this study was to evaluate how effective these methods and devices are, and to consider the possibility of using them at OOP transporting and transloading facilities. The paper examines the basic physical and chemical processes which occur when oil spills into water. It also presents the results of analysing scientific works, methodological literature, presentations and reports from international task forces and foreign organisations related to this subject, as well as information from the websites of manufacturers of early detection and monitoring equipment. Comparative analysis and an evaluation of effectiveness has been carried out on the basis of criteria for comparison which were drawn up during the research, as well as on the basis of full-scale tests of the early detection and monitoring devices. Testing was carried out in the open water of the Ayaks Bay (Bukhta Ayaks) offshore area in the Peter the Great Gulf (Zaliv Petra Velikogo) using simulated oil product. From the results of this research, conclusions have been drawn on the possibility and viability of using devices and methods for early detection and monitoring of OOP spills at pipeline transporting and transloading facilities, as well as on the prospects of developing science and technology in the field of monitoring and early detection of oil and oil products spills. Vol. 2, No 3, September, 2018
干线管道U型道口和载油港周边水域是内水油类污染的潜在来源。因此,监测这些地区的石油和石油产品(OOP)泄漏是极其重要的。及早发现OOP泄漏,可以及时和实际地对泄漏作出反应,并可以开始采取措施控制和清理泄漏,从而减少对水体的损害,并尽量减少或完全避免对第三方利益(渔业、人口供水等)的损害。本文介绍了水面油品泄漏监测与早期检测方法的研究成果,以及基于这些方法的装置。本研究的目的是评估这些方法和设备的有效性,并考虑在OOP运输和转运设施中使用它们的可能性。本文考察了石油泄漏到水中时发生的基本物理和化学过程。它还介绍了与该主题相关的国际工作组和外国组织的科学著作、方法学文献、介绍和报告的分析结果,以及来自早期检测和监测设备制造商网站的信息。根据研究期间制定的比较标准以及对早期检测和监测装置进行的全面测试,进行了比较分析和有效性评价。测试在Peter the Great Gulf (Zaliv Petra Velikogo) Ayaks Bay (Bukhta Ayaks)近海区域的开放水域进行,使用模拟石油产品。通过本研究的结果,得出了在管道运输和转运设施中使用OOP泄漏早期检测和监测设备和方法的可能性和可行性,以及在石油和油品泄漏监测和早期检测领域发展科学技术的前景。第二卷第三期,2018年9月
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引用次数: 0
Vibration of pipelines under flexural dynamic loads 管道在弯曲动载荷作用下的振动
Pub Date : 2017-09-30 DOI: 10.28999/2514-541X-2017-1-2-143-151
D. Pavlou
A SYSTEM OF eight-coupled first-order partial differential equations describing the vibration response of pipelines under external flexural loads is derived. The decoupling of these equations yields a system of eight fourth-order partial differential equations. An analytical solution is achieved with the aid of integral transforms. Vibration analysis of pipelines subjected to impact and harmonic loads is provided.
导出了一个描述管道在外弯曲荷载作用下振动响应的八耦合一阶偏微分方程组。这些方程的解耦得到一个由八个四阶偏微分方程组成的方程组。利用积分变换得到了解析解。给出了管道在冲击载荷和谐波载荷作用下的振动分析。
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引用次数: 4
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Pipeline Science and Technology
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