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Experimental studies of operational properties of asphaltene-resin-wax deposits formed in oil trunk pipelines 石油干流管道沥青质-树脂-蜡沉积物运行特性的实验研究
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-22-28
R. Sunagatullin, R. Karimov, M. E. Dmitriev, M. I. Baykova
The paper presents the results of experimental laboratory studies of the properties of asphaltene-resin-wax deposits (ARWD) affecting the efficiency and reliability of pumping. The analysis of negative and positive properties of deposits, including corrosion impact of ARWD on the oil pipeline wall, was carried out. The thermal conductivity coefficient of heavy oil deposits samples taken from existing oil trunk pipelines (OTP) was measured. To assess the influence of the deposit layer on the smoothness of the inner surface of the pipe wall, tests were carried out to determine the roughness coefficient using the samples of pipe spool segments. The samples were cut from the sections of OTP under repair, the inner surface of which is covered with a layer of ARWD, accumulated and hardened during the long-term operation of pipelines, periodically affected by in-line cleaning pigs. The results of laboratory studies of the ARWD thermophysical properties confirmed the relatively high thermal insulation properties and smoothing ability of the deposit layer. Tests to assess the corrosion properties of ARWD showed the possibility of reducing the corrosion rate due to the passive protection of the deposit layer formed on the inner surface of the pipe wall.
本文介绍了影响泵送效率和可靠性的沥青质-树脂-蜡沉积物(ARWD)特性的室内实验研究结果。对沉积物的正负特性进行了分析,包括ARWD对石油管壁的腐蚀影响。测量了现有输油干线稠油沉积样品的导热系数。为了评估沉积层对管壁内表面平整度的影响,利用管芯段样品进行了粗糙度系数的测定试验。样品取自正在修复的OTP段,其内表面覆盖着一层ARWD,在管道的长期运行过程中积累和硬化,定期受到在线清洗清管器的影响。ARWD热物性的实验室研究结果证实了沉积层具有较高的保温性能和平滑能力。评估ARWD腐蚀性能的测试表明,由于在管壁内表面形成的沉积层的被动保护,有可能降低腐蚀速率。
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引用次数: 0
Design and maintenance of pipe networks transporting hydrogen pure or blended with natural gas 设计和维护输送纯氢或与天然气混合的氢的管网
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-30-45
G. Pluvinage, J. Capelle
Steel is subject to hydrogen embrittlement (HE). This problem is relatively accurate for pipes transporting hydrogen pure or blended with natural gas. Therefore this problem has to be taken into account for the design and maintenance of pipe networks for this kind of transport. Design needs to modify the design factor for computing maximum working pressure in this case. Defect harmfulness needs specific tools for each type of defect which are the same as for pipe transporting natural gas, but the admissibility criterion is modified when transporting hydrogen. For cracking, harmfulness is determined with a failure assessment diagram with steel fracture toughness under HE. For defect correction, the estimated repair factor (ERF) is changing due to modification of the flow stress. For gouging, the Constraint Modified Failure Assessment Diagram (CMFAD) incorporates the actual material failure master curve. For dents, the criterion proposed by Oyane et al take into account the major reduction of elongation at failure. The influence of HE on fatigue endurance is seen through the fatigue assessment diagram(fAD). Discussion is based on recategorisation of defect, assessment tools, embrittlement and fatigue life duration.
钢易发生氢脆(HE)。对于输送纯氢或与天然气混合的氢的管道,这个问题相对准确。因此,在设计和维护此类运输的管网时必须考虑到这一问题。在这种情况下,设计需要修改计算最大工作压力的设计因子。缺陷危害性与输气管道相同,每种类型的缺陷都需要特定的工具,但在输气氢气时修改了允许标准。对于裂纹,采用基于钢在HE作用下断裂韧性的失效评估图来确定其危害性。对于缺陷修正,估计的修复因子(ERF)由于流动应力的改变而发生变化。对于刨削,约束修正失效评估图(CMFAD)包含了实际的材料失效主曲线。对于凹痕,Oyane等人提出的准则考虑了失效时伸长率的主要降低。通过疲劳评价图(fAD)可以看出HE对疲劳耐力的影响。讨论基于缺陷的重新分类、评估工具、脆化和疲劳寿命。
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引用次数: 3
HSE in the Arctic: Forecasting of emergency situations at oil and gas facilities and emergency petroleum products’ spill response in Arctic climatic conditions 北极地区的HSE:北极气候条件下石油和天然气设施的紧急情况预测和紧急石油产品泄漏响应
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-52-61
N. Makhutov, A. Bolshakov, M. Zakharova, Yulia S. Glyazentsova, I. N. Zueva, O. Chalaya, S. Lifshits
The paper presents the results of the analysis and the risk assessment of the accidents at tanks and gas pipelines operating in the North, and the results of the study of a biological product for oil spills cleanup, produced from indigenous microorganisms – oil destructors recovered from Arctic permafrost soils.
本文介绍了对在北方运行的储罐和天然气管道事故的分析和风险评估的结果,以及对一种用于石油泄漏清理的生物产品的研究结果,这种产品是由从北极永久冻土中回收的本地微生物生产的-石油破坏者。
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引用次数: 1
Use of data mining in the corrosion classification of pipelines in Naphtha Hydro-Threating Unit (NHT) 数据挖掘在石脑油加氢装置(NHT)管道腐蚀分类中的应用
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-14-21
A. Samimi, P. Rajeev, A. Bagheri, A. Nazari, J. Sanjayan, Ahmadreza Amosoltani, M. T. Tarkesh Esfahani, S. Zarinabadi
Nowadays, computational tools for analyzing and collecting data in the operation of petroleum units are essential. One of the methods is the classification or regression to step in the overall process of knowledge extraction. In this paper, a specific type of decision tree algorithm, called the conditional contract arrangement, is Naphtha hydro-threating (NHT) units for 4 factors: Density, pH, total iron ions in vessels (S.FE) and H2S. All of these factors are related to corrosion in NHT units and this paper aims to optimize some conditions to eliminate it. In this regard, using ammonium water with a specific range and pH can be helpful. According to the obtained results the best range of density (in Feed) is less than 0.712 kg/m3, pH (water in vessels) is more than 6.5, S.FE is less than 1.4 ppm and H2S (in recycle gas) is less than 581 ppm. The outcomes also show how this approach can be used to gain insight into some refineries and how to deliver results in a comprehensible and user-friendly way.
目前,用于分析和收集石油装置运行数据的计算工具是必不可少的。其中一种方法是在整个知识提取过程中进行分类或回归。在本文中,一种特定类型的决策树算法,称为条件契约安排,是石脑油氢胁迫(NHT)单元的4个因素:密度、pH、容器中总铁离子(S.FE)和H2S。所有这些因素都与NHT装置的腐蚀有关,本文旨在优化一些条件来消除腐蚀。在这方面,使用具有特定范围和pH值的铵水会有所帮助。根据所得结果,最佳密度范围(进料)小于0.712 kg/m3, pH(容器中的水)大于6.5,s - fe小于1.4 ppm, H2S(循环气)小于581 ppm。结果还显示了如何使用此方法来深入了解某些精炼厂,以及如何以可理解和用户友好的方式交付结果。
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引用次数: 11
Assessment of the flow performance of oil pipelines using the operation discipline monitoring data 利用作业规程监测数据评价输油管道的流动性能
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-4-12
P. A. Revel-Muroz, Transneft, Yakov M. Fridlyand, S. Kutukov, A. I. Golyanov
The article presents a method of quantitative assessment of the oil transportation efficiency through the trunk pipelines’ segments, considering the flow performance of the line section. In accordance with the methodology, the assessment of the oil pipelines’ energy performance parameters is performed according to the data recorded by built-in tools of supervisory control and data acquisition (SCADA) system, including: • efficiency factor of the oil pumping station – according to readings of pressure gauges installed at the pump station inlet and in the discharge header; • control factor of the automated pressure control system (APCS) – according to the readings of the pressure gauges installed in the discharge header and in the pumping station outlet line; • flow performance of the oil pipeline segment – according to the readings of the pressure gauges at the inlet/outlet of the oil pumping station and at the end of the technological segment of the oil pipeline. Using the example of the oil pipeline operation data analysis, it is shown that the proposed comparison criterion, the performance factor of the technological segment, enables to determine all the traditionally used criteria for assessing the actual operating conditions of the trunk oil pipelines, to identify the characteristic features of each mode, to compare the operation parameters of the pipelines with various diameters and designs.
本文提出了一种考虑管段流动特性的主干管段输油效率定量评价方法。根据该方法,根据监控和数据采集(SCADA)系统内置工具记录的数据,对石油管道的能源性能参数进行评估,包括:•石油泵站的效率系数-根据安装在泵站入口和排放集箱中的压力表的读数;•自动压力控制系统(APCS)的控制系数-根据安装在排放集管和泵站出口管线上的压力表的读数;•石油管道段的流动性能-根据石油泵站入口/出口和石油管道技术段末端的压力表读数。以石油管道运行数据分析为例,表明所提出的工艺段性能因子比较准则能够确定所有传统的评价石油干管实际运行状况的标准,识别各种模式的特征,比较不同管径和设计的管道的运行参数。
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引用次数: 1
Integrated method of determining the size of clear opening area for through-thickness damages in underwater pipeline with encasement 水下包壳管道通厚损伤清开区大小的综合确定方法
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-62-66
E. I. Huseynli, R. Eminov, A. Ibragimova
The article describes the problem solution option to determine the size of the clear opening area for through-thickness damage in the underwater pipeline with encasement. The integrated method is proposed to determine damages like ruptures, bursts, kinks/breaks, etc., formed in the pipeline wall or in pipeline encasement joints. According to the proposed method, the main indicators that enable calculating the size of such damage – the distance to the point of damage occurrence and the pressure at the point of damage occurrence are determined separately – using fundamentally different methods. According to the method proposed, the distance to the point of through-thickness damage is determined by piezoelectric cells placed with a certain spacing in the pipeline – encasement annulus, and the pressure in the point of damage is estimated using classical design methods. The formula is obtained to calculate the size of the clear opening area for through-thickness damage according to the proposed integrated method.
本文介绍了水下有壳管道通厚损伤清开区大小确定的问题解决方案。提出了一种综合方法来确定在管道管壁或管壳接头处形成的破裂、爆裂、扭结/断裂等损伤。根据提出的方法,能够计算这种损害大小的主要指标- -到损害发生点的距离和损害发生点的压力- -是分别确定的- -使用根本不同的方法。该方法通过在管道包裹环空中以一定的间隔放置压电单元来确定到透厚损伤点的距离,并采用经典设计方法估计损伤点的压力。根据所提出的综合方法,得到了计算透厚损伤的净开口面积的公式。
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引用次数: 0
Petroleum products interface volume reduction in back-to-back batching 减少背靠背配料中石油产品界面体积
Pub Date : 2019-08-31 DOI: 10.28999/2514-541x-2019-3-1-46-51
N. N. Golunov
The paper deals with interface mixing in back-to-back batching light petroleum products along the same pipeline. It is known that when one petroleum product is pumped back-to-back in the line without any separating device, a mixture is formed in the interface area of consistently moving batches, which is generally a substandard product. Therefore, the issue of reducing the substandard product volume is an important task that attracts an attention of scientists for many years. Since it is known that the volume of the resulting mixture depends on the intensity of convection and turbulent diffusion processes in the fluid flow in the line, the hydraulic drag reduction, at least in the contact area of petroleum products, can reduce the interface volume. It is shown that drag-reducing agents, usually injected into the flow of the transported liquid, can also be successfully used to reduce the volume of the substandard mixture. Formulas are given for calculating the hydraulic drag coefficient of a liquid with a drag-reducing agent depending on the concentration of this additive, the Reynolds number and the relative equivalent roughness of the inner pipe wall. The main aspects of the drag-reducing agent injection to reduce the petroleum products interface mixing in back-to-back batching are presented.
本文研究了沿同一管道背靠背分批输送轻质石油产品时的界面混合问题。众所周知,当一种石油产品在没有任何分离装置的情况下在流水线上连续泵送时,在连续移动批次的界面区域形成混合物,通常是不合格产品。因此,减少不合格产品的数量是科学家多年来关注的一个重要课题。由于已知所得混合物的体积取决于流体在管道中流动的对流和湍流扩散过程的强度,因此水力阻力的减小,至少在石油产品的接触区域,可以减小界面体积。结果表明,通常在输送液体的流动中注入减阻剂,也可以成功地减少不合格混合物的体积。根据减阻剂的浓度、雷诺数和管内壁的相对等效粗糙度,给出了含减阻剂液体的水力阻力系数的计算公式。介绍了在背靠背配料中注入减阻剂减少成品油界面混合的主要方面。
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引用次数: 1
Study on the efficiency of ARPD (asphaltene, resin and paraffin deposit) solvents when preparing pipelines for the transportation of petroleum products 研究ARPD(沥青质、树脂和石蜡沉积)溶剂在制备石油产品输送管道时的效率
Pub Date : 2018-12-31 DOI: 10.28999/2514-541X-2018-2-4-311-319
M. Valiev, F. V. Timofeev, Yu. N. Oludina, A. Kuznetsov
THIS PAPER EXAMINES THE PROBLEM of selecting efficient ARPD solvents in order to prepare pipelines for petroleum product transport. Solvents are used to remove deposits from the inner surface of the pipeline. The article proposes an approach which outlines the key characteristics of the solvents tested (rate of ARPD dissolution, cleaning efficiency, critical saturation concentration, dissolving capacity). The parameters obtained help to calculate the volume of ARPD solvent and contact time necessary to completely remove deposits from the surfaces being treated.
本文探讨了为制备石油产品输送管道而选用高效的ARPD溶剂的问题。溶剂用于清除管道内表面的沉积物。本文提出了一种方法,概述了测试溶剂的关键特性(ARPD溶解速率、清洗效率、临界饱和浓度、溶解能力)。获得的参数有助于计算ARPD溶剂的体积和完全去除处理表面沉积物所需的接触时间。
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引用次数: 0
Swirling flow of a perfect liquid in modelling washout of tank bottom sediments 一种理想液体的旋流模拟槽底沉积物的冲刷
Pub Date : 2018-12-31 DOI: 10.28999/2514-541x-2018-2-4-287-294
V. Zholobov, S. Semin
The vortex-like flow structure desired for washout of the sediment beds can be calculated using an analytical solution to the Euler formula. It is shown that using a combined vortex flow with disturbing the layer of sediment makes it possible to increase the concentration of the suspended particles, and to provide conditions for cleaning.
泥沙冲刷所需的涡状流动结构可以用欧拉公式的解析解来计算。结果表明,采用涡流联合扰动沉淀层可以提高悬浮颗粒的浓度,并为清洗提供条件。
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引用次数: 0
Managing oil properties in order to optimise power consumption in trunk pipelines 管理油的性质,以优化主干管道的电力消耗
Pub Date : 2018-12-31 DOI: 10.28999/2514-541X-2018-2-4-243-264
Yakov M. Fridlyand, S. Kutukov
ORGANISATIONAL ARRANGEMENTS TO maximise energy efficiency are traditionally afforded a great deal of attention in pipeline oil transportation. Nonetheless, as has been shown by benchmark studies conducted by the International Association of Oil Transporters, there are still significant areas of improvement for lowering energy use. One promising area involves managing the flow properties of the fluids being pumped. There are some widely known technological solutions for pumping oil with diluting agents or by heating, or using anti-turbulent or depressor additives. However, significantly less consideration is given to possibilities for optimising the compositional blend of crude oils. These blends can be formed from a range of products from different suppliers, either at main pumping stations, or during line boosting at “tie-ins” in trunk pipelines.Forming commercial batches from a blend of crude oils shows promise as a logistical and technical measure. It would require its own methodological basis in order to produce solutions using effective algorithms to manage the technological process of pumping.This article presents methodological approaches to achieving the aim of optimising the composition of crude oil batches, according to the criterion of the minimum unit energy costs for pumping. It also evaluates how sensitive power consumption is to changes in viscosity, given various oil flow parameters in the pipelines, and provides a rationale for the conditions necessary to achieve a positive operational effect. In this research, an algorithm was developed for finding optimum concentration values for batches being prepared for transport, based on analysis of a viscosity isotherm for a binary mixture of oils.This study uses the example of calculating various options for forming binary mixtures from crude stock at delivery and acceptance points of the first process section of the Usa - Ukhta trunk pipeline, in order to demonstrate the option to reduce energy consumption by 4.5%, provided planned targets are met unconditionally.
在管道石油运输中,最大限度地提高能源效率的组织安排传统上受到了极大的关注。然而,正如国际石油运输协会进行的基准研究所显示的那样,在降低能源使用方面仍有重大的改进领域。一个很有前景的领域涉及管理被泵送流体的流动特性。有一些广为人知的技术解决方案是用稀释剂或加热,或使用抗湍流或降压剂添加剂泵送油。然而,对优化原油成分混合的可能性的考虑要少得多。这些混合物可以由来自不同供应商的一系列产品形成,无论是在主泵站,还是在干线管道的“接头”进行管道增压。将原油混合制成商业批量,作为一种物流和技术措施,前景广阔。它需要自己的方法基础,以便使用有效的算法来产生解决方案,以管理抽水的技术过程。本文提出了方法方法,以达到优化原油批次组成的目的,根据最小的单位能源成本的标准抽水。它还评估了在给定管道中各种油流参数的情况下,功率消耗对粘度变化的敏感程度,并为实现积极操作效果所需的条件提供了基本原理。在本研究中,基于对二元油混合物粘度等温线的分析,开发了一种算法,用于寻找准备运输的批次的最佳浓度值。本研究以计算美国-乌克兰干线管道第一工艺段原油库存在交付和验收点形成二元混合物的各种选择为例,以证明在无条件满足计划目标的情况下,降低4.5%能耗的选择。
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引用次数: 0
期刊
Pipeline Science and Technology
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