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Mechanical Strength Modeling of Particle Strengthened Nickel-Aluminum Alloys Strengthened by Intermetallic γ′ (Ni3Al) Precipitates 金属间化合物γ′(Ni3Al)强化颗粒强化镍铝合金的力学强度模拟
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-0629
J. Fragomeni
A Nickel-Aluminum alloy strengthened by γ′ (Ni3Al) intermetallic ordered coherent precipitates with a small misfit strain was used a demonstration material to develop a model to predict strengthening behavior during plastic deformation as a consequence of the γ′ particles acting as obstacles to the dislocations and thus impeding their glide motion through the alloy. It was determined that the two most dominate strengthening mechanisms in the Ni-Al system were order hardening when the particles were smaller than the critical looping radius, and Orowan strengthening when the particles were larger than the looping radius. In the overaged condition when the particles are large in size, the dislocations bypass and loop the particles by the Orowan mechanism. In the underaged to peak aged conditions where the particles are usually smaller than the looping radius, the dislocations shear the precipitates during deformation. The total polycrystalline yield strength included contributions from the intrinsic lattice strength, the solid solution strengthening, grain size strengthening, and particle strengthening which included the order hardening and Orowan strengthening contributions. The total mechanical yield strength for a Ni-6.27wt.%A1 alloy was predicted for the peak-aged condition based on the theory for order strengthening and was found to be in good agreement with the experimental peak-strength data for Ni-6.27A1.
利用一种由γ′(Ni3Al)金属间有序共相强化的镍铝合金,以一个小的错配应变作为示范材料,建立了一个模型来预测塑性变形过程中的强化行为,因为γ′颗粒作为位错的障碍,从而阻碍了它们在合金中的滑动运动。结果表明,当颗粒小于临界环半径时,Ni-Al体系中最主要的两种强化机制是有序强化,而当颗粒大于临界环半径时,则是Orowan强化。在过时效条件下,当颗粒尺寸较大时,位错通过Orowan机制绕过颗粒并形成环。在欠时效至峰时效阶段,颗粒通常小于环半径,位错在变形过程中剪切析出相。多晶总屈服强度包括本征晶格强度、固溶体强化、晶粒尺寸强化和颗粒强化,其中有序硬化和Orowan强化贡献。Ni-6.27wt的总机械屈服强度。根据有序强化理论对%A1合金峰时效状态进行了预测,结果与Ni-6.27A1的峰值强度实验数据吻合较好。
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引用次数: 0
Detailed Stress Analysis of a Spherical Acrylic Submersible by 3-D Finite Element Modeling 球形亚克力潜水器三维有限元模型详细应力分析
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-0626
P. S. Das
Harbor Branch Oceanographic Institution (HBOI) designed, built and has operated two JOHNSON-SEA-LINK (JSL) manned submersibles for the past 25 years. The JSL submersibles each incorporate a 66–68 in. (1.6764–1.7272 m) OD, 4–5.25 in. (0.1016–0.13335 m) thick acrylic two-man sphere as a Pressure Vessel for Human Occupancy (PVHO). This type of spherical acrylic sphere or submersible was first introduced in around 1970 and is known as Naval Experimental Manned Observatory (NEMO) submersibles. As the demand increases for ocean exploration to 3000 ft. (914.4 m) depth to collect samples, to study the ocean surfaces, the problem of developing cracks at the interface of these manned acrylic submersibles following few hundred dives have become a common phenomena. This has drawn considerable attentions for reinvestigation of the spherical acrylic submersible in order to overcome this crack generation problem at the interface. Therefore, a new full-scale 3-D nonlinear FEA (Finite Element Analysis) model, similar to the spherical acrylic submersible that HBOI uses for ocean exploration, has been developed for the first time in order to simulate the structural behavior at the interface and throughout the sphere, for better understanding of the mechanical behavior. Variation of the stiffness between dissimilar materials at the interface, lower nylon gasket thickness, over designed aluminum hatch are seemed to be few of the causes for higher stresses within acrylic sphere at the nylon gasket/acrylic interface. Following the basic understanding of the stresses and relative displacements at the interface and within different parts of the submersible, various models have been developed on the basis of different shapes and thickness of nylon gaskets, openings of the acrylic sphere, hatch geometry and its materials, specifically to study their effect on the overall performance of the acrylic submersible. Finally, the new model for acrylic submersible has been developed by redesigning the top aluminum hatch and hatch ring, the sphere openings at both top and bottom, as well as the nylon gasket inserts. Altogether this new design indicates a significant improvement over the existing spherical acrylic submersible by reducing the stresses at the top gasket/acrylic interface considerably. Redesigning of the bottom penetrator plate, at present, is underway. In this paper, results from numerical modeling only are reported in details. Correlation between experimental-numerical modeling results for the new model will be reported in the near future.
在过去的25年里,海港分支海洋研究所(HBOI)设计、建造并运营了两艘JOHNSON-SEA-LINK (JSL)载人潜水器。JSL潜水器每个都有一个66-68英寸。(1.6764-1.7272 m)外径,4-5.25 in(0.1016-0.13335 m)厚的二人丙烯酸球体,作为人类居住的压力容器(PVHO)。这种类型的球形丙烯酸球体或潜水器在1970年左右首次推出,被称为海军实验载人天文台(NEMO)潜水器。随着对海洋探测到3000英尺(914.4米)深度以收集样本、研究海洋表面的需求的增加,这些载人丙烯酸潜水器在几百次潜水后界面出现裂缝的问题已经成为一个普遍现象。为了克服这种界面裂纹的产生问题,对球形丙烯酸潜水器进行重新研究已引起人们的广泛关注。因此,一个新的全尺寸三维非线性有限元分析(有限元分析)模型,类似于HBOI用于海洋勘探的球形丙烯酸潜水器,首次被开发出来,以模拟界面和整个球体的结构行为,以便更好地理解力学行为。不同材料之间的刚度差异、较低的尼龙垫片厚度、过度设计的铝舱口似乎是导致尼龙垫片/丙烯酸界面丙烯酸球内应力较高的几个原因。在对潜水器界面和不同部位的应力和相对位移有了基本的了解之后,根据尼龙垫片的不同形状和厚度、丙烯酸球的开口、舱口的几何形状及其材料,开发了各种模型,专门研究它们对丙烯酸潜水器整体性能的影响。最后,通过重新设计顶部铝制舱口和舱口环,顶部和底部的球体开口以及尼龙垫片,开发了新的亚克力潜水器模型。总的来说,这种新设计与现有的球形丙烯酸潜水器相比有了显著的改进,大大减少了顶部垫片/丙烯酸界面的应力。目前,底部穿透板的重新设计正在进行中。本文仅详细报道了数值模拟的结果。新模型的实验与数值模拟结果之间的相关性将在不久的将来报道。
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引用次数: 0
Bolt Thread and Head Fillet Stress Concentration Factors 螺栓螺纹和头角应力集中系数
Pub Date : 1999-11-14 DOI: 10.1115/1.556168
T. F. Lehnhoff, Bradley A. Bunyard
Linear finite element analysis (fea) was performed to determine stress concentration factors for the threads and the bolt head fillet in a bolted connection. The fea models consisted of axisymmetric representations of a bolt and two circular steel plates each 20 mm in thickness. The bolts studied were 8, 12, 16, 20, and 24 mm diameter grade 10.9 metric bolts with the standard M thread profile. The threads were modeled at both the minimum and maximum allowable depths. The fillet between the bolt shank and bolt head connection was modeled at its minimum radius. Each bolt was loaded to its proof strength. A comparison is made to stress concentration factors typically used in bolted connection design. Stress concentration factors in the head fillet were 3.18, 3.23, 3.63, 3.58, and 3.90 for the 8, 12, 16, 20, and 24 mm bolts, respectively. Thread stress concentration factors were highest in the first engaged thread and decreased in each successive thread moving toward the end of the bolt. Stress concentration factors for the shallow thread models ranged from 1.17 to 4.33, 0.87 to 4.32, 0.83 to 4.67, 0.87 to 4.77, and 0.82 to 4.82 for the 8, 12, 16, 20, and 24 mm bolts, respectively. Likewise, stress concentration factors for the deep thread models ranged from 1.18 to 4.80, 0.88 to 4.80, 0.78 to 5.12, 0.83 to 5.17, and 0.82 to 5.22 for the 8, 12, 16, 20, and 24 mm bolts, respectively.
采用线性有限元分析方法确定了螺栓连接中螺纹和螺栓头圆角的应力集中系数。有限元模型由一个螺栓和两个各20毫米厚的圆形钢板的轴对称表示组成。所研究的螺栓是8,12,16,20和24mm直径等级10.9公制螺栓,具有标准的M螺纹轮廓。在最小和最大允许深度下对螺纹进行建模。螺栓杆和螺栓头连接之间的圆角以最小半径建模。每个螺栓都装上了它的强度。对螺栓连接设计中常用的应力集中系数进行了比较。8、12、16、20和24 mm螺栓头角应力集中系数分别为3.18、3.23、3.63、3.58和3.90。螺纹应力集中系数在第一个啮合螺纹中最高,在向螺栓末端移动的每个螺纹中依次降低。8、12、16、20和24 mm螺栓浅螺纹模型的应力集中系数分别为1.17 ~ 4.33、0.87 ~ 4.32、0.83 ~ 4.67、0.87 ~ 4.77和0.82 ~ 4.82。同样,8、12、16、20和24 mm螺栓的深螺纹模型应力集中系数分别为1.18 ~ 4.80、0.88 ~ 4.80、0.78 ~ 5.12、0.83 ~ 5.17和0.82 ~ 5.22。
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引用次数: 39
Test Geometries for Bondline Cracked Photoelastic Models; Preliminary Results 键合线裂纹光弹性模型的试验几何初步结果
Pub Date : 1999-10-01 DOI: 10.1115/imece1999-0610
C. Smith, K. Gloss, C. Liu
By interrogating polyurethane specimens containing bondlines with cracks photoelastically, the authors are conducting a study of the effect of fixed ends upon the stress intensity factor (SIF) for double edge cracked specimens for test specimens of relatively short height. Preliminary results suggest that, while the presence of the bondline increases the SIF with increasing crack length, reducing the specimen height will reduce the SIF level for all crack lengths.
通过对含有裂纹结合线的聚氨酯试样进行光弹性分析,作者对相对较短高度的双边缘裂纹试样的固定端对应力强度因子(SIF)的影响进行了研究。初步结果表明,随着裂纹长度的增加,结合线的存在会增加SIF,而降低试件高度会降低所有裂纹长度的SIF水平。
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引用次数: 1
Damage Study in Notched Particulate Composite Specimens Under Non-Uniform Strain Loading 非均匀应变加载下缺口颗粒复合材料损伤研究
Pub Date : 1999-08-01 DOI: 10.1115/imece1999-0611
Y. W. Kwon, C. Liu
This paper studied crack initiation in a hard particle reinforced composite with a soft rubber-like matrix material using a numerical technique. The numerical specimen considered had a semi-circular notch with a linearly varying length. The initial crack size occurring at the notch tip was modeled and predicted using a micro/macro-approach along with a damage model. A criterion to predict the initial crack size was proposed based on the size of a localized unstable material zone. Different notch sizes were compared to their initial crack sizes.
本文采用数值方法研究了含软质类橡胶基材料的硬质颗粒增强复合材料的裂纹萌生问题。所考虑的数值试样具有一个长度线性变化的半圆形缺口。采用微观/宏观方法和损伤模型对缺口尖端的初始裂纹尺寸进行了建模和预测。提出了一种基于局部不稳定区域尺寸的初始裂纹尺寸预测准则。不同缺口尺寸与初始裂纹尺寸进行了比较。
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引用次数: 0
Thermal Shape Vectors in Finite Element Shape Optimization of a Steering Knuckle 转向节有限元形状优化中的热形状矢量
Pub Date : 1998-11-15 DOI: 10.1115/imece1998-0897
M. Krishna, Michael R. Fetcho
The application of shape optimization using shape vectors, generated by thermal loading, has been presented. A steering knuckle is to be redesigned for weight reduction. Since it is not uniform in shape, it is very cumbersome to use traditional loads and/or displacement methods to generate shape vectors. So different regions of the steering knuckle are subjected to thermal loads independently, and the resulting displacements are used as shape vectors. Shape optimization is performed in MSC/NASTRAN using ‘Direct Linearization’ method. Design directions have been obtained to reduce its weight by 7.6%. In conclusion, thermal displacements can be used in shape optimization of a steering knuckle.
介绍了利用热载荷产生的形状矢量进行形状优化的应用。转向节是为了减轻重量而重新设计的。由于其形状不均匀,使用传统的载荷和/或位移方法生成形状矢量非常麻烦。因此,转向节的不同区域分别承受热载荷,并将产生的位移作为形状矢量。在MSC/NASTRAN中使用“直接线性化”方法进行形状优化。得到了减重7.6%的设计方向。综上所述,热位移可以用于转向节的形状优化。
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引用次数: 2
Fatigue-Life Prediction of SiC Particulate Reinforced Aluminum Alloy 6061 Matrix Composite Using a Weibull Distribution Model 基于威布尔分布模型的SiC颗粒增强铝合金6061基复合材料疲劳寿命预测
Pub Date : 1998-11-15 DOI: 10.1115/imece1998-0892
D. Shan, H. Nayeb-Hashemi
This paper presents the feasibility of acoustic emission technique in predicting the residual fatigue life prediction of 6061-T6 aluminum matrix composite reinforced with 15 vol. % SiC particulates (SiCp). Fatigue damages corresponding to 40%, 60% and 80% of total fatigue life were stimulated at a cyclic stress amplitude. The specimens with and without fatigue damage were subjected to tensile tests. The acoustic emission activities were monitored during tensile tests. The number of the cumulative AE events increased exponentially with the increase of strain during tensile tests. This exponential increase occurred when the material was in the plastic regime and was attributed mainly to SiC particulate/matrix interface decohesion. The cumulative events during post fatigue tensile tests reduced with the decrease of the fatigue residual life. Based on the high cycle fatigue damage accumulation model, a Weibull probability distribution model is developed to explain the post fatigue AE activity of specimens during tensile test. Using the model, the residual fatigue life can be predicted by testing the specimen in tension and monitoring the AE events. In high cycle fatigue, it was observed that the residual tensile strengths of the material did not change significantly with prior cyclic loading damages since the high cycle fatigue life was dominated by the crack initiation phase.
本文介绍了声发射技术预测15vol . % SiC颗粒增强6061-T6铝基复合材料残余疲劳寿命的可行性。在一定的循环应力幅值下,分别模拟了占总疲劳寿命40%、60%和80%的疲劳损伤。对有疲劳损伤和无疲劳损伤的试件进行拉伸试验。在拉伸试验期间监测声发射活动。在拉伸试验中,累积声发射事件的次数随着应变的增加呈指数增长。这种指数增长发生在材料处于塑性状态时,主要归因于SiC颗粒/基体界面脱黏。疲劳后拉伸试验累积事件随疲劳剩余寿命的减小而减小。基于高周疲劳损伤积累模型,建立了威布尔概率分布模型来解释试件在拉伸试验过程中的疲劳后声发射活动。利用该模型,可以通过试样的拉伸试验和声发射事件监测来预测残余疲劳寿命。在高周疲劳状态下,由于高周疲劳寿命主要由裂纹萌生阶段决定,材料的残余抗拉强度随先前的循环加载损伤变化不明显。
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引用次数: 0
Residual Stress Measurement in Spot Welds and the Effect of Fatigue Loading Using High Sensitivity Moire Interferometry 采用高灵敏度云纹干涉测量点焊残余应力及疲劳载荷的影响
Pub Date : 1998-11-15 DOI: 10.1115/imece1998-0890
S. Khanna, Canlong He, H. Agrawal
Residual stress distribution has been determined in spot welds, which are generally used to join mild steel sheets. Various spot weld configurations were investigated using the full-field, experimental, optical technique of high sensitivity moiré interferometry. These stresses were found to be in the range 250–300 MPa (tensile) in the center and decreased to 40–100 MPa (tensile) at the edge of the weld nugget. Low cycle fatigue loading of the spot weld caused the residual stress to drop in the weld center by about 30% and increase at the edges by as much as 100%.
对一般用于连接低碳钢薄板的点焊中的残余应力分布进行了测定。采用高灵敏度莫尔干涉法的全视场实验光学技术研究了不同的点焊结构。焊缝中心的应力范围为250 ~ 300 MPa(拉伸),焊核边缘的应力范围为40 ~ 100 MPa(拉伸)。低周疲劳载荷使焊缝中心残余应力下降约30%,焊缝边缘残余应力增加高达100%。
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引用次数: 0
Discrete Wavelet Analysis of Acoustic Emissions During Fatigue Loading of Carbon Fiber Reinforced Composites 碳纤维增强复合材料疲劳加载声发射的离散小波分析
Pub Date : 1998-11-15 DOI: 10.1115/imece1998-0893
Girish P. Kamala, J. Hashemi, A. Barhorst
Acoustic Emissions (AE) are generated during operational loading of Fiber Reinforced Composite (FRC) materials due to various sources of fracture. These sources which include matrix fracture, fiber fracture, splitting and delamination could be generated individually or simultaneously. The multiplicity of defects and failure modes creates problems in identifying and distinguishing various sources of emissions. This analysis is further complicated due to the friction related emissions (generated during grating of newly generated damage surfaces and fretting of broken fibers with matrix) that mask the actual signal and in most cases, exceeds the emissions from actual damage. The objectives of this research was to decompose the AE signals into different levels based on frequency, identify frequency of friction based emissions and to associate various failure modes with specific frequencies. Through utilization of Wavelet transforms, it became possible to present the spectral composition of a transient signal (AE signal) in a time-frequency map. The results indicate that Wavelet analysis would be an effective tool in the analysis of AE by providing information relative to the frequency of the emissions and assist researchers in determining the extent and type of damage during online inspection of component.
声发射(AE)是纤维增强复合材料(FRC)在运行载荷过程中由于各种断裂源而产生的。这些来源包括基体断裂、纤维断裂、劈裂和分层,可以单独产生,也可以同时产生。缺陷和失效模式的多样性在识别和区分各种排放源方面造成了问题。由于摩擦相关的辐射(在新产生的损伤表面的光栅和断裂纤维与基体的微动期间产生)掩盖了实际信号,并且在大多数情况下超过了实际损伤的辐射,因此该分析进一步复杂化。本研究的目的是基于频率将声发射信号分解为不同的水平,识别基于摩擦的发射频率,并将各种失效模式与特定频率联系起来。利用小波变换,可以用时频图表示瞬态信号(AE信号)的频谱组成。结果表明,小波分析可以作为一种有效的声发射分析工具,提供与发射频率相关的信息,有助于研究人员在部件在线检测过程中确定损伤的程度和类型。
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引用次数: 1
Processing Induced Warpage in Composite Cylindrical Shells 复合材料圆柱壳的加工诱发翘曲
Pub Date : 1998-11-15 DOI: 10.1115/imece1998-0884
T. Meink, M. Shen
This paper investigates a cause for warpage in structures manufactured using filament winding or fiber placement. This warpage phenomena has been determined to be caused by fiber/resin consolidation resulting from manufacturing parameters including: cure pressure, winding tension, and material system characteristics. This is a non-thermal phenomena and is independent of cure temperature, or finished part operational environments. A novel theory has been developed to predict the warpage or “springback” resulting from the processing induced strain gradient that develops in laminates due to the consolidation. This paper utilizes a strain model derived previously to develop a warpage prediction model utilizing Classical Laminated Plate Theory (CLT). This theoretical solution is than compared to experimental results for hoop wound test specimens. The end goal of the research is to develop a springback prediction model that can be applied to large scale parts utilizing consolidation parameters measured at the coupon level.
本文研究了长丝缠绕或纤维放置制造的结构翘曲的原因。这种翘曲现象被确定是由纤维/树脂固结引起的,这些固结由制造参数引起,包括:固化压力、缠绕张力和材料系统特性。这是一种非热现象,与固化温度或成品操作环境无关。一种新的理论已经发展到预测翘曲或“回弹”造成的加工诱导应变梯度,在层合板由于固结发展。本文利用已有的应变模型,利用经典叠合板理论(CLT)建立了翘曲预测模型。该理论解与环绕试验试样的实验结果进行了比较。研究的最终目标是开发一种回弹预测模型,该模型可以应用于大型部件,利用在优惠券水平上测量的固结参数。
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引用次数: 8
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Recent Advances in Solids and Structures
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