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2018 Global Fluid Power Society PhD Symposium (GFPS)最新文献

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Pub Date : 2018-07-01 DOI: 10.1109/gfps.2018.8472388
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引用次数: 0
Analysis of hydraulic units manufactured by powder bed fusion 粉末床熔合液压装置的分析
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472401
R. Pavel, Rodionov Leonid, Satsyuk Ivan
This work provides collecting, analyzing and discussing the published information in the field of additive manufacturing of hydraulic units, hydrodynamic characteristics, hydraulic and mass-dimensional characteristics, sealing of hydraulic units [1], [2], [3]. The goal of the research consists of producing hydraulic units with increased energy efficiency manufactured by the SLM method. To do this, the authors have provided an overview of the current state of the hydraulic units manufactured by the powder bed fusion technologies. Groups of units and their parts, most frequently produced by powder bed fusion technologies have been placed special emphasis on. In the examined units, the pressure and flow rates remained the same as in the original manufacturing method. The use of optimal design programs led to a reduction in the mass and dimensions of the casing parts by 95% and 75% respectively, and also to obtaining 60% less pressure loss at a given flow rate. The SLM method has been identified as the most optimal for producing sealing surfaces. From the point of view of surface quality, we have come to conclusion that the roughness of the valves channels, manifolds and valve blocks within Ra 2-40 μ m can be obtained by powder bed fusion technologies. For spool valves and valve-saddle surfaces obtained by powder bed fusion technologies, post-processing is required because of the requirement for lower durability for long- term performance. Further research will be focused on the development of a methodology for designing energy-efficient hydraulic units with reduced mass and hydrodynamic characteristics.
本工作收集、分析和讨论了液压单元增材制造、流体动力特性、液压和质量尺寸特性、液压单元密封等领域的公开资料[1]、[2]、[3]。该研究的目标包括通过SLM方法生产提高能源效率的液压单元。为此,作者概述了粉末床熔合技术制造的液压装置的现状。最常见的是由粉末床熔合技术生产的单元组及其部件已被特别强调。在测试单元中,压力和流量保持与原始制造方法相同。优化设计程序的使用使套管部件的质量和尺寸分别减少了95%和75%,在给定流量下压力损失也减少了60%。SLM方法被认为是生产密封面的最佳方法。从表面质量的角度来看,我们得出结论,粉末床熔合技术可以获得Ra 2-40 μ m范围内的阀门通道、歧管和阀块的粗糙度。对于通过粉末床融合技术获得的滑阀和阀座表面,由于对长期性能的耐久性要求较低,因此需要进行后处理。进一步的研究将集中在设计具有减少质量和水动力特性的节能液压装置的方法上。
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引用次数: 0
Analysis of the Run-in Behavior of Axial Piston Pumps 轴向柱塞泵的磨合特性分析
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472371
Roman Ivantysyn, A. Shorbagy, J. Weber
Axial piston pumps are universal displacement machines that are used in a vast variety of applications. Their high pressure resistance and ease of operation make them very popular, especially in mobile applications. Each pump is designed to last several thousand operating hours, but some fail before their expected time. Aspects that play a role in premature failure, are the load cycle, the application, and also the manufacturing tolerances of the parts that define the sealing interface. These tolerances are already very tight for these machines, nevertheless every pump will behave differently in their first operating hours- the run-in. This paper gives a small glimpse into this phenomenon.The run-in is the period where the pump parts experience higher than usual wear, which means that the sealing lands will conform to a geometry that will support the load. It is known that the run-in varies even within one pump model. However, there are many unknowns, for example the ideal run-in operating conditions or the dependency on external conditions such as oil, temperature or loads. Another unknown is whether the geometry after the run-in will always be the same, for the same run-in procedure, or does it vary depending the tolerances of the parts.To give some answers to these questions an innovative test rig was built, to measure the temperatures and fluid film thickness of the slipper/swash plate and cylinder block/valve plate interface of an axial piston pump. Other information such as particles, pressures and vibration were recorded, to give a unique insight into the inner workings of a pump. In addition, a very sophisticated simulation tool, called Caspar FSTI, was used to model the tribological interfaces, place the sensors in critical regions and predict run-in patterns. Previous publications of the authors have shown first trends of wear, within this paper the run-in of the pump will be analyzed more in detail.
轴向柱塞泵是一种广泛应用的通用位移机械。它们的高耐压性和易于操作使它们非常受欢迎,特别是在移动应用程序中。每台泵的设计工作时间为几千小时,但有些泵在预期时间之前就失效了。在过早失效中起作用的方面是载荷周期,应用,以及定义密封界面的零件的制造公差。对于这些机器来说,这些公差已经非常严格了,尽管如此,每个泵在第一个运行小时(磨合期)的表现都会有所不同。本文对这一现象作了简要介绍。磨合期是泵部件经历比平时更高磨损的时期,这意味着密封件将符合支撑载荷的几何形状。众所周知,即使在同一种泵型号中,磨合量也会发生变化。然而,还有许多未知因素,例如理想的磨合操作条件或对油、温度或负载等外部条件的依赖。另一个未知的是,对于相同的磨合程序,磨合后的几何形状是否总是相同的,或者它是否根据零件的公差而变化。为了回答这些问题,设计了一种新型的轴向柱塞泵滑靴/斜盘、缸体/配流盘界面温度和液膜厚度的测试装置。其他信息,如颗粒、压力和振动也被记录下来,从而对泵的内部工作情况有了独特的了解。此外,他们还使用了一种非常复杂的仿真工具Caspar FSTI来模拟摩擦学界面,将传感器放置在关键区域,并预测磨合模式。作者以前的出版物已经显示了磨损的第一个趋势,在本文中,将更详细地分析泵的磨合。
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引用次数: 2
Influence of non-Newtonian fluid on transient operation of a liquid packaging machine: a combined 1D-3D approach 非牛顿流体对液体包装机瞬态运行的影响:一种结合1D-3D的方法
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472382
Matteo Venturelli, M. Milani, L. Montorsi, C. Torelli
This paper investigates the predictive capabilities of numerical simulation for addressing the actual operation of the hydraulic system of a filling machine for beverage packaging processes. The lumped and distributed parameter approach is compared to the full CFD simulation of the filling system and the accuracy of the results obtained is assessed in case of Newtonian and non-Newtonian fluids. First, the 0D-1D model of the complete hydraulic system of the machine filling process is constructed and validated against experimental measurements carried out using water as an operating fluid. Afterward, a combined 1D/3D simulation is carried out in order to simulate the real control strategy of the machine as well as to accurately determine the flow dynamic within the piping. Finally, the two approaches are confronted when using a non-Newtonian fluid and their advantages and limitations are outlined.
本文研究了数值模拟对饮料包装灌装机液压系统实际运行的预测能力。将集总参数和分布参数方法与充注系统的全CFD模拟进行了比较,并对牛顿流体和非牛顿流体情况下所得结果的准确性进行了评估。首先,建立了机器灌装过程完整液压系统的0D-1D模型,并通过以水为操作流体的实验测量进行了验证。然后进行了一维/三维联合仿真,以模拟机床的真实控制策略,并准确确定管道内的流动动态。最后,在使用非牛顿流体时,对这两种方法进行了比较,并概述了它们的优点和局限性。
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引用次数: 2
Sensorless Position Control For Electro-Hydraulic System–A technological status review 电液系统无传感器位置控制技术现状综述
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472381
Siavash Danaee, T. Minav, M. Pietola
Physical sensors have traditionally been used to obtain position information. These sensors possess certain deficiencies, such as a dependency on the working environment. Nevertheless, by removing the position sensors as well as defining methods and algorithms, it will be possible to indirectly obtain data from other present sensors. This paper surveys studies on sensorless position control on electric motors and hydraulic systems by reviewing the offered methods, their advantages and disadvantages, and future trends. By understanding the sensorless techniques in electrical motors and hydraulic systems, the future trends of electro-hydraulic systems will have a vast potential for improvement.
传统上,物理传感器被用来获取位置信息。这些传感器具有某些缺陷,例如对工作环境的依赖性。然而,通过移除位置传感器以及定义方法和算法,将有可能间接地从其他现有传感器获得数据。本文综述了电机和液压系统无传感器位置控制的研究现状,评述了各种方法的优缺点,并展望了未来的发展趋势。通过了解电机和液压系统中的无传感器技术,电液系统的未来趋势将有巨大的改进潜力。
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引用次数: 3
Enhanced energy efficiency of industrial application by direct driven hydraulic unit 直接驱动液压装置提高了工业应用的能源效率
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472365
Teemu Koitto, O. Calonius, Heikki Kauranne, T. Minav, M. Pietola
Direct Driven Hydraulic (DDH) systems, which are characterized by a closed circuit type and a speed-controlled pump, offer a possibility of reaching higher energy efficiencies compared to the traditional open circuit type valve-controlled systems, and simultaneously offering high accuracy and dynamics. This study presents experimental results gained with a DDH system applied to an industrial position control application. The results include the system behavior regarding the accuracy of position control, pressures, power, and energy consumption with three different system structures: basic DDH, load- compensated DDH and load-compensated and damped DDH. It was found that compared to valve-controlled hydraulics, DDH system offered potential for significant energy savings, especially if combined with hydraulic load compensation. However, without damping, the motion involved marked vibrations in the end of the stroke. Vibrations were avoided by introducing damping, but at the cost of reduced energy efficiency.
直接驱动液压(DDH)系统的特点是采用闭环类型和速度控制泵,与传统的开路阀控系统相比,可以实现更高的能效,同时提供高精度和动态特性。本文介绍了将DDH系统应用于工业位置控制的实验结果。结果包括在基本DDH、负载补偿DDH和负载补偿和阻尼DDH三种不同系统结构下,系统在位置控制精度、压力、功率和能耗方面的行为。研究发现,与阀控液压系统相比,DDH系统具有显著的节能潜力,特别是与液压负载补偿相结合时。然而,在没有阻尼的情况下,运动在冲程结束时涉及明显的振动。通过引入阻尼来避免振动,但以降低能源效率为代价。
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引用次数: 2
Position Control of Pneumatic Cylinder Actuated by Low-Cost On/Off Valves Pulse Number Modulation 低成本开关阀脉冲数调制驱动的气缸位置控制
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472404
P. Greshniakov, H. Handroos, V. Sverbilov
A replacement of a proportional valves with digital valves in pneumatic positioning systems possesses numerous attractive features that reduce the cost of actuation systems. Due to operation of pneumatic actuator with digital valves continuous switching mode is possible. Such mode decreases the system efficiency and valve durability. A large number of parallel connected valves is better to be controlled separately with a large number of opening state combinations because it decreases switching and increases efficiency. It also leads to better performance than the traditional control solutions based on digital valves, which are being widely adopted in industrial applications such as robotics, automobiles, manufacturing, and motion simulators. This paper introduces and investigates the benefits of the pneumatic actuation systems with a large number of parallel connected low-cost on/off valves acting in pulse number modulation.
在气动定位系统中,用数字阀代替比例阀具有许多有吸引力的特点,可以降低执行系统的成本。由于气动执行机构的操作与数字阀连续切换模式是可能的。这种方式降低了系统效率和阀门的耐用性。大量并联连接的阀门最好采用大量开度状态组合单独控制,因为这样减少了开关,提高了效率。它也比基于数字阀的传统控制解决方案具有更好的性能,数字阀在机器人、汽车、制造业和运动模拟器等工业应用中被广泛采用。本文介绍并研究了采用大量并联低成本开关阀进行脉冲数调制的气动驱动系统的优点。
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引用次数: 2
Performance and Flow Field Analysis of Flapper Deflection Servo Valve 挡板偏转伺服阀性能及流场分析
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472394
Lv Xinbei, Lomakin Vladimir, Li Songjing
Nowadays, more and more attention has been paid to the flapper deflection servo valve for its long service life and lasting antifouling. As a core part of flapper deflection servo valve, deflector pilot stage’s performance has a serious impact on the capability of the entire servo valve. Aiming to improve the performance of deflector pilot stage and observing the cavitation variation of flow field, this paper establishes a suitable numerical simulation model of the deflector pilot stage by software STAR-CCM+. New performance parameter whose name is pressure-sensitive coefficient number is proposed to reflect the character of pressure variation in deflector pilot stage. By changing the configuration of inlet nozzle, the cavitation variation and pressure-sensitive coefficient number are analyzed to get a higher performance. At last the best size is obtained which include the height, width and the position of symmetrical characteristic.
目前,挡板偏转伺服阀以其超长的使用寿命和持久的防污性能越来越受到人们的重视。偏转阀先导级作为挡板偏转伺服阀的核心部件,其性能的优劣对整个伺服阀的性能有着重要的影响。为了提高导流板导流级的性能,观察流场的空化变化,利用STAR-CCM+软件建立了合适的导流板导流级数值模拟模型。提出了新的性能参数压敏系数数来反映导流板先导级压力变化特征。通过改变进口喷嘴的结构,分析空化变化和压敏系数数,以获得更高的性能。最后得到了包含高度、宽度和对称特征位置的最佳尺寸。
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引用次数: 5
Design of a semi-physical dynamic model for a pneumatic bulge test using local model networks trained with FEM data 利用局部模型网络训练有限元数据,设计气动胀头试验的半物理动力学模型
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472362
G. Matthiesen, A. Braun, O. Reinertz, K. Schmitz
The modelling of hydraulic and pneumatic systems is essential for the machine development and control design process. In most cases, lumped parameter models provide sufficient accuracy. However, for some fluid power systems this approach doesn’t result in a useful model for example due to non-linearities of the system. An approach to overcome this issue is the use of local model networks. In this paper, a brief introduction into local model networks is given presenting the basic idea and the approximation algorithm used to derive the network. In the following, a calculation scheme is presented that allows fast evaluation of the network and thus enables the implementation into machine control for small cycle-times. The local model network approach is used to model the pneumatic hot gas bulge test, which is used in material characterisation. A database generated from FEM simulation is applied to set up the local model network. The final result is the comparison and discussion of the local model network output and a training set generated from FEM simulation.
液压和气动系统的建模对机床的开发和控制设计过程至关重要。在大多数情况下,集总参数模型提供了足够的准确性。然而,对于一些流体动力系统,由于系统的非线性,这种方法不能得到一个有用的模型。克服这个问题的一种方法是使用局部模型网络。本文简要介绍了局部模型网络的基本思想和用于推导网络的近似算法。在下面,提出了一种计算方案,允许快速评估网络,从而能够实现小周期时间的机器控制。采用局部模型网络方法对材料表征中常用的气动热胀试验进行建模。利用有限元模拟生成的数据库建立了局部模型网络。最后将局部模型网络输出与有限元模拟生成的训练集进行了比较和讨论。
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引用次数: 0
Modeling of Friction Losses in Offshore Knuckle Boom Crane Winch System 海上转向节臂起重机绞车系统摩擦损失建模
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472316
G. Moslått, M. Hansen
This paper presents a method for friction modeling in a hydraulically actuated multi motor winch system of an offshore knuckle boom crane. The method is based on a combination of a model of the variable displacement axial piston motor based on measurements from the sub supplier, and combined with a model of the remaining friction loss obtained from measurements on the full system.
提出了一种海上关节臂起重机液压驱动多电机绞车系统的摩擦建模方法。该方法结合了基于子供应商测量的可变位移轴向柱塞马达模型,以及通过对整个系统的测量获得的剩余摩擦损失模型。
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引用次数: 2
期刊
2018 Global Fluid Power Society PhD Symposium (GFPS)
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