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2018 Global Fluid Power Society PhD Symposium (GFPS)最新文献

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Axial Piston Machine Cylinder Block Bore Surface Profile for High-Pressure Operating Conditions with Water as Working Fluid 高压工况下以水为工作流体的轴向活塞机缸体膛面轮廓
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472386
Meike Ernst, M. Ivantysynova
Construction, agriculture, forestry, aerospace equip- ment: axial piston machines of swash plate design (APMSPD) are the positive displacement machines of choice in a wide variety of hydraulic systems. The performance of these highly efficient units is delicately hinged on the rigorous design of three major lubricating interfaces, each striving to keep the machine’s moving components a hair’s width apart in order to avert poten- tially catastrophic metal-to-metal contact, whilst simultaneously limiting the leakage of high-pressure fluid into the unit’s low- pressure case. Of the three, the most difficult in its conception for these duties is the piston-cylinder interface, owing to the fact that especially during high-pressure operation, the pistons of APMSPD must bear a considerable side load. The measure of challenge this side load presents is heavily modulated by the choice of lubricant (i.e., the hydraulic system’s working fluid). While the use of oil still dominates the hydraulics industry, the past few decades have seen the re-emergence of water hydraulics. In its non-toxicity, its inflammability, its availability, its low cost and green footprint, water embodies an almost ideal hydraulic fluid; however, the illusion unravels in giving consideration to its viscosity, which is low enough to raise serious load-support concerns for the aforementioned interface, therewith barricading the design of marketable APMSPD for high-pressure operation with water. In aiming to enable such operation, micro surface shaping on the bores in the cylinder block through which the pistons in APMSPD move has been examined as an effective means of enhancing load support. The focus of the present work is a surface profile that has the walls of these bores curving inwards. A past exploration of this profile defined its shape via a radius and a shift; the present investigation refines that definition to two radii and a shift, thereby significantly opening the design space. In a simulation study spanning several different operating conditions, the effect of dimensional variations of this design on load support and power loss is captured with a non-isothermal fluid-structure interaction model developed by the Maha Fluid Power Research Center. The resulting design trends reveal the potential of this surface profile to handle these operating conditions.
建筑,农业,林业,航空航天装备:斜盘设计轴向活塞机(APMSPD)是各种液压系统中选择的正位移机器。这些高效的单位的性能是微妙地铰链在三个主要的润滑界面的严格设计,每个努力保持机器的移动部件的头发的宽度分开,以避免潜在的灾难性的金属对金属接触,同时限制高压流体泄漏到单位的低压情况。在这三者中,最困难的是活塞-气缸界面,因为特别是在高压运行时,APMSPD的活塞必须承受相当大的侧载荷。这种侧负载带来的挑战程度很大程度上取决于润滑剂(即液压系统的工作液)的选择。虽然液压系统仍然以石油为主,但在过去的几十年里,水液压系统再次出现。水的无毒性、易燃性、可获得性、低成本和绿色足迹,几乎是一种理想的液压流体;然而,考虑到它的粘度,这种错觉就消失了,它的粘度低到足以引起上述界面的严重负载支撑问题,从而阻碍了市场上适用于高压作业的APMSPD的设计。为了实现这种操作,研究了APMSPD中活塞通过的缸体孔的微表面整形,作为增强负载支撑的有效手段。目前工作的重点是表面轮廓,这些孔的壁向内弯曲。过去对该剖面的探索通过半径和位移定义了其形状;目前的研究将这个定义细化为两个半径和一个位移,从而显著地打开了设计空间。在一项跨越几种不同工况的模拟研究中,采用Maha流体动力研究中心开发的非等温流固耦合模型捕捉了这种设计的尺寸变化对负载支撑和功率损失的影响。由此产生的设计趋势揭示了这种表面轮廓处理这些操作条件的潜力。
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引用次数: 3
Numerical and Experimental Study of the Fluidic Vortex-throttling Device 射流涡流节流装置的数值与实验研究
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472384
A. Utkin, A. Gimadiev
The use of a vortex-throttling device to reduce the pressure of fluid flow is a promising area, since these devices have a high hydraulic resistance coefficient at a large flow area and have high reliability due to the absence of moving parts. The purpose of this paper is conduct experimental and theoretical studies of the hydraulic characteristics of vortex throttle and a package of vortex throttles, taking into account the effect of backpressure and the mutual arrangement of the throttles in the package.1 Pressure, velocity and other parameter distribution fields in the flow part of the vortex throttle were obtained by means of CFD simulation in the Ansys CFX software. The main pressure drop occurs on the throttling orifice, in which, with significant pressure drop, a cavitations effect occurs. The ratio of the Euler numbers for reverse (with a swirling flow) to direct (without a swirling flow) connections of the throttle is 5.3, which allows it to be also used as a fluidic diode. To obtain a high hydraulic resistance, a series connection of the vortex throttles to the package is used. The study was conducted for a package of three and four vortex throttles at Reynolds numbers $10 ^{3}ldots 26cdot 10 ^{3}$ and pressure drop of up to 10 MPa. The obtained results show that the backpressure value and the distance between throttles have a negligible effect on the package pressure drop. It is established that on each of the successively installed vortex throttles an equal pressure drop is realized within an error of 3%. The calculated data correlates well with the experimental point, which confirms the adequacy of the developed mathematical model. The obtained results allow calculating the parameters of the pressure reduction devices based on the vortex throttles. The material is of interest to design organizations involved in developing sample conditioning systems and throttling devices for large pressure drops.
利用涡流节流装置来降低流体流动的压力是一个很有前途的领域,因为这些装置在大流区具有很高的水力阻力系数,并且由于没有运动部件而具有很高的可靠性。本文的目的是对旋涡节流阀和一组旋涡节流阀的水力特性进行实验和理论研究,同时考虑反压力的影响和旋涡节流阀组内各节流阀的相互布置利用Ansys CFX软件进行CFD仿真,得到涡流节流阀流动部分的压力、速度等参数分布场。节流孔上的压降主要发生在节流孔上,当压降较大时,节流孔内会产生空化效应。欧拉数的比例为反向(与旋涡流)直接(没有旋涡流)的节流阀的连接是5.3,这使得它也可以用作一个流体二极管。为了获得较高的液压阻力,使用了旋涡节流阀与包装的串联连接。在雷诺数为$10 ^{3}ldots 26cdot 10 ^{3}$,压降高达10 MPa的情况下,采用了三组和四组涡流节流阀进行了研究。结果表明,背压值和节流阀之间的距离对封装压降的影响可以忽略不计。结果表明,在每个相继安装的涡流节流阀上,均能在3%的误差范围内实现相等的压降。计算数据与实验点吻合较好,证实了所建立数学模型的充分性。所得结果可用于计算基于涡流节流阀的减压装置的参数。该材料对参与开发样品调节系统和大压降节流装置的设计组织很有兴趣。
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引用次数: 0
CFD Analysis Of Fluid Flow Inside The Spool Valve At Unsteady Modes 非定常滑阀内部流体流动的CFD分析
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472361
O. Zalogin, A. Noskov, Aleksey Cherevatov
The harmonic linearization method (dithering) is widely used in hydraulic servo systems; however, generated longitudinal oscillations of the spool result in unsteady hydrodynamic processes in spool valve throttle gap and change the structure of the flow that influences metering characteristics. The article deals with study of throttle gap flow structure in non-stationary conditions. The study was conducted by using a two-dimensional CFD model based on dynamic meshes in the ANSYS Fluent software package at various values of the spool valve oscillation frequencies. CFD model was successfully validated against experimental data from the literature. The results of numerical study of flow structure and flow parameters (such as the coefficient of jet contraction, the pressure diagram along a flow line) in the throttle gap are presented. The frequency dependence of the phase shift magnitude of volumetric flow rate oscillation relative to the harmonic valve oscillation is determined. Obtained model can be used for development of the refined one-dimensional mathematical model and simulation model of specified type devices
谐波线性化方法(抖动)广泛应用于液压伺服系统;然而,阀芯产生的纵向振荡导致滑阀节流间隙内的非定常流体动力过程,改变了流量结构,影响了计量特性。本文对非平稳工况下的节流间隙流动结构进行了研究。利用ANSYS Fluent软件中基于动态网格的二维CFD模型,在滑阀振荡频率的不同取值下进行了研究。根据文献中的实验数据成功地验证了CFD模型。给出了节流间隙内流动结构和流动参数(如射流收缩系数、沿流线压力图)的数值研究结果。确定了容积流量振荡相移幅度相对于谐波阀振荡的频率依赖性。所得模型可用于建立特定类型器件的精细化一维数学模型和仿真模型
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引用次数: 3
GFPS 2018 TOC
Pub Date : 2018-07-01 DOI: 10.1109/gfps.2018.8472378
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引用次数: 0
High Pressure Rheology – On the Statistics of Falling Body Viscometers 高压流变学。落体粘度计的统计
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472359
M. Rückert, O. Reinertz, K. Schmitz
Viscosity measurements in fluid power are a standard tool to gain information on the fluid and its condition. The results are required for system design and simulation. Within fluid power systems, high pressures are common in piston-bushing contacts or lubricating gaps for example. A popular approach to high-pressure measurements is falling body viscometry. The terminal velocity of a falling body inside a fluid-filled tube is used to determine the fluids viscosity. However, falling body viscometry is prone to inaccuracies which raises questions regarding the reliability of the measurement principle and the measurement itself. Eccentricity, tumbling and material pairings above all other factors are responsible for deviations regarding terminal velocity of the falling body. Studies do indicate highly varying falling times at constant conditions, but a significant statistical analysis has not been done yet. Therefore, using the viscometer at IFAS, a statistical falling time evaluation is carried out and different falling body designs are compared to each other. Afterwards, the most advantageous geometry is identified.
流体动力中的粘度测量是获得流体及其状态信息的标准工具。该结果为系统设计和仿真提供了依据。在流体动力系统中,高压在活塞衬套接触或润滑间隙中很常见。一种流行的高压测量方法是落体粘度测定法。在充满流体的管内,用落体的终端速度来确定流体的粘度。然而,落体粘度法容易出现不准确性,这就提出了有关测量原理和测量本身可靠性的问题。偏心、翻滚和材料配对是导致落体最终速度偏离的主要因素。研究确实表明,在恒定条件下,下降时间变化很大,但尚未进行重要的统计分析。因此,利用IFAS的粘度计,进行了统计降落时间评估,并对不同的降落体设计进行了比较。然后,确定最有利的几何形状。
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引用次数: 0
Energy Balance of Electro-Hydraulic Powertrain in a Micro Excavator 微型挖掘机电液动力系统能量平衡研究
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472368
Otto Gottberg, J. Kajaste, T. Minav, Heikki Kauranne, O. Calonius, M. Pietola
This paper presents the experimental results of the study performed with an electrified small sized excavator, a 1.1- tonne JCB Micro, equipped with conventional hydraulics. The highlighted points in this study are the overall energy balance of the electro-hydraulic powertrain of this excavator and the power losses in individual components. The measured energy balance of the electric motor powered system is compared with the simulation data obtained from a preliminary simulation model of the system. The empirical evidence and the results of the preliminary simulation model will be in future research utilized to discover and compare new alternatives for powertrain architectures.
本文介绍了在装有常规液压系统的1.1吨JCB微型电气化小型挖掘机上进行的试验结果。本研究的重点是该挖掘机电液动力系统的整体能量平衡和各个部件的功率损失。将电机供电系统的实测能量平衡与系统初步仿真模型的仿真数据进行了比较。经验证据和初步仿真模型的结果将在未来的研究中用于发现和比较动力总成架构的新替代方案。
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引用次数: 3
Effects of PCFV and Pre-Compression Groove on the Flow Ripple Reduction in Axial Piston Pumps PCFV和预压缩槽对轴向柱塞泵流量纹波减小的影响
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472389
E. Frosina, G. Marinaro, A. Senatore, M. Pavanetto
This paper represents the results obtained with a preliminary numerical methodology adopted to reduce noise in axial piston pumps. Starting from a preliminary design (further called “Valve plate #1”), two different valve plates have been proposed comparing their contribution to reduction of flow ripple. The pump is an open circuit axial piston pump, swash plate designed with nine-piston and a maximum displacement of 65.9 cm3/rev. A three-dimensional CFD model of the first pump design has been built up with the commercial code PumpLinx®, developed by Simerics Inc. The numerical model has been validated, considering the pump rotation, fluid characteristic and leakages. The pump has been tested by the pump manufacturer in all the working conditions. The first valve plate design (“Valve plate #1”) has been modified optimizing the pre-compression relief groove design (“Valve plate #2”) and including a pre-compression filter volume (PCFV, “Valve plate #3”) The Valve plate #2, including an optimized pre-compression groove, has been designed mainly to improve the volumetric efficiency and as well as to reduce the flow ripple. The second solution (“Valve plate #3 has been obtained on the basis of the Valve plate #2, including a PCFV to reduce the reverse flow back to the cylinder chamber. All the designs presented in this paper have been modelled for minimizing the peak-to-peak discharge flow ripple at the pump full displacements and for the rotational speed of 1500rpm delivery pressure. The best geometry has been found demonstrating that, with the introduction of the PCFV into axial piston pump, the reverse flow has been drastically reduced up to 40%. This research is result of a collaboration among the University of Naples “Federico II” and the pump manufacturers Duplomatic MS and Continental Hydraulics Inc.
本文介绍了采用初步数值方法降低轴向柱塞泵噪声的结果。从初步设计(进一步称为“阀板#1”)开始,提出了两种不同的阀板,比较了它们对减少流量脉动的贡献。该泵为开式轴向柱塞泵,斜盘设计为9柱塞,最大排量为65.9 cm3/rev。第一个泵设计的三维CFD模型已经建立,商业代码为PumpLinx®,由Simerics公司开发。考虑泵的旋转、流体特性和泄漏,对数值模型进行了验证。该泵已由泵制造商在所有工况下进行了测试。第一个阀板设计(“阀板#1”)进行了修改,优化了预压缩泄压槽设计(“阀板#2”),包括预压缩过滤器容积(PCFV,“阀板#3”)。阀板#2,包括优化的预压缩槽,主要是为了提高容积效率,以及减少流量脉动。第二种解决方案(“3号阀板”)是在2号阀板的基础上得到的,包括一个PCFV,以减少回流到汽缸腔。本文提出的所有设计都是为了最小化泵满排量时的峰值流量波动和1500rpm输送压力的转速而建模的。最佳几何形状表明,将PCFV引入轴向柱塞泵后,回流量大幅减少了40%。这项研究是那不勒斯“费德里科二世”大学与泵制造商外交MS和大陆液压公司合作的结果。
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引用次数: 7
Creating an automatic system it for calculating a tunable Helmholtz resonator 创建了一个计算可调谐亥姆霍兹谐振器的自动系统
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472398
G. Makaryants, L. Rodionov, Danila Radin
This paper demonstrates that a tunable Helmholtz resonator (HR) can exist in a gear pump as a broadband absorber. It is common to encounter a problem of the pulsating pressure of working fluid in current hydraulic systems. This pulsation load negatively affects the durability of all elements of the system. Hence the unregulated HR is narrowband silencer, which is not effective over the entire frequency range. Thus it is necessary to design an adaptive HR, which changes its cavity volume so that the natural frequency of resonator corresponds with the excitation frequency. Designing this device requires a lot of calculation. Therefore, the main purpose of the article is creating an automatic system for calculating a tunable resonator. The automatic system for calculating the tuned resonator is created in the software package Microsoft Excel. In the process of creating the system, the existing method of design calculation was made more accurate and a methodology for calculating the absorber’s efficiency was developed. The result of this work is a fully automatic system for calculating a tunable resonator, which can significantly reduce the time, and hence the design cost of this unit. Finally, the adequacy of used methods was confirmed.
本文论证了可调谐亥姆霍兹谐振器(HR)可以作为宽带吸收器存在于齿轮泵中。在现有的液压系统中,工作液压力脉动是一个常见的问题。这种脉动负载对系统所有元件的耐久性产生负面影响。因此,不规范的HR是窄带消声器,在整个频率范围内无效。因此,有必要设计自适应谐振腔,改变谐振腔的腔体体积,使谐振腔的固有频率与激励频率相对应。设计这种装置需要大量的计算。因此,本文的主要目的是创建一个计算可调谐谐振器的自动系统。计算调谐谐振器的自动系统是在软件包Microsoft Excel中创建的。在系统的创建过程中,使现有的设计计算方法更加精确,并开发了一种计算吸收器效率的方法。这项工作的结果是一个全自动系统的计算可调谐谐振器,这可以大大减少时间,因此该单位的设计成本。最后,确认了所用方法的充分性。
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引用次数: 0
A Study of a Compliant Hydraulic Actuator for Running Robots 行走机器人柔性液压作动器的研究
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472380
Beichen Ding, A. Plummer, Pejman Iravani
In the Iegged locomotion research area, it is known that efficient running or hopping in either animals or Iegged robots requires leg actuator compliance. Springy legs interacting with body mass gives a natural hopping/running frequency. Servo-hydraulics is highly suitable for robot leg actuation due to its high power density and fast response. In this paper, we investigate using a hydraulic accumulator connected to a hydraulic cylinder to provide both actuation and the required leg compliance. This approach is experimentally applied to a bipedal hopping robot, and closed loop leg position control is implemented. A non-linear simulation model is used to explain the main findings from the experimental results. The effect of friction in this type of compliant hydraulic actuator is found to be very significant. An error-time factor is introduced to enable an understanding of the friction effect and aids component selection for this application.
在有腿运动研究领域,已知无论是动物还是有腿机器人,有效的奔跑或跳跃都需要腿部驱动器的顺应性。有弹性的腿与身体质量相互作用,产生自然的跳跃/跑步频率。伺服液压系统具有功率密度高、响应速度快等优点,非常适合用于机器人腿的驱动。在本文中,我们研究使用连接到液压缸的液压蓄能器来提供驱动和所需的腿顺应性。将该方法应用于双足跳跃机器人的实验研究中,实现了闭环腿部位置控制。采用非线性仿真模型解释了实验结果的主要发现。研究发现,摩擦对这种柔性液压作动器的影响是非常显著的。引入了一个误差时间因子,以便理解摩擦效应,并帮助该应用选择组件。
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引用次数: 3
Model Predictive Control and Discrete Analysis of Partial Stroke Operated Digital Displacement Unit 部分行程式数字位移装置的模型预测控制与离散分析
Pub Date : 2018-07-01 DOI: 10.1109/GFPS.2018.8472366
N. Pedersen, P. Johansen, T. Andersen
Successful deployment of the digital displacement machine (DDM) as the solution for futurefluid power pump and motor units, demands control strategies and dynamical analysis methods for the technology. For a relatively low speed operated DDM with a relatively low number of cylinders, a partial stroke operation strategy is considered a favorable choice in the attempt of obtaining a smooth response and accurate tracking control. In partial stroke operation, the energy efficiency and severity of flow and pressure spikes are highly dependent on the flow and pressure levels when the on-off valves are opened and closed. A promising control strategy is therefore model predictive control (MPC), enablingthe control objective to be a trade-off between tracking performance and energy efficiency. This paper presents a MPC strategy for a partial stroke operated digital displacement motor, controlling the pressure in a simplified load system. Since the discrete MPC model is based on discrete approximations of the non-smooth machine dynamics, an analysis study is made on the applicability of the approximation. The control strategy is validated by simulation in a non-linear model and tested under different importance weights of set-point tracking relative to energy efficiency.
数字位移机(DDM)作为未来流体动力泵和电机单元的解决方案的成功部署,需要该技术的控制策略和动力学分析方法。对于转速相对较低、缸数相对较少的DDM,为了获得平稳的响应和准确的跟踪控制,部分冲程操作策略是一种较好的选择。在部分冲程作业中,能量效率以及流量和压力峰值的严重程度高度依赖于开关阀打开和关闭时的流量和压力水平。因此,模型预测控制(MPC)是一种很有前途的控制策略,使控制目标成为跟踪性能和能源效率之间的权衡。本文提出了一种针对部分行程操作的数字位移电机的MPC策略,在简化的负载系统中控制压力。由于离散MPC模型是基于非光滑机械动力学的离散逼近,对该逼近的适用性进行了分析研究。通过非线性模型仿真验证了该控制策略的有效性,并在不同的设定点跟踪相对于能效的重要度下进行了测试。
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引用次数: 1
期刊
2018 Global Fluid Power Society PhD Symposium (GFPS)
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