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Correlating Conductivity with Hardness and Density in X7475 Alloys for Development of Linear Hardness Model X7475合金电导率与硬度、密度的关系及其线性硬度模型的建立
Pub Date : 2019-12-01 DOI: 10.13189/ujme.2019.071603
A. Kazeem, Amkpa Job Ajala, M. Rady, N. Badarulzaman, W. F. W. Ali
Hardness (H) may not be sufficed as a property the same way density (ρ) felt short as a measure of physical property, hence there is the need to correlate H with other property (ies). The porous nature of the material, dislocations and addition of constituents to the aluminium matrix affect the conductivity (Ծ) of alloys among other defects. In this article, attempt to fill the gap in recycling beverage can (RBC) for bumper beam applications was made by producing a 7xxx alloy from 3xxx alloy. About 80 % of the raw materials used in this alloy were sourced from secondary means. Stir casting route was adapted. Aluminium (Al) chips, 70 % Cu- 30 % Al, Manganese (Mn) and Magnesium (Mg) were charged in that order. The relationship between Ծ, H and ρ of the new alloy was established in the As-Cast (AC), annealed (O), natural aged (T4) and artificial aged (T6) conditions. In AC, an alloy of Al- 4.0 Zn-1.5Mg-0.35Cu-Mn recorded the peak obtainable Ծ and H of 3.7x107 m/S and 113.06 Hv with a ρ of 2.7464 g/ cm-3. The same alloy recorded peak Ծ and H in the O condition of 3.7x107 m/S and 102.6 Hv, whereas the ρ was 2.752 g/ cm-3. The T4 heat treatment (HT) deviated when the peak Ծ was 3.7x107 m/S, H and ρ were 58.94 Hv and 2.7551 g/ cm-3 respectively. T6 conditioned alloys delivered peak Ծ of 3.7x107 m/S in an alloy of Al- 4.0 Zn-1.5Mg-0.35Cu-Mn with a ρ of 2.7853 g/cm-3 and 60.26 Hv. HT and formation of precipitates were detrimental to Ծ and beneficial to H. Curve fittings were obtained and used in developing linear models for the relationship between H and Ծ within respective conditions unique to the experimental alloys.
硬度(H)作为一种性质可能不足够,就像密度(ρ)作为一种物理性质的度量是不够的一样,因此需要将H与其他性质联系起来。材料的多孔性、位错和添加到铝基体中的成分会影响合金的导电性(Ծ)以及其他缺陷。在这篇文章中,试图通过从3xxx合金生产7xxx合金来填补保险杠横梁应用中饮料罐(RBC)回收的空白。该合金中使用的原材料约80%来自二次手段。采用搅拌铸造工艺。铝(Al)芯片、70% Cu- 30% Al、锰(Mn)和镁(Mg)依次充电。在铸态(AC)、退火态(O)、自然时效态(T4)和人工时效态(T6)条件下,建立了新合金Ծ、H和ρ之间的关系。在AC中,Al- 4.0 Zn-1.5Mg-0.35Cu-Mn合金的峰值为Ծ,H为3.7x107 m/S和113.06 Hv, ρ为2.7464 g/ cm-3。在3.7x107 m/S和102.6 Hv的O条件下,该合金的ρ值为2.752 g/ cm-3, ρ值为Ծ和H。T4热处理(HT)在峰值Ծ为3.7x107 m/S, H和ρ分别为58.94 Hv和2.7551 g/ cm-3时发生偏差。在Al- 4.0 Zn-1.5Mg-0.35Cu-Mn合金中,T6条件合金的峰值Ծ为3.7x107 m/S, ρ为2.7853 g/cm-3, ρ为60.26 Hv。高温和析出相的形成对Ծ不利,而对H有利。在实验合金各自的条件下,获得了H和Ծ关系的曲线拟合,并利用曲线拟合建立了线性模型。
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引用次数: 1
Study on Effects of Low Frequency Vibration on Efficiency of Die Sinking Electrical Discharge Machining 低频振动对凹模电火花加工效率影响的研究
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070604
H. Nguyen, N. Ngo
The vibration integrated into die-sinking electrical discharge machining is a relatively new solution, so it has been creating the interest of researchers. In this paper, the authors studied the effect of low frequency vibration attached onto workpiece to efficiency of die- sinking electrical discharge machining. Copper electrode and SKD61 die steel were selected to investigate. Material removal rate, tool wear rate and surface roughness were quality indicators investigated in this study. Experimental results showed that the low frequency vibration has a positive effect on the efficiency of die-sinking electrical discharge machining. Comparing to die- sinking electrical discharge machining traditional, when the vibration unit is integrated onto work-piece in die-sinking electrical discharge machining, the largest increase of material removal rate was 34.94 %, the greatest reduction of tool wear rate was 16.0 % and the largest reduction of surface roughness was 26.36 % and profile of machined surface was better.
将振动集成到凹模电火花加工中是一种较新的解决方案,因此一直引起研究人员的兴趣。本文研究了附着在工件上的低频振动对凹模电火花加工效率的影响。选用铜电极和SKD61模具钢进行研究。材料去除率、刀具磨损率和表面粗糙度是本研究的质量指标。实验结果表明,低频振动对凹模电火花加工效率有积极的影响。与传统的凹模电火花加工相比,将振动单元集成到凹模电火花加工中,材料去除率最大提高34.94%,刀具磨损率最大降低16.0%,表面粗糙度最大降低26.36%,加工表面轮廓更好。
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引用次数: 5
Deterministic Optimization and Reliability Analysis of a Cam Mechanism with Translating Flat-Face Follower 平移平面从动件凸轮机构的确定性优化及可靠性分析
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070602
A. Redjechta, F. Djeddou, H. Ferhat
The objective of this work is to perform a synthesis of a cam mechanism of the first species, with translating flat-face follower, based on deterministic and probabilistic approaches. The study consists of two parts: the first consists of optimization of the mechanism to obtain an optimal size and ensure a more efficient operation, taking into account the three major parameters that generally influence the design of this type mechanism, namely the base radius of the cam, the length of the plate and the eccentricity of the rod. In addition, the constraints related to the performance and resistance indicators as well as the geometric conditions are taken into account. The second part of this work is devoted to the reliability analysis whose probability of system failure is estimated by the approximate methods: FORM / SORM and Monte Carlo simulation, using the software Phimeca Software. Sensitivity measurements have demonstrated their effectiveness on system reliability by making it more robust.
这项工作的目的是执行第一种凸轮机构的综合,翻译平面从动件,基于确定性和概率方法。研究包括两个部分:第一部分是考虑到通常影响该类型机构设计的三个主要参数,即凸轮基座半径、板的长度和杆的偏心,对机构进行优化,以获得最优尺寸并保证更高效的运行。此外,还考虑了与性能和阻力指标以及几何条件有关的约束。本工作的第二部分是可靠性分析,利用Phimeca software软件,采用FORM / SORM和蒙特卡罗模拟的近似方法对系统的故障概率进行估计。灵敏度测量通过增强系统的鲁棒性,证明了它们对系统可靠性的有效性。
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引用次数: 1
Simulation of Salinity Intrusion in Chao Phraya River by a Developed Mathematical Model and MacCormack Scheme with Cubic Spline Interpolation 基于改进数学模型和三次样条插值MacCormack格式的湄南河盐度入侵模拟
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070610
Khemisara Kulmart, N. Pochai
The purpose of this research was to develop a mathematical model for controlling salinity intrusion in Chao Phraya River, Thailand, using one-dimensional advection-diffusion equation. There have been many research studies that applied a mathematical model called dispersion model to estimating salinity concentration. Our proposed dispersion model is simple, using very few parameters, but can simulate salinity intrusion adequately. We used MacCormack scheme to approximate salinity intrusion and cubic spline interpolation technique to approximate field data including initial salinity concentrations and the concentrations at the left boundary. The MacCormack scheme and Cubic Spline interpolation technique were quite suitable for approximating real data, and the proposed mathematical model was able to predict salinity intrusion adequately.
利用一维平流-扩散方程建立了控制泰国湄南河盐度入侵的数学模型。已有许多研究将分散模型应用于盐度浓度的估算。我们提出的分散模型简单,使用很少的参数,但可以充分模拟盐度入侵。采用MacCormack格式近似盐度侵入,采用三次样条插值技术近似初始盐度浓度和左边界浓度。MacCormack格式和三次样条插值技术较好地逼近了实际数据,所建立的数学模型能较好地预测盐度入侵。
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引用次数: 0
Design and Fabrication of a Three-Point Bending Test Rig to Evaluate Strength and Stiffness of I-Beam 工字钢强度和刚度三点弯曲试验台的设计与制造
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070609
M. I. Rokhim, M. Yob, M. J. A. Latif, F. Munir
I-beam is widely used as main structures in the automotive and oil and gas industries due to their ability to sustain axial load at very minimum weight. For any structure, the important parameter should put into considerations are strength and stiffness. A Three-point bending test is a well-known method to evaluate the strength and stiffness of a beam. The existing machine to perform a three-point bending test is the Instron® 5585 Universal Testing Machines (UTM). However, these machines can only measure specimen within 500 mm which is insufficient for a longer specimen. In this study, a new design testing rig was proposed to evaluate the strength and stiffness of the longer specimen of I-beam. For this study, the design of the testing rig was evaluated using finite element analysis for 3 different lengths to determine its strength and rigidity. From this analysis, it is found that the proposed design of a testing rig shows satisfactory strength and rigidity for the length of 500 mm to 1000 mm when loaded with 10 kN force.
由于工字钢能够以最小的重量承受轴向载荷,因此在汽车和石油天然气工业中被广泛用作主要结构。对于任何结构,强度和刚度都是需要考虑的重要参数。三点弯曲试验是一种众所周知的评估梁的强度和刚度的方法。现有的执行三点弯曲测试的机器是Instron®5585通用试验机(UTM)。然而,这些机器只能测量500毫米以内的样品,这对于较长的样品是不够的。本文提出了一种新型的工字梁强度刚度试验装置。在本研究中,使用有限元分析对3种不同长度的试验台设计进行了评估,以确定其强度和刚度。通过分析发现,所设计的试验台在载荷为10千牛的情况下,在长度为500 ~ 1000毫米的范围内具有令人满意的强度和刚度。
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引用次数: 1
Impact of Notch Geometry on the Pressure Bearing Capacity of AISI 316L Austenitic Stainless Steel under Fatigue Loading 疲劳载荷下缺口几何形状对AISI 316L奥氏体不锈钢承压能力的影响
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070605
J. J. Kumar, G. Diwakar, V. Satyanarayana
In the current research, pressure bearing capacity of AISI 316L austenitic stainless steel is evaluated under fatigue loading through finite element method (ANSYS 18.1) for a specimen with no notch on its surface. Thereafter, the pressure bearing capacity of the same specimen is evaluated with rectangular and V-notches at the center. The notch geometry is changed in terms of its width, depth and the notch central angle (perimeter length) for each of the rectangular and V-notched cases. Fifteen types of rectangular notch and V-notch geometries are undertaken for the research as required by Box-Behnken model of Response Surface Methodology (RSM) analysis. The primary objective of the research is to evaluate the impact of notch geometry on the pressure bearing capacity under fatigue loading conditions. It is observed that fatigue life degraded more with V-notched specimens when compared to rectangular notched ones. Regression equations are developed and surface plots are generated for both rectangular and V-notch cases for the pressure bearing capacity which is dependent on width, depth and notch central angle.
本研究采用有限元法(ANSYS 18.1)对AISI 316L奥氏体不锈钢在疲劳载荷下的承压能力进行了评估,试件表面无缺口。在此基础上,采用矩形缺口和v形缺口对同一试件的承压能力进行了评估。缺口几何形状在其宽度,深度和缺口中心角(周长)为每个矩形和v型缺口的情况下改变。根据响应面法(RSM)分析的Box-Behnken模型要求,对15种矩形缺口和v形缺口几何形状进行了研究。研究的主要目的是评估缺口几何形状对疲劳载荷条件下的承压能力的影响。结果表明,v形缺口试样的疲劳寿命下降幅度大于矩形缺口试样。建立了矩形缺口和v形缺口两种情况下的压力承载能力与宽度、深度和缺口圆心角有关的回归方程和曲面图。
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引用次数: 1
Minimum Quantity Lubricant: A Beneficial Application in Hard-Milling of AISI H13 Steel 少量润滑剂:在AISI H13钢硬铣加工中的有益应用
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070612
Q. Hsu, The-Vinh Do, Thi-Nguyen Nguyen
In this study, the efficiency of minimum quantity lubricant (MQL) was demonstrated during hard-milling of AISI H13 steel with a carbide-coated (TiAlN) cutting tool. A comparative analysis was done to prove the effectiveness of MQL versus the dry cutting method based on certain process parameters such as surface roughness and cutting force. The L27 orthogonal array of the Taguchi method was used for designing the experiment. An analysis of the influence of cutting parameters including cutting-speed, feed-rate, depth-of-cut and hardness-of-workpiece on the cutting force and the surface roughness was carried out by using the response surface methodology (RSM) and analysis of variance (ANOVA). The result shows that under both of the cutting conditions (MQL and dry), feed rate and depth-of-cut are main factors affecting surface roughness and cutting force. Further, quadratic mathematical models for predicting cutting force and surface roughness under dry cutting and MQL conditions were established. The analysis of the roughness and the cutting force showed the outstanding effectiveness of MQL when compared with dry cutting.
在本研究中,用硬质合金涂层(TiAlN)刀具对AISI H13钢进行硬铣削加工,验证了最小量润滑剂(MQL)的效率。基于表面粗糙度和切削力等工艺参数,对比分析了MQL与干切削法的有效性。采用田口法L27正交阵列进行试验设计。采用响应面法(RSM)和方差分析(ANOVA)分析了切削速度、进给速度、切削深度和工件硬度等切削参数对切削力和表面粗糙度的影响。结果表明,在两种切削条件下(MQL和干切削),进给量和切削深度是影响表面粗糙度和切削力的主要因素。在此基础上,建立了预测干切削和MQL条件下切削力和表面粗糙度的二次数学模型。对粗糙度和切削力的分析表明,与干切削相比,MQL具有显著的有效性。
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引用次数: 4
Effects of Non-uniform Temperature Gradients on Triple Diffusive Surface Tension Driven Magneto Convection in a Composite Layer 非均匀温度梯度对复合材料层中三扩散表面张力驱动磁对流的影响
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070611
N. Manjunatha, R. Sumithra
The problem of triple diffusive surface tension driven magneto convection in a composite layer is investigated for linear, parabolic and inverted parabolic temperature profiles. The corresponding thermal Marangoni numbers are obtained analytically depending on various physical parameters of interest. The parameters which are effective to enhance convection and to control convection are determined. From the investigation it is found that the linear profile is suitable for fluid layer dominant composite layer whereas parabolic and inverted parabolic profiles are conducive for the porous layer dominant composite layer.
研究了复合材料层中线性、抛物线和倒抛物线温度分布的三种扩散表面张力驱动磁振子对流问题。相应的热马兰戈尼数是根据各种感兴趣的物理参数解析得到的。确定了增强对流和控制对流的有效参数。研究发现,流体层的优势复合层采用线性剖面,多孔层的优势复合层采用抛物线和倒抛物线剖面。
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引用次数: 5
Stress Analysis of Friction Stir Spot Welded Magnesium Alloy Sheet under Tensile-Shear Load 镁合金搅拌摩擦点焊板在拉剪载荷作用下的应力分析
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070606
A. Atak
The strength, failure location and modes of AZ31B Magnesium sheets with 1.5 mm thickness, joined using friction stir spot welding (FSSW), can be determined using tension-shear tests. However, the joined materials have different tension test and elastic-plastic characteristics. Elastic analysis methods for spot welding have been examined in detail in literature. However, if the material has narrow elastic and large plastic area characteristics, such as AZ31B, elastic-elastic analysis methods are deficient. The development and application of elastic-plastic analysis methods are required for such soft metal materials. In this study, the elastic-elastic and elastic-plastic analytical stress mechanisms were investigated. Strain and force equations were then derived using an analytical approach. These developed equations were based on the FSSW-Tension-Shear-Test and verified using Finite Element Method (FEM)-Analysis and tension-shear tests. In addition, the location of failure was also determined. It is possible to predict failures without performing tension-shear tests using the proposed analytical equations.
采用搅拌摩擦点焊(FSSW)连接的1.5 mm厚度AZ31B镁板的强度、破坏位置和模式可通过拉伸-剪切试验确定。然而,连接材料具有不同的拉伸试验和弹塑性特性。对点焊弹性分析方法进行了详细的研究。但是,如果材料具有窄弹性和大塑性面积的特性,如AZ31B,则弹弹性分析方法存在缺陷。这类软质金属材料需要弹塑性分析方法的发展和应用。在本研究中,研究了弹-弹和弹-塑性分析应力机制。然后用解析法推导出应变和力方程。这些方程基于fssw -拉剪试验,并通过有限元法(FEM)分析和拉剪试验进行了验证。此外,还确定了故障的位置。使用所提出的解析方程,无需进行拉伸-剪切试验就可以预测破坏。
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引用次数: 0
Arduino Based Economic and Real Time Consumption Rate Computing 基于Arduino的经济和实时消费率计算
Pub Date : 2019-11-01 DOI: 10.13189/ujme.2019.070603
S. Kumar, Sunil Kumar
Arduino based design of economic and real-time fuel consumption rate computing by digital mileage meter is intended to develop effective and economic mileage meter that can promptly exhibit fuel mileage of a vehicle and show it. This device can be added to augment the existing running automotive system also, which works on carburetor or for that matter fuel injection technology. The cumbersome task of computing and manually checking the mileage can be automated using this device. Infra-red and position sensors have been assembled with Atmega328P microcontroller and installed on the motorbike. The efficacy of the designed mileage meter is revealed by comparing results with literature and real condition.
基于Arduino的数字里程计经济实时燃油消耗率计算设计,旨在开发有效经济的里程计,能够及时显示车辆的燃油里程并进行显示。该装置也可以添加到现有的运行汽车系统中,该系统适用于化油器或燃油喷射技术。计算和手动检查里程的繁琐任务可以使用该设备自动完成。红外和位置传感器与Atmega328P微控制器组装并安装在摩托车上。通过与文献和实际情况的比较,揭示了所设计里程计的有效性。
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引用次数: 0
期刊
Universal Journal of Mechanical Engineering
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