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2022 49th Annual Review of Progress in Quantitative Nondestructive Evaluation最新文献

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Experimental Investigation of Lamb Wave Response for the Surface Corrosion Damage in Plates 板材表面腐蚀损伤Lamb波响应的实验研究
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98448
Xiangyan Ding, M. Deng, N. Hu, Youxuan Zhao, Xiaoyang Bi
Because the surface corrosion damage could susceptibly occur in metallic structures for the corrosive environment and fatigue loads, it essential to detect the corrosion timely and precisely before the loss of life and property caused by corrosion. Based on low-frequency Lamb wave technique, the low-frequency A0 Lamb wave, the low-frequency S0 Lamb wave and one-way S0-A0 Lamb mixing wave are experimentally investigated in the thin plates with the early stage damage caused by the surface corrosion, which were made by different times of hydrochloric corrosion. Firstly, it verified that the damage degree of the surface corrosion region increases with the number of corrosion times by the Scanning Electron Microscopy (SEM). Secondly, the linear and nonlinear effect caused by corrosion had been investigated, and the relationship between the characters of the different Lamb waves and the different corrosion damage levels were qualitatively discussed. Especially, the length and the location of the corrosion region were located successfully by one-way S0-A0 Lamb mixing wave. This paper explores experimentally the propagation mechanism of low frequency linear and nonlinear Lamb wave in thin plates with corrosion damage, which can provide an experimental basis for Lamb-wave detection techniques used in the evaluation and location of damages.
由于金属结构在腐蚀环境和疲劳载荷下易发生表面腐蚀损伤,因此在腐蚀造成生命财产损失之前及时准确地进行腐蚀检测至关重要。基于低频Lamb波技术,在不同盐酸腐蚀次数引起的表面腐蚀早期损伤薄板中,实验研究了低频A0 Lamb波、低频S0 Lamb波和单向S0-A0 Lamb混合波。首先,通过扫描电镜(SEM)验证了表面腐蚀区域的损伤程度随着腐蚀次数的增加而增加。其次,研究了腐蚀引起的线性和非线性效应,定性讨论了不同兰姆波特征与不同腐蚀损伤程度之间的关系。利用单向S0-A0 Lamb混合波对腐蚀区域的长度和位置进行了定位。实验探讨了低频线性和非线性Lamb波在腐蚀损伤薄板中的传播机理,为Lamb波检测技术在损伤评估和定位中的应用提供了实验依据。
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引用次数: 0
A Generic Numerical Solver for Modeling the Influence of Stress Conditions on Guided Wave Propagation for SHM Applications 应力条件对SHM应用中导波传播影响的通用数值求解器
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98682
André Dalmora, A. Imperiale, S. Imperiale, P. Moireau
In leading-edge industrial applications, assessing structure integrity is an important aspect of safety requirements. Structural Health Monitoring (SHM) proposes to use sensors and signal processing units in situ. One of the most attractive SHM techniques relies on ultrasonic guided waves. Modeling and simulation can be helpful tools for the design or the reliability assessment of SHM solutions. Currently available models developed for that purpose do not take into account effects of operational conditions such as internal stresses. These conditions can change wave propagation and therefore affect the interpretation of recorded signals. The objective of this work is to propose a model that fills this gap, and to derive corresponding numerical methods for elastic wave propagation in an arbitrarily deformed medium. Any hyperelastic constitutive law can be considered. As the structures considered are usually thin, we avoid shear-locking by using a shell formulation to solve the quasi-static problem representing the effects of structure loading. The computed displacement is then fed into a spectral elements method (SFEM) kernel to solve the time-domain linearized 3D elastodynamics problem representing the wave propagation. We validate our model against experimental data in the literature for an isotropic aluminium plate under tensile forces. Additionally, we apply these numerical procedures to a realistic bending experiment of a steel pipe. These validations steps show that our generic approach is able to capture the effects of stresses on ultrasonic guided wave propagation such as changes in wave velocity and induced anisotropy.
在前沿工业应用中,评估结构完整性是安全要求的一个重要方面。结构健康监测(SHM)建议在现场使用传感器和信号处理单元。超声导波是最具吸引力的SHM技术之一。建模和仿真可以为SHM方案的设计或可靠性评估提供有用的工具。目前为这一目的开发的现有模型没有考虑到内部应力等操作条件的影响。这些条件会改变波的传播,从而影响记录信号的解释。本工作的目的是提出一个填补这一空白的模型,并推导出弹性波在任意变形介质中传播的相应数值方法。任何超弹性本构律都可以考虑。由于考虑的结构通常很薄,我们通过使用壳式来解决表示结构荷载影响的准静力问题,从而避免了剪切锁定。然后将计算得到的位移输入到谱元法(SFEM)核中,求解时域线性化三维弹性动力学问题。我们根据文献中各向同性铝板在拉力作用下的实验数据验证了我们的模型。此外,我们还将这些数值方法应用到实际的钢管弯曲实验中。这些验证步骤表明,我们的通用方法能够捕获应力对超声导波传播的影响,如波速变化和诱导各向异性。
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引用次数: 0
Response Characteristics of Multipole Sonic Log in Double Casing Strings 双套管柱多极声波测井响应特性
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98485
B. Rao, Yuanda Su, Shengqing Li, Xiaoming Tang
The method of using multi-layer casing to achieve interlayer isolation in deep wells has become very common, and the demand for cementing quality evaluation in multi-layer casing wells is becoming more and more urgent. However, there is no effective method for evaluating the cementing quality in multi-layer cased wells, especially when the production (inner layer) casing is eccentric. In this paper, the multipole acoustic wavefield is calculated in the double-cased well with the inner casing being centered and eccentric based on the Bessel translation addition theorem, aiming to explore the feasibility of using multipole array acoustic logging for evaluating the cementation quality between the outer casing and the formation in the double-casing wells under complex well conditions. The calculation results show that the non-axisymmetric wave field excited by the multipole acoustic source is very complex, and there are coexistence of multipole modes and mutual coupling of guided waves when the inner casing is eccentric. In addition, the velocity dispersion curves of the outer Stoneley waves and the casing flexural waves are closely associated with the acoustic impedance of the medium filled in the Annulus between the outer casing and formation, which can be used to evaluate the cementation quality of the outer annulus, and this phenomenon is not affected by the position and size of the inner casing. The analysis results of this study verified the feasibility of using multipole acoustic logging for cement evaluation in double-casing wells.
在深井中采用多层套管实现层间隔离的方法已经非常普遍,对多层套管井固井质量评价的需求也越来越迫切。然而,对于多层套管井,特别是生产(内层)套管偏心时的固井质量,目前尚无有效的评价方法。本文基于贝塞尔平动加法定理,对内套管居中偏心的双套井进行了多极声波场计算,探讨了在复杂井条件下,利用多极阵声波测井评价双套井套管与地层胶结质量的可行性。计算结果表明,由多极声源激发的非轴对称波场非常复杂,当机匣偏心时存在多极模态共存和导波相互耦合。此外,外steley波和套管弯曲波的速度频散曲线与套管与地层之间环空填充介质的声阻抗密切相关,可用于评价外环空固井质量,且该现象不受内套管位置和尺寸的影响。分析结果验证了利用多极声波测井进行双套井固井评价的可行性。
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引用次数: 0
Anisotropy Influence on Guided Wave Propagation and Steering in Unidirectional CFRP 各向异性对单向碳纤维复合材料导波传播和转向的影响
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98375
F. Hervin, P. Fromme
Carbon fiber reinforced composite laminates (CFRP) are often selected for aerospace structures due to their low weight and high strength compared to their metallic counterparts. They consist of very stiff and highly anisotropic fiber matrix ply layers, resulting in high in-plane strength. However, composite laminates are prone to barely visible impact damage when subjected to low velocity impacts during service. Undetected impact damage can cause significant strength reduction of the laminate. Effective structural health monitoring (SHM) of composite panels is therefore required to prevent component failure, which can be achieved using guided waves propagating along the structure. A number of guided wave propagation effects occur in composite laminates due to the high material anisotropy of the ply layers, such as directionality of phase and group velocity and wave steering effects. If unaccounted for, these anisotropic effects could lead to inaccurate localization of damage, and potential regions of the structure where guided waves do not provide sufficient defect detection sensitivity. Propagation of the A0 Lamb mode was investigated for multiple incident wave directions in an undamaged unidirectional CFRP panel. Full 3D Finite Element (FE) models were developed using homogenized anisotropic material properties to investigate the directional dependency of velocity. Non-contact guided wave velocity measurements were obtained using a laser vibrometer to validate the FE model. Both a point and line source were modelled to investigate the influence of the excitation source on the guided wave evaluation and signal processing. Significant wave skewing behavior was predicted from the numerical simulations for several wave propagation directions, with good agreement with theoretical values.
碳纤维增强复合材料层压板(CFRP)通常被选择用于航空航天结构,因为与金属材料相比,CFRP重量轻,强度高。它们由非常坚硬和高度各向异性的纤维基体层组成,具有很高的面内强度。然而,复合材料层压板在使用过程中受到低速冲击时,容易产生几乎不可见的冲击损伤。未检测到的冲击损伤会导致层压板的强度显著降低。因此,需要对复合材料面板进行有效的结构健康监测(SHM),以防止组件失效,这可以通过沿结构传播的导波来实现。由于层间材料的高各向异性,导波传播效应在复合材料层中发生,如相速度和群速度的方向性以及波的转向效应。如果不加以考虑,这些各向异性效应可能导致不准确的损伤定位,以及导波无法提供足够缺陷检测灵敏度的结构潜在区域。研究了多个入射波方向在未损伤的单向CFRP板中的A0 Lamb模式传播。采用均质各向异性材料特性建立了全三维有限元模型,研究了速度的方向依赖性。利用激光测振仪进行了非接触式导波速度测量,验证了有限元模型。建立了点源和线源的模型,研究了激励源对导波评价和信号处理的影响。数值模拟结果表明,在不同的波浪传播方向上,波浪的明显偏斜行为与理论值吻合较好。
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引用次数: 1
QNDE2022 Front Matter 前方问题
The front matter for this proceedings is available by clicking on the PDF icon.
通过点击PDF图标可获得本次会议的主题。
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引用次数: 0
Non-Destructive Testing of Underwater Concrete Structures Using Remotely Controlled Drones 水下混凝土结构的遥控无人机无损检测
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98134
Vishnu Venkatesh, Anthony Jacob Ashish, Sanchit Gupta, Abhijeet Sangani, Tanuj Jhunjhunwala, V. Upadhyay, P. Rajagopal, Krishnan Balasubramanian
Concrete is a fundamental component in civil, commercial, and industrial infrastructure. Periodic inspection is mandated to ensure safe operation during the structure’s lifetime. Recent innovations in inspection technology have enabled rapid characterization of the interior of a concrete specimen with techniques like ground penetrating radar and phased array ultrasonic tomography. A universal limitation of these conventional methods is that they are best documented for in-air application, with comparatively scant literature available for underwater deployment. Visual inspections and diver deployed semi-destructive tests are the main modes of underwater concrete inspection. Underwater, concrete structures encounter harsher conditions and larger weathering effects compared to those above. Underwater inspections sites often have poor visibility, strong currents and debris, making manned inspections risky. Divers also have limited inspection time and depth, decreasing scope and increasing asset downtime. To overcome those limitations, this paper proposes the use of remotely operated underwater vehicles (ROVs) to perform quantitative non-destructive tests on underwater concrete structures. ROVs developed by Planys Technologies are compact, lightweight, and versatile. They are capable of extended inspection times, and operational depths of up to 200 m. These ROVs can be deployed by a crew of 2-3 personnel and are remotely controlled from a safe location above water. One of the most well-known techniques, ultrasonic pulse velocimetry, was adapted for the marine environment. While foundational when compared to the state-of-the-art in-air techniques, it is still capable of providing a quantitative measure of a concrete structure’s integrity. The paper describes experimental results from in-lab and in-field testing, as well as limitations to practical applications.
混凝土是民用、商业和工业基础设施的基本组成部分。定期检查是为了确保结构在使用寿命期间的安全运行。最近在检测技术方面的创新使得使用探地雷达和相控阵超声断层扫描等技术能够快速表征混凝土试件的内部特征。这些传统方法的一个普遍限制是,它们是最好的记录在空中应用,相对较少的文献可用于水下部署。目视检测和潜水员部署半破坏试验是水下混凝土检测的主要方式。在水下,混凝土结构与上面的结构相比,会遇到更恶劣的条件和更大的风化作用。水下检查地点通常能见度低、水流强、碎片多,使得人工检查存在风险。此外,潜水员的检查时间和深度也受到限制,减少了范围,增加了资产停机时间。为了克服这些限制,本文提出使用遥控水下航行器(rov)对水下混凝土结构进行定量无损检测。Planys Technologies开发的rov结构紧凑、重量轻、用途广泛。它们能够延长检查时间,作业深度可达200米。这些rov可以由2-3名船员部署,并从水面上的安全位置进行远程控制。其中最著名的技术之一,超声波脉冲测速,是适应海洋环境。虽然与最先进的空中技术相比是基础的,但它仍然能够提供混凝土结构完整性的定量测量。本文介绍了实验室和现场测试的实验结果,以及实际应用的局限性。
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引用次数: 0
Surface Crack Sizing Method Using Rayleigh Waves Generated by Ultrasonic Phased Arrays 基于超声相控阵瑞利波的表面裂纹评定方法
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98309
Bhupesh Verma, P. Bélanger
Presence of surface breaking cracks on engineering structures such as rails, pressure vessels, turbine blades or pipelines affect the service life. Moreover, if the depth of such cracks is not known, then these parts are typically subjected to direct rejection. Economically this is highly expensive as it can cause the complete disruption of the service. Having an accurate knowledge of crack depth can be used in fracture mechanics analysis to estimate the remaining life of the structure. Among the available nondestructive testing (NDT) techniques, eddy current testing (ECT) is the most widely used method for the detection and sizing of such cracks due to their high sensitivity to surface and near surface defects. However, the size of surface cracks in length and depth requires a complex calibration. Moreover, the depth range is limited by the penetration depth of eddy current. Ultrasonic Rayleigh waves are recently attracting interest for the detection and characterization of surface cracks. The advantages include length and depth sizing as well as the possibility to scan a relatively large area from a limited number of probe positions. The generation of Rayleigh waves can be achieved using piezoelectric transducer, electromagnetic acoustic transducers, air-coupled transducer or laser ultrasound. A considerable research interest on the detection and sizing of surface crack using laser generated Rayleigh waves, has been observed. However, this technique requires extra safety from the users, may require surface preparation and the cost of the equipment is prohibitive. This work presents a method to measure the depth of surface breaking electrical discharged machined (EDM) notches using Rayleigh waves excited and received through conventional ultrasonic phased array probes. Here, the generation of Rayleigh waves is achieved through appropriate delay between the emission of each piezoelectric element of the phased array probe. The time-of-flight (TOF) information of Rayleigh waves and their interaction with the geometry of the notches can be used to size its depth. A two-dimensional finite element (FE) model was used to demonstrate the proposed sizing method. Results obtained from FE simulations show excellent agreement between the measured and simulated true notch depth.
在轨道、压力容器、涡轮叶片或管道等工程结构上存在表面断裂裂纹,影响其使用寿命。此外,如果不知道这种裂纹的深度,那么这些部件通常会被直接丢弃。从经济上讲,这是非常昂贵的,因为它可能导致服务的完全中断。准确了解裂纹深度可以用于断裂力学分析,以估计结构的剩余寿命。在现有的无损检测(NDT)技术中,涡流检测(ECT)由于其对表面和近表面缺陷的高灵敏度而被广泛应用于此类裂纹的检测和确定尺寸。然而,表面裂缝的长度和深度的大小需要一个复杂的校准。此外,深度范围受涡流穿透深度的限制。超声瑞利波最近引起了人们对表面裂纹检测和表征的兴趣。其优点包括长度和深度尺寸,以及从有限数量的探头位置扫描相对较大区域的可能性。瑞利波的产生可以通过压电换能器、电磁声换能器、空气耦合换能器或激光超声来实现。利用激光产生的瑞利波对表面裂纹进行检测和确定尺寸已经引起了广泛的研究兴趣。然而,这项技术需要用户提供额外的安全保障,可能需要进行表面处理,并且设备的成本令人望而却步。本文提出了一种利用传统超声相控阵探头激发和接收瑞利波来测量表面断裂电火花加工切口深度的方法。在这里,瑞利波的产生是通过相控阵探头的每个压电元件发射之间的适当延迟来实现的。瑞利波的飞行时间(TOF)信息及其与凹痕几何形状的相互作用可以用来确定其深度。采用二维有限元模型对该方法进行了验证。有限元模拟结果表明,实际测量的缺口深度与模拟的缺口深度非常吻合。
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引用次数: 1
Guided Waves in Pipes Versus Lamb Waves in Plates - A Convergence Analysis 管道中的导波与板中的兰姆波的收敛分析
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98270
Fadhel Alsaffar, Lifu Wang, A. Mal, C. Schaal
This work is concerned the with analysis of the convergence of guided waves in pipes to Lamb waves in plates for isotropic materials. The main goal is to be able to define a threshold frequency above which it is reasonable to approximate waves propagating in a pipe with a certain wall thickness to radius ratio as Lamb waves. The study involves a detailed comparison of velocity differences for symmetric and antisymmetric waves in plates versus longitudinal and flexural modes in pipes. Phase and group velocities of pipes with various wall thickness-to-radius ratios are compared to a plate of corresponding thickness. An empirical convergence criterion is defined to determine the frequency above which a pipe will have a plate-like response. It is shown that “convergence” may already be reached at frequencies commonly used for nondestructive testing purposes. Analytical considerations are supported and validated by experimental results, showing good agreement of predicted and measured wave velocities.
本文研究了各向同性材料中导波在管道中向板中兰姆波的收敛问题。主要目标是能够定义一个阈值频率,在该阈值频率之上,可以合理地将在具有一定壁厚与半径比的管道中传播的波近似为兰姆波。这项研究涉及到一个详细的速度差异比较对称和反对称波在板与纵向和弯曲模式在管道。将具有不同壁厚-半径比的管道的相速度和群速度与相应厚度的板相比较。定义了一个经验收敛准则来确定管道在此频率以上将具有板状响应。结果表明,在通常用于无损检测目的的频率上,“收敛”可能已经达到。实验结果支持和验证了分析考虑,表明预测和测量的波速很好地吻合。
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引用次数: 0
Sparse-View X-Ray CT Reconstruction using CAD Model Registration 基于CAD模型配准的稀疏视图x射线CT重建
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98042
Victor Bussy, C. Vienne, J. Escoda, V. Kaftandjian
X-ray Computed Tomography is a powerful non-destructive testing tool increasingly used by manufacturers to ensure the conformity of the produced parts. Despite growing interest, it is struggling to establish itself in online testing applications due to the large number of X-ray projections required to ensure a good reconstructed image. To reduce this number of projections from a few hundred to a few dozens while still getting satisfying reconstruction quality, we propose to infer a so-called mask on the volume to be reconstructed. By constraining the back-projection of the acquired X-ray projections only on this mask, corresponding to the voxels of the volume containing matter, iterative reconstruction algorithms, already very efficient at a low number of views compared to the traditional FDK, can better reconstruct an object, and with fewer computational resources. However, this technique requires a preliminary step: registering the experimental data to the a priori mask data. This paper presents a 3D/2D registration method based on Iterative Inverse Perspective Matching that registers a 3D CAD model to experimental projections. Then, we will explain how to construct the mask and use it during the reconstruction.
x射线计算机断层扫描是一种强大的无损检测工具,越来越多地被制造商用于确保生产零件的一致性。尽管越来越多的人对它感兴趣,但由于需要大量的x射线投影来确保良好的重建图像,它正在努力在在线测试应用中建立自己的地位。为了将投影数量从几百个减少到几十个,同时仍能获得令人满意的重建质量,我们建议在待重建的体积上推断一个所谓的掩膜。通过将获取的x射线投影仅约束在该掩模上的反向投影,对应于包含物质的体素,迭代重建算法与传统的FDK相比,在低视图数下已经非常高效,可以更好地重建物体,并且计算资源更少。然而,该技术需要一个初步步骤:将实验数据注册到先验掩模数据。提出了一种基于迭代反透视匹配的三维/二维配准方法,将三维CAD模型与实验投影进行配准。然后,我们将解释如何构建掩模并在重建过程中使用它。
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引用次数: 0
Corrosion Detection in Storage Tank Bottoms via Omni-Directional Magnetostrictive Guided Wave Inspection System 全向磁致伸缩导波检测系统在储罐底部腐蚀检测中的应用
Pub Date : 2022-07-27 DOI: 10.1115/qnde2022-98728
Xin Chen, A. Cobb, S. Vinogradov
Storage tanks are ubiquitous in various industries, and corrosion in tank bottoms is a major threat to their normal operation. A variety of nondestructive testing (NDT) methods have been proposed for corrosion detection, of which the ultrasonic guided wave (UGW) technique is widely considered efficient due to the large propagation distance and high sensitivity to defects. To obtain complete mapping of tank bottom defects, UGW tomography is usually preferred; however, the requirement to place transducers at fine angular increments can cause the measurements to be time consuming. In this paper, we report the usage of a newly designed omni-directional magnetostrictive guided wave system for tank bottom corrosion detection. Different from existing omni-directional system designs, which are typically based on sparse array elements, the system proposed here excites guided waves using a single probe in a single predominant direction that covers the area determined by its beam characteristics. The omni-directional coverage is achieved by rotating the probe with a servo motor and acquiring data at predefined angles. In this fashion, the beam directionality is improved due to a larger transducer aperture compared with those based on a sparse array of small elements, and the beam directionality remains the same at every angle. The performance of the proposed omni-directional system for corrosion inspection is evaluated experimentally by introducing drilled holes of different depths and locations in the bottom of a mock-up tank. The system was placed at several locations along the tank bottom chime plate edge (skirt), where triangulation using appropriate angular measurements can be applied to locate corrosion in the tank bottom.
储罐在各行业中无处不在,储罐底部的腐蚀是其正常运行的主要威胁。人们提出了多种用于腐蚀检测的无损检测方法,其中超声导波(UGW)技术由于传播距离大、对缺陷的灵敏度高而被广泛认为是有效的。为了获得罐底缺陷的完整映射,通常首选UGW层析成像;然而,要求将换能器放置在微小的角度增量上可能会导致测量非常耗时。本文报道了一种新设计的全向磁致伸缩导波系统在罐底腐蚀检测中的应用。与现有的基于稀疏阵列元素的全向系统设计不同,本文提出的系统使用单个探针在单个主导方向上激发导波,该方向覆盖由其波束特性决定的区域。通过用伺服电机旋转探头并以预定的角度获取数据,实现了全方位覆盖。在这种方式下,由于换能器孔径比基于小元素稀疏阵列的换能器孔径更大,从而改善了光束的方向性,并且在每个角度下光束的方向性保持不变。通过在模型罐底部钻不同深度和位置的孔,对所提出的全方位腐蚀检测系统的性能进行了实验评价。该系统被放置在罐底报时板边缘(裙边)的几个位置,在这些位置,可以使用适当角度测量的三角测量来定位罐底的腐蚀。
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引用次数: 0
期刊
2022 49th Annual Review of Progress in Quantitative Nondestructive Evaluation
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