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2023 14th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)最新文献

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Industrial Symbiosis: A Panacea to Industrial Waste Management Challenges in Harare 工业共生:解决哈拉雷工业废物管理挑战的灵丹妙药
Petronella Nyakudya, N. Madushele, D. Madyira
Industrial Symbiosis (IS) has been known to contribute significantly to environmental and economic benefits for industrial clusters and by-product reuse. With the challenge posed by industrial waste to the environment and human health, the concept is explored as a panacea to Industrial Waste challenges in Harare with the purpose of moving from the traditional linear economy to a Circular Economy (CE) toward achieving Sustainable Development Goal (SDG) number 12 of sustainable production, consumption patterns. Questionnaires that yielded a 70% response rate facilitated the exploration by identifying types of industries, waste generated, and industrial waste management challenges faced. This was carried out to assist in identifying opportunities for synergies in IS implementation. Industry experts on CE and Central and Local Government experts were also interviewed from a regulatory point of view. A review of the current industrial waste management system revealed challenges of mounting solid waste attributed to negative economic policies and political, technical, and operational limitations. The Local Authority is characterized by a weak technical and administrative capacity to implement sound waste management mechanisms and a mismatch between planning and waste management policy implementation that create gaps between waste policies and decision-making. The research further revealed that ineffective industrial waste management has detrimental effects on environmental sustainability. Therefore, implementing IS diverts waste from the landfill contributing towards a CE. Furthermore, recommendations on how IS can be implemented towards a CE were made.
众所周知,工业共生(IS)对产业集群和副产品再利用的环境和经济效益做出了重大贡献。随着工业废物对环境和人类健康构成的挑战,这个概念被探索为哈拉雷工业废物挑战的灵丹妙药,目的是从传统的线性经济转向循环经济(CE),以实现可持续生产,消费模式的可持续发展目标(SDG)第12号。问卷调查的回复率为70%,通过确定工业类型、产生的废物和面临的工业废物管理挑战,促进了探索。这样做是为了帮助确定在实施信息系统方面的协同作用机会。此外,我们还从监管的角度采访了行政长官行业专家以及中央和地方政府专家。对当前工业废物管理系统的审查表明,由于消极的经济政策和政治、技术和业务限制,固体废物日益增多的挑战。地方当局的特点是执行健全废物管理机制的技术和行政能力薄弱,规划和废物管理政策执行之间不匹配,造成废物政策和决策之间的差距。研究进一步表明,低效的工业废物管理对环境的可持续性产生不利影响。因此,推行资讯系统可转移堆填区的废物,从而达到环保的目的。此外,我们亦就如何在行政长官考试中推行资讯科技提出建议。
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引用次数: 0
Experimental Investigation of the Cutting Performance of SiAlON Ceramic Cutting Tool in Titanium Machining SiAlON陶瓷刀具在钛合金加工中的切削性能试验研究
S. Phokobye, Dawood Desai, I. Tlhabadira, R. Sadiku, I. Daniyan
Titanium alloys are said to be difficult-to-cut materials because of its relatively high strength, low ductile yield, low modulus of elasticity and low thermal conductivity. One of the ways by which the machinability of titanium alloy can be addressed is via the development of special cutting tool. Hence, this paper presents an experimental study for the investigation of cutting during milling of Ti6Al4V with SiAlON ceramic cutting inserts. Computer Numerical Control (CNC) milling machine was used to execute the practical experiments by making use of a dynamometer to measure the cutting forces and an infrared video camera for measuring the temperature generated during the machining of titanium (Ti-6Al-4V) alloy. Cutting parameters, which include cutting speed, feed/tooth, feed rate and depth of cut, were evaluated from the cutting inserts employed and the results were obtained with the help of the Kistler Software. The Response Surface Methodology (RSM) was adopted for the feasible combination of the process parameters for the physical experimentations and the results obtained for the experimental responses namely; cutting force, temperature, surface roughness and vibration were evaluated. The results indicate the feasibility of the SiAlON ceramic cutting inserts for machining titanium alloy. Furthermore, the statistical analysis of the responses results produced four mathematical models for predicting the magnitude of the experimental responses. This study presents empirical results and mathematical models that can assist machinists in achieving effective machinability of titanium alloy.
钛合金由于其相对较高的强度、较低的韧性屈服、较低的弹性模量和较低的导热性而被认为是难以切割的材料。开发专用切削刀具是解决钛合金可加工性问题的途径之一。因此,本文对SiAlON陶瓷刀片铣削Ti6Al4V时的切削性能进行了实验研究。采用计算机数控铣床进行了实际实验,利用测功机测量切削力,红外摄像机测量钛(Ti-6Al-4V)合金加工过程中产生的温度。切削参数包括切削速度、进给/齿、进给速率和切削深度,通过所使用的切削刀片进行评估,并在Kistler软件的帮助下获得结果。采用响应面法(Response Surface Methodology, RSM)将物理实验的工艺参数与实验响应结果进行可行的组合,即;对切削力、温度、表面粗糙度和振动进行了评价。结果表明,SiAlON陶瓷刀片加工钛合金是可行的。此外,对响应结果的统计分析产生了预测实验响应大小的四个数学模型。本研究提出的实证结果和数学模型,可协助机械师取得有效的钛合金可加工性。
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引用次数: 0
Investigate the Effect of Speed on Two Stage Air Compressor Performance 研究转速对两级空压机性能的影响
N. Chirara, M. Pita
Compressor reciprocating speed is of paramount importance and must be carefully looked at by manufactures, and end users. In compressor designing, speed should be carefully examined because it has a big impact on efficiency of the machine and overall performance. The purpose of this paper is to analyze the effects of speed on two stage air compressors. In this investigation, the experiment was conducted, at 603, 1002, and 1617 (rpm) on the two-stage reciprocating compressor. The results revealed that the lowest speed had the highest isothermal efficiency of 86.7%, with the middle speed having 82.93% and the highest speed having 79.88%. This showed that at high speed the machine started experiencing same negative effects that ends up reducing efficiency.
压缩机往复速度是至关重要的,制造商和最终用户必须仔细研究。在压缩机的设计中,转速对机器的效率和整体性能有很大的影响,因此应仔细检查。本文的目的是分析转速对两级空压机的影响。在本研究中,在两级往复式压缩机上分别进行了603、1002和1617 (rpm)的实验。结果表明,最低转速的等温效率最高,为86.7%,中等转速为82.93%,最高转速为79.88%。这表明,在高速运行时,机器开始经历同样的负面影响,最终导致效率降低。
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引用次数: 0
Finite Element Analysis the Axle Mount of an Aircraft Landing Gear 某型飞机起落架轴座的有限元分析
Yupeng Jin, Jiayu Zhang
In the paper the 3D structure of the landing gear is modeled by Solid Works. Then, the Workbench function in Ansys was used to add the material properties of the axle mount of aircraft nose landing gear, divide the mesh of different sizes and add the pressure. The whole simulation will be divided into two tests, the first is to add the airframe pressure in the negative direction of Z axis, the second is to add the ground reaction force in the positive direction of Z axis. By comparing Factor of Safety (FOS) of air craft, so as to determine whether the carrying capacity of the axle mount meets the requirements.
本文采用solidworks软件对起落架的三维结构进行建模。然后利用Ansys中的Workbench功能对飞机前起落架轴座的材料特性进行添加,划分不同尺寸的网格并进行压力添加。整个模拟将分为两个测试,第一个是在Z轴的负方向上增加机体压力,第二个是在Z轴的正方向上增加地面反作用力。通过比较飞行器的安全系数(FOS),从而确定轴座的承载能力是否满足要求。
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引用次数: 0
Design, Fabrication and Analysis of a Soft Robotic Gripper Using Fluid Elastomer Actuators 基于流体弹性体作动器的柔性机器人夹持器设计、制造与分析
Dennis Els, Jaco McLaren, T. V. van Niekerk, R. Phillips
The aim of this paper is to design and develop a modular soft robotic gripper that can enable traditional robots to perform better in unstructured environments and better handle soft and delicate objects. The soft robotic gripper proposed within the paper is created by fastening three fluid elastomer actuators in a star topology. These fluid elastomer actuators are designed with the goal of developing reliable actuators. It is also required that the material used to manufacture the actuators has a high availability and is cost effective. Furthermore, the paper sets out to parameterize the performance of the presented solution through a series of tests.
本文的目的是设计和开发一种模块化的柔性机器人抓手,使传统机器人在非结构化环境中表现更好,更好地处理柔软和精致的物体。本文提出的柔性机器人抓手是通过将三个流体弹性体致动器固定在星形拓扑结构中创建的。设计这些流体弹性体作动器的目的是开发可靠的作动器。还要求用于制造执行器的材料具有高可用性和成本效益。此外,本文还通过一系列测试对所提出的解决方案的性能进行了参数化。
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引用次数: 0
Acoustic-Based In-Situ Monitoring of Additive Manufacturing Fabrication: A Review 基于声学的增材制造原位监测研究进展
O. Fatoba, T. Jen
In-situ monitoring involves assessing the state of an additively built item while it is being used to look for cracks or pores. The capacity to monitor and regulate the additive manufacturing (AM) process in real-time for in-process measurements determines the quality of the finished products. The manufacturing sector has not yet experienced a significant amount of AM’s effects. This is because there are a number of technological obstacles to be solved first, such as a lack of process comprehension and in-situ process monitoring and control, particularly in metal AM systems. Since they can have a significant impact on the printed microstructure and the functionality of subsequent products, AM processing parameters can be challenging to fine-tune. Building a process-structure-property-performance (PSPP) relationship for AM using conventional numerical and analytical models is a challenging task. Using acoustic emission (AE), it may be possible to identify and correct major flaws in additively manufactured parts before they cause further damage. This could reduce material waste, improve quality, and reduce the need for repair or rework.
现场监测包括评估附加构件的状态,同时寻找裂缝或孔隙。实时监控和调节增材制造(AM)过程的能力决定了成品的质量。制造业尚未经历AM的大量影响。这是因为有许多技术障碍需要首先解决,例如缺乏工艺理解和现场过程监测和控制,特别是在金属增材制造系统中。由于它们会对打印微观结构和后续产品的功能产生重大影响,因此增材制造工艺参数的微调可能具有挑战性。利用传统的数值和分析模型建立增材制造过程-结构-性能-性能(PSPP)关系是一项具有挑战性的任务。利用声发射(AE)技术,可以在增材制造零件造成进一步损坏之前识别和纠正主要缺陷。这可以减少材料浪费,提高质量,减少修理或返工的需要。
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引用次数: 0
Enabling Smart Manufacturing Using Cyber-Physical System with the Outlook of Manufactronic 用信息物理系统实现智能制造与制造电子化
Moses Oyesola, K. Mpofu, G. Kanakana-Katumba, I. Daniyan
The rising production complexity requires manufacturing industries to reach significance heights of intelligence and efficiency. In order to attain these expectations, cyber-physical system (CPS) in the context of Industry 4.0 is perceived as a transformation roadmap to reaching the intelligent manufacturing goal. The rise in automation systems stirs interesting digital revolutions of network of manufacturing and automation systems namely manufactronic. However, the current manufacturing execution systems (MES) heavily lacks in the adoption of this manufactronic being an emerging smart innovation. The aim of this paper is to project an oulook into the wave of smart manufacturing via cyber-physical system through the window of manufactronic in the web of manufacturing execution system. The study based on outlook proffer a frame architectural model that embodies the integration of the aforementioned manufactory proposition into structure. The essence is to spark manufacturability in the direction of bespoke solution of integrated network of internet into mechanical, electronic devices to realize smart automated manufacturing efficient enterprise’s functions and services
日益复杂的生产要求制造业达到智能和效率的重要高度。为了实现这些期望,工业4.0背景下的信息物理系统(CPS)被视为实现智能制造目标的转型路线图。自动化系统的兴起激起了制造网络和自动化系统即电子制造的有趣数字革命。然而,目前的制造执行系统(MES)严重缺乏对这种新兴智能创新的采用。本文旨在通过制造执行系统网络中的制造电子化窗口,展望信息物理系统下的智能制造浪潮。基于outlook的研究提出了一种将上述制造命题融入结构的框架结构模型。其本质是在机械、电子设备集成互联网定制解决方案的方向上激发可制造性,实现智能自动化制造高效企业的功能和服务
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引用次数: 0
An Autonomous Multirotor UAV for Security Systems in Rural South Africa 用于南非农村安全系统的自主多旋翼无人机
Jacques C. Welgemoed, R. Phillips, T. V. Niekerk
Effective security systems in rural South Africa are particularly challenging due to the rugged terrain and large areas in need of securing. The security of these areas is vital as they contribute greatly to the nation’s food security and tourism industry. The need for an effective security system in these areas is evident when examining the crime statistics regarding livestock theft and poaching. This paper proposes the use of Unmanned Aerial Vehicles (UAVs), Robot Operating System (ROS), and the PX4 flight stack for automated alarm response, mission execution, and precise landings. We show that the automation is effective by simulating an alarm scenario and demonstrating the automation’s use in subsequent landing tests. The landing precision was quantified by the mean position error measured from the centre of a landing target and was found as 0.193m with a standard deviation of 0.064m. The small standard deviation indicates that the landing precision was highly repeatable. This showed a considerable improvement over GPS-based landings, which yielded an average deviation of 0.910m with a standard deviation of 0.424m. The standard deviation here clearly indicated that traditional GPS-based landings were unsuitable for this application. The use of analogue video transmission and telemetry radios allowed the proposed solution to function in areas without any existing network infrastructure. Our results show that a low-cost UAV system can be created to address the concerns related to alarm response times in rural South Africa.
由于崎岖的地形和需要保护的大片地区,南非农村的有效安全系统特别具有挑战性。这些地区的安全至关重要,因为它们对国家的粮食安全和旅游业做出了巨大贡献。在审查有关牲畜盗窃和偷猎的犯罪统计数据时,这些地区显然需要一个有效的安全系统。本文提出使用无人机(uav)、机器人操作系统(ROS)和PX4飞行堆栈进行自动报警响应、任务执行和精确着陆。我们通过模拟警报场景并演示自动化在随后的着陆测试中的使用来证明自动化是有效的。着陆精度通过从着陆目标中心测量的平均位置误差来量化,得到0.193m,标准差为0.064m。标准偏差小,表明着陆精度重复性高。这比基于gps的着陆有了很大的改进,gps的平均偏差为0.910m,标准偏差为0.424m。这里的标准偏差清楚地表明,传统的基于gps的着陆不适合这种应用。使用模拟视频传输和遥测无线电使提议的解决方案能够在没有任何现有网络基础设施的地区发挥作用。我们的研究结果表明,可以创建一种低成本的无人机系统来解决与南非农村警报响应时间相关的问题。
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引用次数: 0
Analytical Approach for Losses in Differential Amplifier Using Double-Gate MOSFET 双栅MOSFET差分放大器损耗分析方法
Thabiso Tekisi, V. Srivastava
This research work entails designing and analyzing a differential amplifier that utilizes BF988 Double-Gate (DG) MOSFET. Different parameters have been analyzed to observe the performance of the amplifier. The active load has been used instead of the resistive load to improve the differential gain of the system significantly. The simulated results of differential gain, switching losses, conduction losses, and total power losses were obtained as 15.85 V/V, 0.1 μW, 85.8 mW, and 1.73 W, respectively. From these results, the proposed amplifier is suitable for RF applications, input stages of the operational amplifier, medical measuring instruments, etc.
这项研究工作需要设计和分析一个利用BF988双栅(DG) MOSFET的差分放大器。分析了不同参数对放大器性能的影响。采用有源负载代替电阻性负载,显著提高了系统的差分增益。差分增益、开关损耗、导通损耗和总功率损耗的模拟结果分别为15.85 V/V、0.1 μW、85.8 mW和1.73 W。从这些结果来看,所提出的放大器适用于射频应用、运算放大器的输入级、医疗测量仪器等。
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引用次数: 0
Hard Turning Operation of Alloy Tool Steel (AISI D3) Using Cubic Boron Cutting Tool 用立方硼刀具硬车削合金工具钢(AISI D3
I. Daniyan, K. Mpofu, A. Adeodu, Moses Oyesola
AISI D3 is a high carbon-high chromium tool steel with vast industrial applications. However, its hardenability makes it difficult to machine. This study considers the turning operation of AISI D3 under the soluble oil cooling condition. Three process parameters were considered in the following range: depth of cut (0.2-0.6 mm), feed rate (0.1-0.2 mm/rev) and cutting speed (200-300 m/min). The response surface methodology (RSM) was employed to obtain the feasible combination of the process parameters while the surface roughness was taken as the response of the designed experiment. A centre lathe (CTX 310 eco DMG) was employed for the turning operation while a PVD cubic boron nitride (CBN)-titanium nitride (TiN) coated insert manufactured by the SANDVIK Coromant was employed as the cutting tool. The heat-treated tool steel has a specification of $(phi 75 times 250 {mathrm {mm}}$ with hardness 58 ± 1HRC). The results obtained indicated that the combination of the process parameters that produced the least surface roughness $(0.235 mu {mathrm {m}})$ are feed rate (0.15 m /rev), cutting speed (165 m/min) and depth of cut (0.40 mm). There was also a significant agreement between the surface roughness values obtained via physical experimentations and the ones obtained from the predictive model equation generated by the RSM. This study presents empirical results that could assist machinist determine the feasible range of process parameters for the turning operation of AISI D3. The findings could also assists in machining AISI D3 to the desired degree of surface finish.
AISI D3是一种具有广泛工业应用的高碳高铬工具钢。然而,它的淬透性使其难以加工。研究了水溶性油冷却条件下AISI D3的车削操作。在以下范围内考虑了三个工艺参数:切割深度(0.2-0.6 mm),进给量(0.1-0.2 mm/rev)和切割速度(200-300 m/min)。采用响应面法(RSM),以表面粗糙度作为设计试验的响应,得到工艺参数的可行组合。采用中心车床(CTX 310 eco DMG)进行车削操作,采用山特维克可乐满生产的PVD立方氮化硼(CBN)-氮化钛(TiN)涂层刀片作为切削刀具。经热处理的工具钢规格为$(phi 75 times 250 {mathrm {mm}}$,硬度为58±1HRC。结果表明,产生最小表面粗糙度$(0.235 mu {mathrm {m}})$的工艺参数组合为进给量(0.15 m/ rev)、切削速度(165 m/min)和切削深度(0.40 mm)。通过物理实验得到的表面粗糙度值与由RSM生成的预测模型方程得到的表面粗糙度值之间也有显著的一致性。本研究的实证结果可协助机械师确定AISI D3车削作业的工艺参数可行范围。研究结果还有助于将AISI D3加工到所需的表面光洁度。
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引用次数: 0
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2023 14th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)
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