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2023 14th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)最新文献

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Application of Acoustic Digital Twin Model for Fault Monitoring of Heavy Duty Gearbox 声学数字孪生模型在重型齿轮箱故障监测中的应用
Cheng Lin, Jianrun Zhang, Liangquan Xu, Hao Peng
Heavy duty gearbox’s operating characteristic frequency is low. At present, various methods used to monitor the operation condition and analyze faults have their own traits and shortcomings. To realize the heavy duty gearbox’s operation condition monitoring and fault analysis, acoustic digital twin technology was proposed. Using noncontact far field acoustic signals, the operation condition can be monitored and faults can be analyzed. This new technology was characterized by locating and analyzing faults accurately. To improve the accuracy of the digital twin model, the contact stiffness model of the joint surface was further deduced. Finally, the frequency responses of sound pressure under different faults were compared and analyzed. It was shown that the proposed acoustic digital twin technology can be used to monitor the heavy-duty gearbox’s operation condition and analyze faults. Also, the results showed that this technology was feasible and accurate.
重型变速箱工作特性频率低。目前,用于监测运行状态和分析故障的各种方法各有特点和不足。为实现重型齿轮箱运行状态监测和故障分析,提出了声学数字孪生技术。利用非接触式远场声信号,可以监测设备的运行状况,分析故障。该技术具有准确定位和分析故障的特点。为了提高数字孪生模型的精度,进一步推导了结合面接触刚度模型。最后,对不同故障条件下的声压频率响应进行了对比分析。实验结果表明,所提出的声学数字孪生技术可用于重型齿轮箱的运行状态监测和故障分析。结果表明,该技术是可行的、准确的。
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引用次数: 0
Design for Sustainable Additive Manufacturing (DfsAM): Preperation and Validation of a Transversely Isotropic Simulation Model for FFF Components Made from Virgin and Recycled Polypropylene Filaments 可持续增材制造(DfsAM)的设计:由原生和再生聚丙烯长丝制成的FFF组件的横向各向同性仿真模型的制备和验证
Niko Nagengast, Tizian Scharl, M. Frisch, C. Neuber, H. Ruckdäschel, H. Schmidt, F. Fuss
Simulation modeling takes up an important role in virtual product development in terms of cost and time improvement. Due to the anisotropic characteristics of the Fused Filament Fabrication (FFF) process, material models with bulk properties for Finite-Element-Analysis (FEA) lack accuracy. This problem was addressed in this research by tension (DIN ISO 527) and compression (DIN ISO 604) tests of polypropylene and elastic polypropylene filament for FFF in 0° and 90° printing directions. Furthermore, a recycling cycle for both filaments was carried out and reassessed. Based on the test results a transversely isotropic material model with bilinear hardening was generated and validated for the standard polypropylene filament with a three-point bending test (DIN ISO 178). The material model was capable of reasonably simulating the component behavior for the complex load scenarios up to a strain of 15 %. The combination of a cost, time and resource-saving simulation approach with a circular material strategy proposes a way for fusing performance and sustainability in the field of Additive Manufacturing (AM). The combination of recycling processes and material models, both assessed and verified experimentally, respectively, will help adapt the product geometry to the material properties modified from recycling.
在虚拟产品开发中,仿真建模在降低成本和缩短开发时间方面起着重要的作用。由于熔丝制造(FFF)过程的各向异性特性,具有块体特性的材料模型在有限元分析(FEA)中缺乏准确性。本研究通过在0°和90°印刷方向上对FFF用聚丙烯和弹性聚丙烯长丝进行拉伸(DIN ISO 527)和压缩(DIN ISO 604)试验,解决了这一问题。此外,对这两种灯丝进行了回收循环并重新评估。根据试验结果,建立了具有双线性硬化的横向各向同性材料模型,并对标准聚丙烯长丝进行了三点弯曲试验(DIN ISO 178)。该材料模型能够合理地模拟复杂载荷情况下的构件行为,应变可达15%。将节省成本、时间和资源的仿真方法与循环材料策略相结合,提出了一种在增材制造(AM)领域融合性能和可持续性的方法。回收过程和材料模型的结合,分别经过实验评估和验证,将有助于使产品几何形状适应回收后修改的材料特性。
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引用次数: 0
Design and Development of a Water Purifier System 净水器系统的设计与开发
Delani Favours Ntobela, L. Tartibu, T. Kunene
Water is the most basic and important substance on earth. Every human being is fully dependent on water to survive, eat and live healthily. Many people from developing countries are struggling daily to have access to potable water and sustain their lives. In this paper, a purifier system was developed to address the poor quality of water in a rural community (Dumezulu village). Solar photovoltaic (PV) cells have been selected to power the proposed system. The Reverse Osmosis (RO) method was adopted to remove contaminants during the treatment process. This system comprises solar PV modules, a structural mounting frame, centrifugal and vertical water pumps, activated carbon and sand filters, micron filter filters, RO membrane filters, a flywheel energy storage system (FESS), an electrical Distribution Board (DB), a chemical dosing pump, and a water distribution piping.
水是地球上最基本、最重要的物质。每个人的生存、饮食和健康都完全依赖于水。发展中国家的许多人每天都在为获得饮用水和维持生命而苦苦挣扎。在本文中,开发了一种净化器系统来解决农村社区(Dumezulu村)水质差的问题。太阳能光伏(PV)电池已被选择为拟议的系统供电。在处理过程中,采用反渗透(RO)法去除污染物。该系统由太阳能光伏组件、结构安装框架、离心和垂直水泵、活性炭和沙子过滤器、微米过滤器、反渗透膜过滤器、飞轮储能系统(FESS)、配电板(DB)、化学加药泵和配水管组成。
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引用次数: 0
An Appraisal Method for Web Interfaces Based on Aesthetic Measurement 基于审美测量的Web界面评价方法
Lingna Zhang, Jiawei Jiao, Chenhao Li, Jinzhen Dou, Chen Xue
In order to better guide the design of web interfaces, this study improved existing calculation formulas based on the research findings of aesthetic measures and proposed a set of interface aesthetic measures that can be used for web interfaces, including measures of balance, proportion, element overlap, and density. MATLAB 2020a was used to measure the aesthetic measures of 16 web interfaces, and a questionnaire was used to obtain participants’ subjective aesthetic perception of the web interfaces. The experimental results showed that measure of grayscale balance and measure of horizontal color balance were positively significantly correlated with subjective balance. Measure of proportion of layer objects to interface frame was significantly positively correlated with subjective proportionality, while measure of proportion of layer objects to interface layout was negatively correlated. There was a significant positive correlation between measure of grayscale balance, measure of horizontal color balance, measure of density and subjective overall aesthetics. Additionally, measure of element overlap was significantly negatively correlated with subjective harmony.
为了更好地指导web界面的设计,本研究在美学测度研究成果的基础上,改进了现有的计算公式,提出了一套可用于web界面的界面美学测度,包括平衡测度、比例测度、元素重叠测度、密度测度。采用MATLAB 2020a对16个网页界面的审美尺度进行测量,并采用问卷调查的方式获得被试对网页界面的主观审美感受。实验结果表明,灰度平衡测量和水平色彩平衡测量与主观平衡呈正相关。层对象与界面框架的比例与主观比例显著正相关,层对象与界面布局的比例与主观比例显著负相关。灰度平衡测度、水平色彩平衡测度、密度测度与主观整体审美存在显著正相关。元素重叠度与主观和谐度呈显著负相关。
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引用次数: 0
Investigating the Heat Transfer Characteristics of Fin-prolonged Heat Exchanger for Waste Heat Recovery 余热回收用长翅片换热器换热特性研究
Muhammad Sibtain, Han Liang, Md Rasel Uddin, Muhammad Asim Mond, A. Ansari, Muhammad Zia Ullah Khan
Waste heat recovery technologies from engine exhaust are promising solutions for increasing energy efficiency, reducing fuel consumption, and decreasing greenhouse gas emissions. Heat exchangers play a crucial role in waste heat recovery from engine exhaust. In this study, a numerical simulation was carried out to investigate the performance of counter shell and tube heat exchanger with and without inner fin geometry. A CFD analysis showed that the addition of inner fins in heat exchanger improved the heat transfer performance of heat exchanger. Further, the use of GO/water nanofluid is effective to reduce the exhaust air temperature and increase the overall effectiveness of heat exchanger.
发动机废气余热回收技术是提高能源效率、降低燃料消耗和减少温室气体排放的有前途的解决方案。热交换器在发动机排气余热回收中起着至关重要的作用。本文采用数值模拟的方法,对有无内翅片结构的反管式壳管换热器的性能进行了研究。CFD分析表明,换热器内翅片的加入提高了换热器的换热性能。此外,使用氧化石墨烯/水纳米流体可以有效降低排风温度,提高换热器的整体效率。
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引用次数: 0
Reliability Analysis of Bending Fatigue of Spiral Bevel Gears Based on Stress-Strength Interference Theory 基于应力-强度干涉理论的螺旋锥齿轮弯曲疲劳可靠性分析
W. Zhang, Beibei Sun
Based on the stress-strength interference theory, a reliability analysis model for bending fatigue of spiral bevel gears was established using the first order second moment method and the Monte Carlo simulation method, respectively. The distribution rules of bending stress and bending strength were obtained. The reliability results verified the accuracy of the reliability simulation calculation model established using the Monte Carlo method; Based on the first order second moment method, reliability sensitivity analysis was conducted on the mean value and standard deviation of the basic random variables that affect the reliability of bending fatigue. The results shows the degree and trend of the impact of different factors on reliability, and the increase of the standard deviation of each random variable would reduce the reliability, providing theoretical guidance and optimization direction for the subsequent reliability optimization design.
基于应力-强度干涉理论,分别采用一阶二阶矩法和蒙特卡罗模拟法建立了螺旋锥齿轮弯曲疲劳可靠性分析模型。得到了弯曲应力和弯曲强度的分布规律。可靠性结果验证了采用蒙特卡罗方法建立的可靠性仿真计算模型的准确性;基于一阶二阶矩法,对影响弯曲疲劳可靠性的基本随机变量均值和标准差进行了可靠性敏感性分析。结果显示了不同因素对可靠性影响的程度和趋势,各随机变量标准差的增大会降低可靠性,为后续的可靠性优化设计提供理论指导和优化方向。
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引用次数: 0
Copyright Page 版权页
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引用次数: 0
Evaluation of the Effects of the Application of Roof Spoilers for Light Trucks using Computational Fluid Dynamics (CFD) 基于计算流体力学(CFD)的轻型卡车车顶扰流板应用效果评价
Rey Anthony Bok, D. Engo, Christian Gao, Syvelle Angeli Santiago, J. Honra, Gawayne Escalona, R. Tayactac, Ricky D. Umali
This study will evaluate the different designs of roof spoilers on various light trucks with varying speeds using Computational Fluid Dynamics (CFD); the Mitsubishi L300, the Kia K2500, and the Hyundai H100 are the light-truck models that will be examined for this study. These vehicles will be created using the 3D Modelling software Fusion360. Each sample will be equipped with different designs of Roof Spoilers and then subjected to a Computational Fluid Analysis (CFD) using ANSYS Fluent. The parameters used for evaluation are the drag coefficient two and its force counterpart. The results from the assessment will be compared between the non-equipped (Base version) and the models equipped with roof spoiler model (RSM). The results show that RSM’s curvature would perform better than the planar version. The significant improvement of curvature RSM ranges from about five to twenty percent, while planar RSM ranges from up to fifteen percent, varying from different trucks. L300 WT has the lowest improvement, with a peak of eleven percent, followed by H100, with a peak of thirteen percent. The K2500 has the highest peak of improvement, gaining up to twenty percent. Regardless of their model, all the RSM were able to improve the aerodynamic performance of the different light trucks.
本研究将利用计算流体力学(CFD)对不同车速下不同车顶扰流板设计进行评估;三菱L300、起亚K2500和现代H100是本次研究的轻型卡车车型。这些车辆将使用3D建模软件Fusion360创建。每个样品将配备不同设计的车顶扰流板,然后使用ANSYS Fluent进行计算流体分析(CFD)。用于评估的参数是阻力系数2及其对应的力。评估结果将在未安装车顶扰流板模型(基本版)和安装车顶扰流板模型(RSM)之间进行比较。结果表明,RSM的曲率比平面版本性能更好。曲率RSM的显著改善范围从大约5%到20%,而平面RSM范围从高达15%,因不同的卡车而异。L300 WT的改善程度最低,峰值为11%,其次是H100,峰值为13%。K2500的涨幅最高,达到了20%。不管他们的模型是什么,所有的RSM都能够改善不同轻型卡车的空气动力学性能。
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引用次数: 0
Performance Analysis of 3D Printed Pelton Wheel Turbine at Various Pressure Heads 不同压头下3D打印冲击轮透平性能分析
L. Lebea, T. Gaonnwe
The increased usage of 3D printers, has made it possible to fabricate a complex shape without compromising the structural integrity of the component. However, the application of this technology to replace existing design, especially in the area of fluid mechanics, is still a challenge. The aim of the study is to evaluate the efficiency of the 3D printed Pelton turbine wheel at various pressure head as compared to the traditionally fabricated Pelton turbine. The design, fabrication and testing of the turbine blade were performed at University of South Africa, with the aim of replacing the existing turbine wheel. The tests were carried out at 0.5 kPa, 1 kPa and 1.5 kPa pressure heads. The results shows that the efficiency Pelton wheel turbine of metal and draft material are above 50 % and those of clear is below 50 %. The speed of the system increase as the pressure increase for metal and draft, however, for the turbine wheel of clear material it increases and decreases.
3D打印机的使用越来越多,使得在不影响组件结构完整性的情况下制造复杂形状成为可能。然而,应用这种技术来取代现有的设计,特别是在流体力学领域,仍然是一个挑战。该研究的目的是评估与传统制造的Pelton涡轮机相比,3D打印的Pelton涡轮机在各种压头下的效率。在南非大学完成了涡轮叶片的设计、制造和测试,目的是取代现有的涡轮。试验分别在0.5 kPa、1 kPa和1.5 kPa压头下进行。结果表明,金属和引水材料的水轮机效率在50%以上,透明材料的水轮机效率在50%以下。对于金属和牵引力,系统转速随压力的增大而增大,而对于透明材料的涡轮,系统转速随压力的增大而减小。
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引用次数: 0
Control-oriented Modelling for Multivariable Control of Refrigerant Dynamics in Vapor Compression Systems 蒸汽压缩系统中制冷剂动力学多变量控制的面向控制建模
C. Sanama, X. Xia
A multivariable MPC is developed on a VC system to control simultaneously the superheat and evaporator pressure. A nonlinear control-oriented model is implemented with 12 state variables and 2 inputs. The nonlinear model is linearized around a carefully selected steady state point so that MPC could be implemented to compute optimal expansion valve opening and compressor speed with measured feedbacks of superheat and evaporator pressure. The control-oriented model and MPC are implemented on Simulink using 4 interconnected subsystems namely, the VC system, the MPC system, the reference system and the environment. The coupling effects between superheat and evaporator pressure are considered. MPC performance was satisfactory in terms of disturbance rejection and reference tracking whilst considering the coupling effects between superheat and evaporator pressure.
在VC系统上开发了一种多变量MPC,用于同时控制过热度和蒸发器压力。实现了一个具有12个状态变量和2个输入的非线性面向控制模型。非线性模型在一个精心选择的稳态点周围线性化,以便MPC可以根据测量的过热和蒸发器压力反馈计算最佳膨胀阀开度和压缩机转速。面向控制的模型和MPC在Simulink上由VC系统、MPC系统、参考系统和环境4个相互连接的子系统实现。考虑了过热度与蒸发器压力之间的耦合效应。在考虑过热度和蒸发器压力耦合效应的情况下,MPC在抗干扰和参考跟踪方面的性能令人满意。
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引用次数: 0
期刊
2023 14th International Conference on Mechanical and Intelligent Manufacturing Technologies (ICMIMT)
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