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Digital twin-based modeling of natural gas leakage and dispersion in urban utility tunnels 基于数字孪生的城市公用事业隧道天然气泄漏和扩散模型
Pub Date : 2024-07-17 DOI: 10.12688/digitaltwin.17963.1
Jitao Cai, Jiansong Wu, Yanzhu Hu, Ziqi Han, Yuefei Li, Ming Fu, Xiaofu Zou, Xin Wang
Background Unexpected leakage accidents of the natural gas pipeline inside urban utility tunnels can pose great threats to public safety, property, and the environment. It highlights the modeling of natural gas leakage and dispersion dynamics, especially from a digital twin implementation perspective facilitating effective emergency response in a data-driven way. Methods In this study, a digital twin-based emergency response framework for gas leakage accidents in urban utility tunnels is proposed. Within this framework, the data-calibrated gas concentration prediction (DC-GCP) model is developed by integrating the Lattice Boltzmann Method (LBM) with data assimilation (DA) techniques. This combination enables accurate spatiotemporal predictions of gas concentrations, even with a prior or inaccurate gas leakage source term. Specifically, we develop a high-performance LBM-based gas concentration prediction model using the parallel programming language Taichi Lang. Based on this model, real-time integration of gas sensor data from utility tunnels is achieved through the DA algorithm. Therefore, the predicted results can be calibrated by the continuous data in the absence of complete source term information. Furthermore, a widely used twin experiment and statistical performance measures (SPMs) are used to evaluate and validate the effectiveness of the proposed approach. Results The results show that all SPMs progressively converge towards their ideal values as calibration progresses. And both the gas concentration predictions and the source term estimations can be calibrated effectively by the proposed approach, achieving a relative error of less than 5%. Conclusions This study helps for dynamic risk assessment and emergency response of natural gas leakage accidents, as well as facilitating the implementation of predictive digital twin in utility tunnels.
背景 城市公共设施隧道内天然气管道的意外泄漏事故会对公共安全、财产和环境造成巨大威胁。该研究强调了天然气泄漏和扩散动态建模,特别是从数字孪生实施的角度,以数据驱动的方式促进有效的应急响应。方法 本研究提出了一个基于数字孪生的城市公用事业隧道天然气泄漏事故应急响应框架。在此框架内,通过将格子波尔兹曼法(LBM)与数据同化(DA)技术相结合,开发了数据校准气体浓度预测(DC-GCP)模型。这种组合能够准确预测气体浓度的时空分布,即使存在先验或不准确的气体泄漏源项。具体来说,我们使用并行编程语言 Taichi Lang 开发了基于 LBM 的高性能气体浓度预测模型。在该模型的基础上,通过 DA 算法实现了对来自公用事业隧道的气体传感器数据的实时整合。因此,在缺乏完整源项信息的情况下,预测结果可以通过连续数据进行校准。此外,还采用了广泛使用的孪生实验和统计性能指标(SPM)来评估和验证所提方法的有效性。结果 结果表明,随着校准的进行,所有 SPM 都逐渐向理想值靠拢。气体浓度预测和源项估算都能通过建议的方法进行有效校准,相对误差小于 5%。结论 本研究有助于天然气泄漏事故的动态风险评估和应急响应,也有助于在公用事业隧道中实施预测性数字孪生技术。
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引用次数: 0
Data-driven modeling in digital twin for power system anomaly detection 数字孪生中的数据驱动建模用于电力系统异常检测
Pub Date : 2024-04-11 DOI: 10.12688/digitaltwin.17734.1
Xin Shi, Fang Fang, Robert Qiu
Background: Power system anomaly detection is of great significance for realizing system situation awareness and early detection of system operating risks. In view of the complex operating conditions of the system, there are a large number of opaque links in the mechanism, and the anomaly detection approach based on physical mechanism modeling is prone to system errors due to assumptions, simplification, and transfer in the modeling process. This paper focuses on digital twin based data-driven approaches for power system anomaly detection to compensate for the limitation of physical methods in dynamical modeling. Methods: First of all, a digital twin framework for power system real-time analysis is constructed based on the concept of digital twin. Then, this paper conducts researches on the core of the designed framework, i.e., digital twin modeling. Considering the complexity of power system operating conditions, data-driven modeling is preferred and a random matrix and free probability theory based model for anomaly detection of system operating situation is constructed. Results: Simulation data with different spatiotemporal structure generated through a Monte Carlo experiment verified the sensitivity of the constructed model for data correlations. Meanwhile, the case on the system operating data generated through the IEEE 118-bus system validate the effectiveness of the proposed model for the system anomaly detection. Conclusions: The constructed data-driven model can accurately characterize the correlations among data elements, has good sensitivity to the variation of data spatial and temporal correlations, and can depict the data residuals better than the M-P law curve, which indicates the practicability and necessity of the constructed data-driven model for the digital twin modeling of power system anomaly detection.
背景:电力系统异常检测对于实现系统态势感知和早期发现系统运行风险具有重要意义。鉴于系统运行工况复杂,机构中存在大量不透明环节,基于物理机构建模的异常检测方法在建模过程中由于假设、简化、转移等原因容易产生系统误差。本文主要介绍基于数字孪生的数据驱动电力系统异常检测方法,以弥补物理方法在动态建模中的局限性。方法:首先,基于数字孪生的概念,构建了用于电力系统实时分析的数字孪生框架。然后,本文对所设计框架的核心,即数字孪生建模进行了研究。考虑到电力系统运行状况的复杂性,本文优先采用数据驱动建模,并构建了基于随机矩阵和自由概率论的系统运行状况异常检测模型。结果:通过蒙特卡洛实验生成的不同时空结构的仿真数据验证了所建模型对数据相关性的敏感性。同时,通过 IEEE 118 总线系统生成的系统运行数据案例验证了所建模型在系统异常检测中的有效性。结论所构建的数据驱动模型能够准确表征数据元素之间的相关性,对数据的时空相关性变化具有良好的灵敏度,对数据残差的描述优于 M-P 规律曲线,这表明所构建的数据驱动模型在电力系统异常检测的数字孪生建模中具有实用性和必要性。
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引用次数: 0
Is it possible to develop a digital twin for noise monitoring in manufacturing? 是否有可能开发出用于监测制造业噪声的数字孪生系统?
Pub Date : 2024-03-28 DOI: 10.12688/digitaltwin.17931.1
Li Yi, Patrick Ruediger-Flore, Ali Karnoub, Jan Mertes, Moritz Glatt, J. Aurich
Noise monitoring is important in the context of manufacturing because it can help maintain a safe and healthy workspace for employees. Current approaches for noise monitoring in manufacturing are based on acoustic sensors, whose measured sound pressure levels (SPL) are shown as bar/curve charts and acoustic heat maps. In such a way, the noise emission and propagation process is not fully addressed. This paper proposes a digital twin (DT) for noise monitoring in manufacturing using augmented reality (AR) and the phonon tracing method (PTM). In the proposed PTM/AR-based DT, the noise is represented by 3D particles (called phonons) emitting and traversing in a spatial domain. Using a mobile AR device (HoloLens 2), users are able to visualize and interact with the noise emitted by machine tools. To validate the feasibility of the proposed PTM/AR-based DT, two use cases are carried out. The first use case is an offline test, where the noise data from a machine tool are first acquired and used for the implementation of PTM/AR-based DT with different parameter sets. The result of the first use case is the understanding between the AR performance of HoloLens 2 (frame rate) and the setting of the initial number of phonons and sampling frequency. The second use case is an online test to demonstrate the in-situ noise monitoring capability of the proposed PTM/AR-based DT. The result shows that our PTM/AR-based DT is a powerful tool for visualizing and assessing the real-time noise in manufacturing systems.
噪声监测对制造业非常重要,因为它有助于为员工维持一个安全健康的工作空间。当前的制造业噪声监测方法以声学传感器为基础,其测量的声压级 (SPL) 显示为条形图/曲线图和声学热图。在这种方法中,噪声的发射和传播过程没有得到充分解决。本文利用增强现实技术(AR)和声子追踪方法(PTM),为制造业噪声监测提出了一种数字孪生(DT)技术。在建议的基于 PTM/AR 的 DT 中,噪声由三维粒子(称为声子)在空间域中发射和穿越表示。使用移动 AR 设备(HoloLens 2),用户能够可视化机床发出的噪声并与之互动。为了验证所提出的基于 PTM/AR 的 DT 的可行性,进行了两个使用案例。第一个用例是离线测试,首先获取机床的噪声数据,然后使用不同的参数集实施基于 PTM/AR 的 DT。第一个用例的结果是了解 HoloLens 2 的 AR 性能(帧速率)与初始声子数和采样频率设置之间的关系。第二个用例是在线测试,以展示基于 PTM/AR 的 DT 的原位噪声监测能力。结果表明,我们基于 PTM/AR 的 DT 是可视化和评估制造系统实时噪声的强大工具。
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引用次数: 0
Modeling of cross-scale human activity for digital twin workshop 为数字孪生讲习班建立跨尺度人类活动模型
Pub Date : 2024-03-22 DOI: 10.12688/digitaltwin.17404.2
Tingyu Liu, Mengming Xia, Qing Hong, Yifeng Sun, Pei Zhang, Liang Fu, Ke Chen
Digital Twin Workshop(DTW), as an important approach to digitalization and intelligentization of workshop, has gained significant attention in manufacturing industry. Currently, digital twin models for manufacturing resources have progressed from theoretical research to practical implementation. However, as a crucial component of workshop, modeling of human activity in workshop still faces challenges due to the autonomy and uncertainty of human beings. Therefore, we propose a comprehensive approach to the modeling cross-scale human activity in digital twin workshop, which comprises macro activity and micro activity. Macro activity contains human’s occupation and spatial positions in workshop, while micro activity refers to real-time posture and production actions at work. In this paper, we build and integrate macro activity digital twin model and micro activity digital twin model. With the combination of closed-loop interaction between virtual models and physical entities, we achieve semantic mapping and control of production activities, thereby facilitating practical management of human activity in workshop. Finally, we take certain factory’s manufacturing workshop as an example to introduce the application of the proposed approach.
数字孪生车间(DTW)作为实现车间数字化和智能化的重要方法,在制造业受到了极大关注。目前,制造资源的数字孪生模型已经从理论研究走向实际应用。然而,作为车间的重要组成部分,由于人的自主性和不确定性,车间中人的活动建模仍面临挑战。因此,我们提出了数字孪生车间跨尺度人类活动建模的综合方法,包括宏观活动和微观活动。宏观活动包括人在车间中的职业和空间位置,而微观活动是指人在工作中的实时姿态和生产行为。本文构建并整合了宏观活动数字孪生模型和微观活动数字孪生模型。结合虚拟模型与物理实体之间的闭环交互,实现对生产活动的语义映射和控制,从而促进车间人类活动的实际管理。最后,我们以某工厂的生产车间为例,介绍了所提方法的应用。
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引用次数: 0
Digital twinning of temperature fields for modular multilayer multiphase pipeline structures 模块化多层多相管道结构的温度场数字孪缩
Pub Date : 2024-03-20 DOI: 10.12688/digitaltwin.17930.1
Wenlan Wei, Maliang Wang, Jiarui Cheng, Yue Hu, Yuqiang Li, Jie Zheng
The temperature field of oil and gas wells in the field of petroleum engineering presents a core problem and challenge in the digital twin framework due to its ultra-long-distance and highly variable structural characteristics. The varying wellbore cross-sectional structures with depth make it difficult to establish an effective and generalized analytical model for heat transfer. In this study, we propose, for the first time, a method to automate the construction of multi-layered and multi-component heat transfer models by using a general computational model based on non-steady-state single-phase structural modules. This method enables the automated generation of complex multi-layered and multi-component heat transfer models, thereby achieving the construction of a generalized model for temperature field characterization with varying wellbore cross-sectional structures over ultra-long distances. Utilizing this modeling approach, we validate the proposed method through case studies using actual wellbore temperature field data. The results demonstrate the lightweight and efficient computational analysis of temperature field information under non-steady-state conditions.
石油工程领域的油气井温度场由于其超长距和高度多变的结构特征,成为数字孪生框架的核心问题和挑战。井筒横截面结构随深度的变化而变化,因此很难建立有效和通用的传热分析模型。在本研究中,我们首次提出了一种方法,通过使用基于非稳态单相结构模块的通用计算模型,自动构建多层多组分传热模型。这种方法能够自动生成复杂的多层多组分传热模型,从而构建出一种通用模型,用于超长距离、不同井筒横截面结构的温度场表征。利用这种建模方法,我们通过实际井筒温度场数据的案例研究验证了所提出的方法。结果表明,非稳态条件下的温度场信息计算分析轻便高效。
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引用次数: 0
Digital twin method and application practice of spacecraft system driven by mechanism data 机制数据驱动航天器系统的数字孪生方法及应用实践
Pub Date : 2024-03-08 DOI: 10.12688/digitaltwin.17913.1
Huang Lei, Zhou Fanli, Wang Wei, Shang Shuai, Haocheng Zhou
Spacecrafts are large-scale systems characterized by various on-orbit configurations, multi-disciplinary coupling, and complex mission modes. Research and exploration on the data-driven spacecraft digital twins development methods must be carried out to satisfy various requirements such as spacecraft on-orbit condition monitoring and risk warning, fast flight conditions predictions, intelligent failure location, and virtual verification of failure. In this paper, significant progress is made in multiple key technologies, such as cyber-physical system modeling and simulation, hybrid modeling and model evolution through mechanism-data fusion, and interactive virtual-reality perception and mapping. The spacecraft digital twins’ model is constructed, and the spacecraft digital twin’s platform is designed and developed. Multiple digital twins’ application scenarios, such as on-orbit mission simulation and emulation, real-time interactive monitoring, and fast operating condition prediction, are supported. The research results are applied to the key on-orbit operation tasks, such as entering orbit, rendezvous and docking, position conversion, and astronaut exiting, enabling system-level digital operation for the sub-systems of spacecraft such as energy, power, control, and communication sub-systems.
航天器是大型系统,具有在轨配置多样、多学科耦合、任务模式复杂等特点。为满足航天器在轨状态监测与风险预警、快速飞行状态预测、智能故障定位、故障虚拟验证等多种需求,必须开展数据驱动的航天器数字双胞胎研制方法的研究与探索。本文在网络物理系统建模与仿真、混合建模与机理数据融合模型演化、交互式虚拟现实感知与映射等多项关键技术上取得了重大进展。构建了航天器数字孪生模型,设计开发了航天器数字孪生平台。支持多种数字孪生应用场景,如在轨任务仿真模拟、实时交互监测、快速运行状态预测等。研究成果应用于入轨、交会对接、位置转换、航天员出舱等关键在轨运行任务,实现了航天器能源、动力、控制、通信等分系统的系统级数字化运行。
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引用次数: 0
Digital twin enhanced agile design of ship pipeline systems 数字孪生增强了船舶管道系统的敏捷设计
Pub Date : 2024-03-01 DOI: 10.12688/digitaltwin.17918.1
Xin Wang, Xiaofen Shan, Kang Cui, Zhinan Zhang
The shipbuilding industry plays a pivotal role in national strategic security and economic development, and one critical challenge is the pipeline layout design problem. It predominantly relies on designers’ subjective experience, and it is marked by a lack of efficient knowledge sharing and the absence of smart pipe routing algorithms. This paper proposes an agile design system, which integrates ship pipeline design knowledge management, semi-automatic design that involves frequent interaction with human designers, and automatic rule checking. The framework is refined by digital twin concepts, facilitating close collaboration between physical and digital systems. The paradigm shift holds the potential to substantially enhance the efficiency of ship pipeline layout design, while concurrently reducing the reliance on manual labor.
造船业在国家战略安全和经济发展中发挥着举足轻重的作用,其中一个关键挑战就是管道布局设计问题。它主要依赖设计人员的主观经验,缺乏有效的知识共享和智能管道布线算法。本文提出了一种敏捷设计系统,该系统集成了船舶管道设计知识管理、与人类设计师频繁互动的半自动设计以及自动规则检查。数字孪生概念对该框架进行了完善,促进了物理系统和数字系统之间的紧密协作。这种模式转变有可能大幅提高船舶管道布局设计的效率,同时减少对人工的依赖。
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引用次数: 0
Digital twin and its applications in the construction industry: A state-of-art systematic review 数字孪生及其在建筑行业中的应用:最新的系统回顾
Pub Date : 2023-10-30 DOI: 10.12688/digitaltwin.17664.2
Shuaiming Su, Ray Y. Zhong, Yishuo Jiang
The construction industry has a great impact on social and economic development because of its wide coverage and a large number of stakeholders involved. It is precisely owing to its large volume that technological innovation of the construction industry is relatively slow. The birth and rapid development of digital twins brings more hope to the construction industry. This paper summarizes the current development of digital twin and its applications in construction industry. First, the concepts and applications of digital twin are analyzed. Then, the research on digital twins in the construction industry in the past five years is reviewed. The main research directions and key technologies are pointed out in the end. This paper could guide related practitioners to clearly grasp the research application status of digital twin in the construction industry. It could also help to find suitable research directions.
建筑业由于其覆盖面广,涉及的利益相关者众多,对社会经济发展影响很大。正是由于体量庞大,使得建筑业的技术创新相对缓慢。数字孪生的诞生和快速发展,给建筑行业带来了更多的希望。本文综述了数字孪生技术的发展现状及其在建筑行业中的应用。首先,分析了数字孪生的概念和应用。然后,回顾了近五年来建筑行业中数字孪生的研究。最后指出了主要的研究方向和关键技术。本文可以指导相关从业者清晰地把握数字孪生在建筑行业的研究应用现状。这也有助于找到合适的研究方向。
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引用次数: 0
A digital twin-based green construction management method for prefabricated buildings 基于数字孪生的装配式建筑绿色施工管理方法
Pub Date : 2023-08-30 DOI: 10.12688/digitaltwin.17830.1
Zhansheng Liu, Z. Zhu, Zhe Sun, Anxiu Li, Shuxin Ni
Background: Site pollution in construction can be reduced by using high levels of prefabrication and industrialization. However, the lack of green concepts and methods during the prefabrication assembly process hinders its environmental benefits. Digital twin technology can monitor sites in real-time and provide data visualization for decision support, which has been used in construction management and risk control. Methods: We propose a six-dimensional digital twin framework that includes physical and virtual spaces, project management and service layers, twin data, and component connections. The framework integrates green factors of prefabricated construction into a model evolution framework and mechanism that enables real-time green services throughout the process. Results:  The proposed framework, modeling method, and evolution method were tested in prefabrication projects in Tianjin. By applying these methods, inadequate management measures were promptly identified and strengthened. Energy consumption and pollution were reduced by comparing with the plan before construction. In addition, the model evolution method optimized green management measures and improved the level of green construction management on site. Conclusions: The application results demonstrate the effectiveness of our proposed framework, the model building method, and the evolution method in improving the green level of prefabricated construction.
背景:通过采用高水平的预制和工业化,可以减少施工中的场地污染。然而,预制装配过程中缺乏绿色概念和方法阻碍了其环境效益。数字孪生技术可以实时监控现场,并为决策支持提供数据可视化,已被用于施工管理和风险控制。方法:我们提出了一个六维数字孪生框架,包括物理和虚拟空间、项目管理和服务层、孪生数据和组件连接。该框架将预制建筑的绿色因素整合到一个模型进化框架和机制中,从而在整个过程中实现实时绿色服务。结果:所提出的框架、建模方法和演化方法在天津预制工程中得到了验证。通过应用这些方法,及时发现并加强了不充分的管理措施。与施工前的计划相比,能耗和污染有所减少。此外,模型进化法优化了绿色管理措施,提高了现场绿色施工管理水平。结论:应用结果表明,我们提出的框架、模型构建方法和进化方法在提高装配式建筑的绿色水平方面是有效的。
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引用次数: 0
A digital twin-based analysis method to assess geometric variations for parts in batch production 一种基于数字孪生的分析方法用于评估批量生产中零件的几何变化
Pub Date : 2023-08-24 DOI: 10.12688/digitaltwin.17863.1
Junnan Zhi, Yanlong Cao, Tukun Li, Anwer Nabil, Fan Liu, X. Jiang, Jiangxin Yang
Background: In mass production, engineers are more concerned with the statistical distribution accuracy of parts in mass production rather than just the qualification of individual parts. However, currently, the statistical analysis methods designed for product accuracy are relatively scattered, and most of them focus on nominal part models. Therefore, there is a need to design a statistical analysis method for parts in mass production based on the Digital Twin model. Methods: This paper presents a novel method to analyse the geometric variations of parts in batch production in the production line, which is based on digital twins to model and evaluate deviations contributed by the geometrical condition, assembly condition and material condition. Firstly, the statistical descriptions of the parts, particularly the features of a digital twin for parts in batch production related to the geometry and position, are classified into various hierarchies. Secondly, a covariance method is employed to analyse the law of their shape from the descriptions. Thirdly, the parts' shape feature similarity for different terms is derived, including the linear features of pose constraint, rotation deviation, and geometric deviation and the curve features like a geometric deviation. Finally, the probability distribution of discrete points on the manufacturing error caused by different reasons is calculated. Results: Two case studies of reducer and rail highlight the applicability of the proposed approach. The standard deviation of the points has similar trend with sample cases according to normal distribution. Conclusions:  This paper categorizes the deviations of batch parts into the linear features of pose constraint, rotation deviation, and geometric deviation. When batch parts exhibit any of these deviation types, the eigenvalues and eigenvectors of their covariance matrix show certain patterns, enabling the identification of the deviation type and calculation of the statistical deviation probability distribution for the corresponding features.
背景:在大规模生产中,工程师更关心大规模生产中零件的统计分布准确性,而不仅仅是单个零件的资格。然而,目前,为产品精度设计的统计分析方法相对分散,大多集中在标称零件模型上。因此,有必要设计一种基于数字孪生模型的大规模生产中零件的统计分析方法。方法:提出了一种分析生产线批量生产中零件几何变化的新方法,该方法基于数字孪生对几何条件、装配条件和材料条件造成的偏差进行建模和评估。首先,零件的统计描述,特别是批量生产中与几何形状和位置相关的零件的数字孪生特征,被分为不同的层次。其次,采用协方差法从描述中分析了它们的形状规律。第三,推导了不同条件下零件形状特征的相似性,包括姿态约束、旋转偏差和几何偏差的线性特征以及类似几何偏差的曲线特征。最后,计算了离散点对不同原因引起的制造误差的概率分布。结果:减速器和轨道的两个案例研究突出了所提出方法的适用性。根据正态分布,这些点的标准差与样本情况具有相似的趋势。结论:本文将批量零件的偏差分为姿态约束、旋转偏差和几何偏差的线性特征。当批次零件表现出这些偏差类型中的任何一种时,其协方差矩阵的特征值和特征向量显示出特定的模式,从而能够识别偏差类型并计算相应特征的统计偏差概率分布。
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引用次数: 0
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Digital Twin
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