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Micromechanical Study of Particulate Reinforced Composites 颗粒增强复合材料的微观力学研究
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0466
D. Choi, S. Nomura
Particulate reinforced composites include functionally graded materials that are to be exposed to extremely high temperatures at one side and extremely low temperature at another side. In this paper, the steady-state temperature field in particulate reinforced composites is derived using the Green’s function expressed by a linear combination of the eigenfunctions for the given geometry and the boundary conditions. The trial functions that are used to construct the Green’s functions are those that warrant continuous temperature and heat flux across the material boundary (heat-flux-conserving trial functions). The solution by the proposed method is compared to the finite element solution for accuracy.
颗粒增强复合材料包括将在一侧暴露于极高温度而在另一侧暴露于极低温度的功能分级材料。本文用格林函数推导了颗粒增强复合材料的稳态温度场,该格林函数表示为给定几何形状和边界条件下特征函数的线性组合。用来构造格林函数的试验函数是那些保证温度和热流连续跨越材料边界的试验函数(热通量守恒试验函数)。并与有限元解进行了精度比较。
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引用次数: 0
Modeling of Porosity Effects in Gas-Filled Composites Using Biot’s Parameter 利用Biot参数模拟充气复合材料孔隙率效应
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0467
N. Salamon, R. Ganesan
Modeling of porosity effects on the thermal-chemical decomposition of porous, polymer composites at high temperature is treated analytically for no gas flow and compared with finite element results which permit gas flow. A function is proposed for the variation of Biot’s pressure-stress coupling factor in terms of porosity and a constant which can be determined from experiments. The results show this function adequately describes the coupling factor and that the inclusion of gas flow (permeability) is essential to accurate results.
对多孔聚合物复合材料在高温下的热化学分解过程中孔隙度的影响进行了分析处理,并与允许有气体流动的有限元结果进行了比较。提出了以孔隙率为变量的Biot压应力耦合系数的变化函数和一个可由实验确定的常数。结果表明,该函数可以很好地描述耦合因子,并且包含气体流量(渗透率)对于准确的结果至关重要。
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引用次数: 0
Effects of Defects in a New Form of Affordable Composite Materials-Rod Reinforcement 一种新型廉价复合材料——棒材增强材料中缺陷的影响
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0489
W. Chan, J. S. Wang
A pultruded rod reinforced composite which can eliminate presence of fiber waviness and reduce cost of laminate manufacturing has become a focus interest to aircraft manufacturers. Due to its characteristics of rod layer, conventional analysis which use the smeared properties across the entire rod layer fails to predict the structural response of this rod reinforced laminates. A closed-form expression was derived and a finite element analysis was conducted for predicting the critical buckling load for this type of laminates with a damage. Damage considered include broken rods, rods split vertically and horizontally, and delamination between the rod layer and angle plies. It is concluded that damages with rods split horizontally and a delamination can reduce the buckling load. For the rods broken, the buckling load will be reduced if a broken space is included. However, the buckling load remains unchanged if rods split vertically.
一种能够消除纤维波纹并降低层压板制造成本的拉挤杆增强复合材料已成为飞机制造商关注的焦点。由于棒材层的特性,传统的利用整个棒材层涂抹特性的分析方法无法预测棒材层合板的结构响应。推导了含损伤层合板临界屈曲载荷的封闭表达式,并进行了有限元分析。考虑的损坏包括杆断、杆垂直和水平劈裂以及杆层和角层之间的分层。结果表明,水平劈裂和分层损伤可以降低屈曲载荷。对于断裂的杆件,如果加入断裂空间,屈曲载荷将会降低。然而,如果杆垂直劈裂,屈曲载荷保持不变。
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引用次数: 0
Fatigue Damage Evolution in a Short Fiber Reinforced Metal Matrix Composite 短纤维增强金属基复合材料疲劳损伤演化研究
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0498
S. Canumalla, Robert N. Pangborn
The micromechanisms of fatigue failure of a short, alumina-silicate fiber reinforced cast aluminum alloy (A356) are investigated in this study. The nature of damage evolution is studied by three complementary perspectives — i) monitoring of the mechanical response, ii) microscopy on the gage length and fracture surface, and iii) probing of the microstructural changes in the bulk nondestructively using acoustic emission. The damage evolution in the composite is driven by strain or fatigue cycles imposed on the specimen and is manifested as three distinct mechanisms: a) cracking at hollow shot particles early in the life, b) microcracking in the form of fracture of fibers oriented in the direction of the loading and splitting or decohesion at fiber/matrix interface of transversely oriented fibers, and c) void formation at fiber ends and other stress concentrations. The interaction among the different modes, which defines the evolution of microstructural damage, is described. A flow chart for the progression of damage is presented and the most important steps in the damage evolution are identified. Suggestions are made for improving fatigue performance by tailoring the microstructure of the composite.
研究了一种短型硅酸铝纤维增强铸造铝合金(A356)疲劳失效的微观机制。损伤演化的本质是通过三个互补的角度来研究的:1)机械响应的监测,2)测量长度和断口表面的显微观察,3)利用声发射无损探测体中的微观结构变化。复合材料的损伤演化是由施加在试样上的应变或疲劳循环驱动的,表现为三种不同的机制:a)在寿命早期的空心弹丸颗粒处开裂;b)在加载方向取向的纤维断裂和横向取向纤维/基体界面处的分裂或脱黏;c)纤维端部形成空洞和其他应力集中。描述了不同模态之间的相互作用,定义了微观结构损伤的演化过程。给出了损伤发展的流程图,并确定了损伤发展过程中最重要的步骤。提出了通过调整复合材料的微观组织来改善其疲劳性能的建议。
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引用次数: 0
Deformation and Fracture Response of Steel at High Temperature 钢在高温下的变形和断裂响应
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0465
F. Brust, Jinmiao Zhang
To increase energy efficiency, new plants must operate at higher and higher temperatures. Moreover, power generation equipment continues to age and is being used far beyond its intended original design life. Some recent failures which unfortunately occurred with serious consequences have clearly illustrated that current methods for insuring safety and reliability of high temperature equipment is inadequate. Because of these concerns, an understanding of the high-temperature crack growth process is very important and has led to the following studies of the high temperature failure process. This effort summarizes the results of some recent studies which investigate the phenomenon of high temperature creep fatigue crack growth. Experimental results which detail the process of creep fatigue, analytical studies which investigate why current methods are ineffective, and finally, a new approach which is based on the T*integral and its ability to characterize the creep-fatigue crack growth process are discussed. The potential validity of this new predictive methodology is illustrated.
为了提高能源效率,新电厂必须在越来越高的温度下运行。此外,发电设备不断老化,其使用寿命远远超过了预期的原始设计寿命。最近不幸发生的一些造成严重后果的故障清楚地表明,目前确保高温设备安全和可靠性的方法是不够的。由于这些问题,对高温裂纹扩展过程的理解非常重要,并导致了对高温破坏过程的后续研究。本文总结了近年来有关高温蠕变疲劳裂纹扩展现象的研究成果。实验结果详细说明了蠕变疲劳的过程,分析研究了当前方法无效的原因,最后讨论了基于T*积分的新方法及其表征蠕变疲劳裂纹扩展过程的能力。说明了这种新的预测方法的潜在有效性。
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引用次数: 0
Thermal Softening of Glassy Particle Modified Tungsten 玻璃微粒改性钨的热软化
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0500
P. Leduc, G. Bao
A micromechanics study is made of the rate-dependent thermal softening behavior of a tungsten matrix composite containing glassy particles. Under adiabatic compression of the composite, the elastic glassy particles thermally soften at relatively high strains, enhancing the thermal softening of the tungsten-based composite, thus reducing the strain rate sensitivity and fostering shear localization. To guide the microstructural design of the particle-modified tungsten-based composite in penetration applications, systematic predictions are made for the stress-strain behavior of the composite under overall adiabatic compression with different temperature-dependent behaviors, sizes, volume fractions of the particle and applied strain rates. It is found that both the onset and the rate of thermal softening of the composite depend critically on the applied strain rate. Owing to thermal softening of the glassy particles, the strain-rate sensitivity of the composite is reduced.
对含玻璃颗粒的钨基复合材料的速率相关热软化行为进行了微观力学研究。在复合材料的绝热压缩下,弹性玻璃状颗粒在较高应变下热软化,增强了钨基复合材料的热软化,从而降低了应变速率敏感性,促进了剪切局部化。为了指导颗粒改性钨基复合材料的显微组织设计,系统地预测了复合材料在整体绝热压缩下的应力-应变行为,包括不同的温度依赖行为、颗粒尺寸、体积分数和施加应变速率。结果表明,复合材料热软化的开始和速率与外加应变速率密切相关。由于玻璃状颗粒的热软化,复合材料的应变率敏感性降低。
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引用次数: 0
The Influence of Fiber Distribution and Voids on the Tensile Strength of Polymer Composite Materials 纤维分布和空隙对高分子复合材料抗拉强度的影响
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0501
G. Generalis, M. Sundaresan
Three types of material variations commonly introduced during the processing of polymeric matrix composite materials are considered. These are (i) deviations from the local fiber volume fraction from the design specifications, (ii) non-uniformity in the inter-fiber spacing, and (iii) the presence of substantial levels of local void distribution. The influence of these variabilities on the longitudinal tensile strength of unidirectional composite material is evaluated. For composite materials with uniform fiber distribution, the tensile strength slightly dropped as the fiber volume fraction was increased. The non-uniformity in the inter-fiber spacing and the presence of significant levels of voids was found to have a more adverse influence on the tensile strength.
考虑了聚合物基复合材料加工过程中常见的三种材料变化。这些是(i)与设计规范的局部纤维体积分数的偏差,(ii)纤维间间距的不均匀性,以及(iii)存在大量的局部空隙分布。评价了这些变量对单向复合材料纵向拉伸强度的影响。对于纤维均匀分布的复合材料,随着纤维体积分数的增加,拉伸强度略有下降。纤维间距的不均匀性和空隙的存在对拉伸强度有更不利的影响。
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引用次数: 0
Edge Stresses in a Laminated Composite Strip Subjected to Axial Temperature Gradients 受轴向温度梯度影响的层压复合材料带材的边缘应力
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0477
D. Swett, G. Shiflett
One of the most severe problems associated with the use of laminated composite structures in thermal environments is the susceptibility to delamination due to the edge effect stresses arising from the thermal expansion mismatch between the constituent laminae. In addition, the problem may be compounded by the introduction of extreme thermal gradient effects as well. Trade studies to develop a satisfactory design for these types of thermal environments have heretofore been rather limited due to the lack of accurate analytical assessments for the edge effects that arise from these thermal loads. The predominant amount of investigation for these types of thermal gradient problems has been restricted to detailed numerical finite element analyses that do not lend to rapid concurrent engineering design processes. No analytical solution has been available to address the thermoelastic edge effects in composite laminates resulting from thermal gradients. In this paper, a combination of Airy stress functions and direct displacement functions is utilized to obtain the plane elasticity solution for the stresses and displacements in a multilayer laminated anisotropic strip subjected to a temperature gradient that is arbitrarily symmetric in the longitudinal direction. The solution cannot be guaranteed to satisfy the free edge normal traction requirement since only resultant force is enforced to zero; however, convergence for enforced zero transverse slope at the strip ends can be established, as the eigenfunctions are orthogonal. Thus the solution is exact for these edge conditions. Numerical results are presented for several examples and compared to those obtained from our own MSC/NASTRAN finite element analyses. The correlation with the finite element numerical results was determined to verify the solution and indicated application of the solution as an approximation to free edge engineering problems is very reasonable for a broad range of practical cases involving temperature gradient effects.
在热环境中使用层压复合材料结构最严重的问题之一是由于组成层之间的热膨胀不匹配引起的边缘效应应力而容易分层。此外,极端热梯度效应的引入也可能使问题复杂化。迄今为止,由于缺乏对这些热负荷产生的边缘效应的准确分析评估,为这些类型的热环境开发令人满意的设计的贸易研究相当有限。对这些类型的热梯度问题的主要研究仅限于详细的数值有限元分析,这不利于快速的并行工程设计过程。目前还没有一种解析解可以解决由热梯度引起的复合材料层合板的热弹性边缘效应。本文采用Airy应力函数和直接位移函数相结合的方法,得到了纵向任意对称温度梯度作用下多层各向异性层合带材的应力和位移的平面弹性解。由于只使合力为零,不能保证解满足自由边法向牵引力要求;然而,由于特征函数是正交的,因此可以建立条形两端强制零横向斜率的收敛性。因此,对于这些边缘条件,解是精确的。给出了几个实例的数值结果,并与我们自己的MSC/NASTRAN有限元分析结果进行了比较。通过与有限元数值结果的相关性验证了该解的正确性,并表明在涉及温度梯度效应的广泛实际情况下,将该解近似应用于自由边缘工程问题是非常合理的。
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引用次数: 0
Determination of Interfacial Fracture Toughness in High Temperature Composites 高温复合材料界面断裂韧性的测定
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0475
V. T. Bechel, N. Sottos
Understanding the behavior of the fiber/matrix interface region over a range of temperatures is essential for designing composites that will have a high service temperature. In the current work, the interface failure sequence was observed during fiber pushout tests on two model composites (steel/epoxy and polyester/epoxy) with different Young’s moduli ratio and residual stress values. Novel photoelastic experiments were conducted on the model composites to measure the interfacial crack length versus load during the fiber push-out test. The data were used to better understand the failure mechanisms during the test and to determine the range of applicability of analytical and computational models of the test. Debonding was observed to occur from either the top or the bottom of the sample depending on the ratio of the elastic moduli of the fiber and matrix and the residual stress state. The pushout data from a polyester/epoxy system which debonded from the top was fit to a shear lag solution to obtain the fiber-matrix interfacial toughness (GIIc). The resulting interfacial toughness was then used to check the predicted debond length as a function of pushout force. The debond length calculated from the shear lag model was less than the measured debond length by a nearly constant 1.5 fiber radii which may correspond to the thickness of the surface effects region for polyester/epoxy. In the future, the results of the model experiments will be used to understand the interfacial properties of two representative high temperature composites, SiC/Ti-Al-V and Al2O3/Ti-Al-V. A special high temperature apparatus was constructed for performing the push-out test at temperatures ranging from room temperature to 1000°C under vacuum. Performing interfacial measurements at elevated temperatures can be used to optimize interfacial performance at service temperatures and to better evaluate the effects of residual stresses and matrix ductility on fiber debonding and sliding.
了解纤维/基体界面区域在一定温度范围内的行为对于设计具有高使用温度的复合材料至关重要。本研究对不同杨氏模量比和残余应力值的两种模型复合材料(钢/环氧树脂和聚酯/环氧树脂)进行纤维推出试验,观察其界面破坏顺序。在模型复合材料上进行了新型的光弹性实验,以测量纤维推出试验过程中界面裂纹长度与载荷的关系。这些数据用于更好地了解试验过程中的破坏机制,并确定试验分析和计算模型的适用范围。根据纤维和基体的弹性模量和残余应力状态的比值,观察到从样品的顶部或底部发生脱粘。将从顶部剥离的聚酯/环氧树脂体系的推出数据与剪切滞后溶液相匹配,以获得纤维-基体界面韧性(GIIc)。然后用所得的界面韧性来检验预测的脱粘长度作为推力的函数。根据剪切滞后模型计算得到的脱粘长度比实测的脱粘长度小1.5个纤维半径,这可能与聚酯/环氧树脂表面效应区的厚度相对应。在未来,模型实验的结果将用于了解两种具有代表性的高温复合材料,SiC/Ti-Al-V和Al2O3/Ti-Al-V的界面性能。建造了一个特殊的高温装置,用于在室温至1000°C的真空条件下进行推出试验。在高温下进行界面测量可用于优化界面在使用温度下的性能,并更好地评估残余应力和基体延展性对纤维脱粘和滑动的影响。
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引用次数: 0
Durability and Damage Bahavior of 2-D and 3-D SiC/SiC Composites 二维和三维SiC/SiC复合材料的耐久性和损伤行为
Pub Date : 1996-11-17 DOI: 10.1115/imece1996-0493
A. Parvizi-Majidi,
An overview of the response of 2-D woven and 3-D braided SiC/SiC composites to thermomechanical loading up to a temperature of 1300°C is presented. The composites utilize Nicalon SiC fibers and are manufactured by the chemical vapor infiltration process. Fiber architecture controls the damage behavior of the composites both directly and indirectly by determining the sizes and distributions of microstructural pores within and between fiber bundles. The role of porosity on damage evolution is investigated by studying SiC/SiC composites with two porosity levels. A damage mechanics model based on Ladeveze’s approach is used to analyze the damage behavior of the composites. In addition to failure under tension, compression and bending, the fracture behavior of 2-D SiC/SiC composites is characterized through the application of various energy approaches based on the linear elastic fracture mechanics and J-integral methods. The toughness parameters thus obtained are compared and the suitability of the approaches discussed.
概述了二维编织和三维编织SiC/SiC复合材料对高达1300°C的热机械载荷的响应。该复合材料利用Nicalon SiC纤维,采用化学蒸汽渗透工艺制备。纤维结构通过决定纤维束内部和纤维束之间微结构孔隙的大小和分布,直接或间接地控制着复合材料的损伤行为。通过研究两种孔隙率水平的SiC/SiC复合材料,探讨了孔隙率对损伤演化的影响。采用基于Ladeveze方法的损伤力学模型分析了复合材料的损伤行为。除了拉伸、压缩和弯曲破坏外,还通过基于线弹性断裂力学和j积分方法的各种能量方法来表征二维SiC/SiC复合材料的断裂行为。对所得的韧性参数进行了比较,并讨论了各种方法的适用性。
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引用次数: 0
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Aerospace and Materials
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