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Application of lotus-type porous carbon steel to moving body of machine tools 荷型多孔碳钢在机床运动体上的应用
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.4693
M. Kashihara, Kosuke Yamamoto, M. Furuta, H. Yonetani, T. Tsumura, K. Nakata, S. Y. Kim, Shinsuke Suzuki, H. Nakajima
Lotus-type porous carbon steel (lotus carbon steel) plates with a porosity of 50% were fabricated by continuous casting technique. A saddle was built by welding the fabricated lotus carbon steel plates together and was loaded on a machining center. The static stiffness, cutting performance, dynamic characteristics, electrical consumption and thermal displacement of the machining center were evaluated. Although the weight of the saddle was reduced largely by 41% compared with a conventional saddle made of cast iron, the reduction of the static stiffness was only 13-27% and the degradation of the cutting performance was not so significant. These results were due to high flexural rigidity and torsional rigidity per unit weight of the lotus carbon steel plate compared with nonporous cast iron parts, since the lotus carbon steel plate had a unique structure with nonporous skin surfaces and porous part inside. The thermal displacements of the saddle made of lotus carbon steel were 17-36% larger than that of cast iron. Furthermore, the reduction of the weight of the saddle resulted in a reduction of the required time for acceleration by half and a reduction of the energy consumption during machining by 15-20 %.
采用连铸工艺制备了孔隙率为50%的荷花型多孔碳钢(荷花碳钢)板材。将制作好的荷叶碳素钢板焊接成鞍座,装在加工中心上。对加工中心的静刚度、切削性能、动态特性、电耗和热位移进行了评价。虽然与传统铸铁马鞍相比,鞍座的重量减少了41%,但静态刚度的降低仅为13-27%,切削性能的下降并不明显。这些结果是由于荷碳钢具有独特的结构,表皮表面无孔,内部多孔,与无孔铸铁零件相比,荷碳钢具有较高的单位重量抗弯刚度和抗扭刚度。用莲花碳钢制作鞍座的热位移比铸铁大17 ~ 36%。此外,鞍座重量的减轻使所需的加速时间减少了一半,加工过程中的能耗减少了15- 20%。
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引用次数: 3
Development of a mixing machine driven by a spherical motor 球形马达驱动混合机的研制
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.2400
A. Gofuku, Wanli Shan, M. Shibata, A. Yamanishi, T. Kamegawa
This study develops a mixing machine driven by a spherical motor that can rotate around any axis. The developed mixing machine is composed of a rotor, a stator, a control PC, an electro-magnet excitation circuit, and a power supply. The rotor that its outer diameter is 200 [mm] is composed of double spherical shells in order to contain liquid in its inner spherical shell. Totally 91 permanent magnets are arranged in almost spherical symmetry on the inner surface of the outer spherical shell. On the other hand, 80 electro-magnets are arranged on the stator of a semi-spherical shell. The applicability of the mixing machine to material production under the condition of small influence of gravitational force is evaluated by mixing experiments to dissolve salt of 50 [g] in water of 200 [g]. The mixing performance is compared for five mixing methods. The results show that the mixing performance of the method to change randomly the rotation direction is only slightly lower than that of the method of rotating continuously around a horizontal axis that exhibits the highest mixing performance.
本研究开发了一种可绕任意轴旋转的球形马达驱动的混合机。所研制的混合机由转子、定子、控制PC、电磁铁励磁电路和电源等部分组成。转子外径200 [mm],由双球壳组成,内球壳容纳液体。共有91个永磁体以近乎球对称的方式布置在外球面外壳的内表面上。另一方面,在半球形壳体的定子上设置有80个电磁铁。通过在200 [g]的水中溶解50 [g]的盐的混合实验,评价了搅拌机在重力影响小的条件下对物料生产的适用性。对五种混合方式的混合性能进行了比较。结果表明,随机改变旋转方向的混合性能仅略低于绕水平轴连续旋转的混合性能最高的混合性能。
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引用次数: 0
Development of the equipment to suppress low frequency nappe oscillation 抑制低频推覆体振荡装置的研制
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.2211
T. Nagamine, Y. Minegishi, A. Sekiya, Masahiro Goto, K. Takaki, H. Mori, Yuichi Sato
This paper describes experimental study of nappe oscillation at a weir which is two meters high. Falling water sheet flowing over a weir sometimes oscillates at a low frequency. The water sheet oscillation causes low frequency sound problems. So far, spoilers are used to prevent from such vibrations. We develop the new equipment to suppress low frequency oscillation and investigate how to suppress low frequency sound from nappe oscillation. Its sound can be suppressed by setting equipment at the lower end of a falling water sheet. Experimental results show the characteristic of nappe oscillation and effectiveness of the equipment on low frequency sound.
本文介绍了2米高堰推覆体振荡的实验研究。流过堰的落水片有时以低频振荡。水片振荡引起低频声音问题。到目前为止,扰流器被用来防止这种振动。研制了新的低频振动抑制装置,并对推覆振动产生的低频声音进行了研究。它的声音可以通过在落水片的下端设置设备来抑制。实验结果表明了推覆振荡的特性和设备对低频声的有效性。
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引用次数: 0
Feature of the errors between the perceived toe position and actual toe position (comparison of the features between elderly participants and young participants) 感知到的脚趾位置与实际脚趾位置的误差特征(老年人与年轻人特征比较)
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.4181
Y. Nagao, Yoshiyuki Kobayashi, H. Fujimoto
To determine the effects of aging on the accuracy of perceived foot position, we conducted following experiment to 10 elderly and 10 young participants. Participants were asked to adjust the position of the target line as close as possible to either most medial or most lateral parts of their foot, while they wore a modified cape that obscured their view of their feet. Once they felt that target line was appropriately placed along the foot, the distance between the line and the foot was measured. No age-related differences were identified when they were asked to place the line along with the most lateral part of their foot. Both age groups tended to place the line 10-20 mm over the foot. However, the elderly displayed smaller errors than young when they were asked to place the line along with the most medial part of their foot. We also discussed the possible reasons that explain these features in the article.
为了确定年龄对感知脚位准确性的影响,我们对10名老年人和10名年轻人进行了以下实验。参与者被要求调整目标线的位置,尽可能接近他们脚的最内侧或最外侧部分,同时他们穿着一件修改过的斗篷,遮挡他们的脚。一旦他们觉得目标线被适当地放置在脚上,就测量线和脚之间的距离。当他们被要求将线放在脚的最外侧时,没有发现与年龄相关的差异。两个年龄组都倾向于将线置于足部上方10-20毫米处。然而,当被要求把线放在脚的最内侧时,老年人比年轻人犯的错误要小。我们还在文章中讨论了解释这些特性的可能原因。
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引用次数: 0
Sensory Perception of Virtual Soft Media which Change their Spring Rates According to Displacement 根据位移改变弹簧速率的虚拟软介质的感官感知
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.4663
T. Irie, Hideo Nakanishi, H. Uragaki, Naofumi Fujita
We created virtual soft media by using a haptic device and performed a sensory test focusing on proprioceptive sensation in muscles and tendons. The depths of the virtual media were 30 mm and their spring rates changed according to the displacement. Subjects handled the end-effecter of the haptic device and pushed a pointer into virtual media in a display monitor to sense feedback force calculated by a personal computer. Two experiments were performed to elucidate a part of the sensory perception mechanism. In the experiment 1, subjects evaluated the hardness of the virtual media sensing the whole mechanical characteristics from the surface to the bottom. In the experiment 2, they evaluated the hardness in the range from the surface to the depth of just over 25 mm. The hardness evaluation scores in the exp. 2 were significantly higher than those in the exp. 1 on ANOVA. The changes of spring rates also affected the hardness evaluation scores significantly. We examined the optimal model, which explained the sensory perception mechanism, with covariance structure analysis. As a result, the optimal models of the exp. 1 and the exp. 2 were unified, and the hardness evaluation scores were explained with the mean values and the slopes of logarithmic spring rates. This optical model suggested that subjects could correctly acquire the hardness information of soft media by using the mean values and the slopes, even though they did not have the whole mechanical characteristics.
我们使用触觉设备创建虚拟软介质,并进行了以肌肉和肌腱本体感觉为重点的感官测试。虚拟介质深度为30mm,其弹簧速率随位移而变化。受试者操作触觉装置的末端执行器,并将指针推入显示器中的虚拟介质中,以感知由个人计算机计算的反馈力。通过两个实验来阐明部分感觉知觉机制。在实验1中,受试者评估从表面到底部感知整个机械特性的虚拟介质的硬度。在实验2中,他们评估了从表面到深度超过25毫米的范围内的硬度。方差分析结果表明,经验2中的硬度评价分数显著高于经验1中的硬度评价分数。弹簧速率的变化也显著影响硬度评价分数。我们用协方差结构分析检验了解释感官知觉机制的最优模型。统一了exp. 1和exp. 2的最优模型,并用对数弹簧率的平均值和斜率来解释硬度评价分数。这一光学模型表明,即使不具有完整的力学特性,被试也可以通过平均值和斜率来正确获取软介质的硬度信息。
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引用次数: 0
Carbon taxation using LCCO2 and LCC for clean energy vehicles 对清洁能源汽车征收LCCO2和LCC碳税
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.4024
Tomomi Nonaka, M. Nakano
The paper proposes a carbon taxation scheme using life cycle assessment (LCA) for clean energy vehicles (CEVs). This taxation scheme can enable to be discussed tax amount, tax revenue and total CO 2 emissions by changing the scenarios and parameters, such as: technology development, energy price and total driving distance. The authors figure out the tax rate 28.05[JPY/kg-CO 2 ], which makes the hybrid electric vehicle’s life cycle cost (LCC) less than that of conventional gasoline vehicles. The simulation results show that LCC after taxation of electric vehicles (EVs) have lowest total cost when battery cost is 0.14 times the 2007 cost and have lower total cost than that of GVs when driven more than 221,600 km. In addition, EVs have lowest emissions when driven more than 63,000 km considered CO 2 emissions in the manufacturing phase, and it is expected that elders who drive shorter distances are best suited for hybrid electric vehicles and gasoline vehicles not electric vehicles considering LCCO 2 . The proposed tax system can provide consumers with an incentive to choose vehicles with lower CO 2 emissions.
提出了一种基于生命周期评价(LCA)的清洁能源汽车碳税方案。通过改变情景和参数,如:技术发展、能源价格和总驾驶距离,该征税方案可以讨论税额、税收和二氧化碳排放总量。作者计算出28.05[日元/公斤-二氧化碳]的税率,这使得混合动力汽车的生命周期成本(LCC)低于传统汽油汽车。仿真结果表明,当电池成本为2007年成本的0.14倍时,电动汽车税后LCC的总成本最低,行驶里程超过221,600公里时,LCC的总成本低于gv。此外,考虑到制造阶段的二氧化碳排放量,电动汽车在行驶超过6.3万公里时排放量最低,预计行驶距离较短的老年人最适合混合动力汽车和汽油车,而不是考虑LCCO 2的电动汽车。拟议中的税收制度可以激励消费者选择二氧化碳排放量较低的车辆。
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引用次数: 9
Development of electrostatic separator using cylindrical electrodes 圆柱电极静电分离器的研制
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.2953
M. Saeki
In this paper, the results of experimental and analytical studies of the performance of a new electrostatic separator for plastic mixtures for recycling are presented. The separator is of the free fall type and consists of four cylindrical electrodes. Prior to separation, plastic mixtures to be separated are tribocharged. When the charged particles are fed into the center of the space between the four electrodes, they are attracted to the space between the electrodes with voltages of polarity opposite to the particles' charge because of Coulomb force. Therefore, the plastic mixtures can be separated as a result of the different positions to which they fall. Separation tests were performed on a sample containing 50% polystyrene and 50% ABS plastics. Plastic particles obtained from crushed plastic plates were used. It was found that the separation efficiency depends on the electric potential difference between positive and negative electrodes, tribocharging time, the rotation speed of the tribocharger and the length of the electrodes. It was also found that it is possible to obtain a high purity and a high recovery rate for a binary plastic mixture.
本文介绍了一种用于塑料混合物回收的新型静电分离器的性能试验和分析研究结果。该分离器为自由落体式,由四个圆柱形电极组成。在分离之前,要分离的塑料混合物是摩擦带电的。当带电粒子被送入四个电极之间的空间中心时,由于库仑力的作用,它们被电极之间的空间以与粒子电荷极性相反的电压吸引。因此,塑料混合物可以由于它们落在不同的位置而被分离。对含有50%聚苯乙烯和50% ABS塑料的样品进行分离试验。塑料颗粒是从粉碎的塑料板中获得的。结果表明,分离效率与正负极电位差、摩擦充电时间、摩擦增压器转速和电极长度有关。还发现二元塑料混合物有可能获得高纯度和高回收率。
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引用次数: 0
Lid control design via descriptor expression 用描述符表达式设计盖子控制
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.755
J. Imae, K. Yoshimura, G. Zhai, Tomoaki Kobayashi
In this paper we revisit the PID control design in terms of descriptor expression. Based on the descriptor expression of the derivative action in the PID controller, we consider PID control design utilizing standard nonlinear optimal control problem. Therefore, although the resultant control problem includes mixed constraint conditions with states and inputs, the real time optimization tool (MPC, for instance) can be applicable as one of the most powerful methods for tuning of PID parameters. Finally, some simulations are given to illustrate the effectiveness of the proposed approach.
本文从描述符表达式的角度重新探讨了PID控制的设计。基于PID控制器中导数作用的描述表达式,考虑利用标准非线性最优控制问题进行PID控制设计。因此,尽管最终的控制问题包括带有状态和输入的混合约束条件,但实时优化工具(例如MPC)可以作为最强大的PID参数整定方法之一。最后,通过仿真验证了所提方法的有效性。
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引用次数: 0
Development of hydraulic gravity canceller with a booster 带助推器的液压重力消除器的研制
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.2576
Yasuyuki Yamada, T. Morita
In this paper, we propose a passive gravity compensation mechanism with two cylinders connected pipeline and a spring element, which named “Hydraulic Gravity Canceller (HGC).” From development and experiments of a single link model equipped with the HGC, it is clarified that this new device has many advantages in comparison with the original ”Mechanical Gravity Canceller (MGC)”and other passive gravity compensation mechanisms. First, this paper describes the new mechanism generates accurate weight compensation torque as same as the MGC without restrictions of spring arrangement and spring constant, because it consists of Pascal's principle-driven mechanism. Next, it is shown that the new mechanism can be installed into heavy manipulators or carry heavy loads while ensuring high rigidity and safety, since there is no risk for amputation of wire. Finally, the new mechanism can be easily added other functions as well as compensation mechanism by fluid pipeline networks. From there, the HGC is new device succeeds to change basic concepts of weight compensation mechanism.
本文提出了一种由两个气缸连接管道和一个弹簧元件构成的被动重力补偿机构,称为“液压重力抵消器(HGC)”。通过对单连杆模型的研制和实验表明,与原有的“机械式重力抵消器(MGC)”和其他被动重力补偿机构相比,该装置具有许多优点。首先,由于该机构是由帕斯卡原理驱动的机构,不受弹簧布置和弹簧常数的限制,可以产生与MGC相同的准确的重量补偿力矩。其次,由于没有断线的风险,该机构可以安装在重型机械手或承载重物,同时保证高刚性和安全性。最后,该机构可以方便地通过流体管网添加其他功能和补偿机构。在此基础上,HGC成功地改变了重量补偿机制的基本概念。
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引用次数: 1
Health monitoring based on high frequency vibration measurement with laser 基于激光高频振动测量的健康监测
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.1760
D. Miyamoto, I. Kajiwara, N. Hosoya, C. Nishidome
This paper proposes a vibration testing and health monitoring system based on an impulse response excited by a laser ablation. High power YAG pulse laser is used in this system for producing an ideal impulse force on structural surface. It is possible to measure high frequency vibration responses in this system. A health monitoring system is constructed by this vibration testing system and a damage detecting algorithm. A microscopic damage of structures can be extracted by detecting fluctuations of high frequency vibration response with the present health monitoring system. In this study, loosening of bolt tightening torques is defined as the damage of the system. The damage is detected and identified by statistical evaluations of measured frequency response data with Recognition-Taguchi method.
提出了一种基于激光烧蚀激发脉冲响应的振动检测与健康监测系统。该系统采用高功率YAG脉冲激光,在结构表面产生理想的冲力。该系统可以测量高频振动响应。利用该振动检测系统和损伤检测算法构建了健康监测系统。现有的健康监测系统可以通过检测结构高频振动响应的波动来提取结构的微观损伤。在本研究中,将螺栓拧紧力矩的松动定义为系统的损坏。利用识别-田口法对实测的频率响应数据进行统计评估,对损伤进行检测和识别。
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引用次数: 3
期刊
Transactions of the Japan Society of Mechanical Engineers. C
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