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Development of an AC Electric Field-Applied Tribochemical Polishing Technology to Promote High-Efficiency Polishing for Glass Substrates (Image Analysis of Dynamical Slurry Behaviours and Polishing Characteristics under AC Electric Field) 交流电场摩擦化学抛光技术的发展促进玻璃基板的高效抛光(交流电场下动态浆体行为和抛光特性的图像分析)
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.986
H. Ikeda, Y. Akagami, M. Uneda, O. Ohnishi, S. Kurokawa, T. Doi
This paper deals with the investigation conducted on the mechanism of the polishing technology, to which AC electric field is applied. For the analysis of the slurry dynamical behaviors, we used a digital image processor. In this research, we have also worked to develop a novel high-efficiency polishing technology applying AC electric field for the glass substrates for IT devices. When AC electric field was applied to, the slurry behavior was found to have better stability than the one without AC electric field. Furthermore, good polishing rates were obtained under high-relative rotation speed between the glass substrates and polishing pad. This suggests that the friction heat generated between the glass substrate and polishing pad, which promote tribochemical reactions, improves polishing rate. This latest polishing technology makes the removal rate two times better than the conventional polishing and produces excellently smooth surface.
本文对交流电场作用下抛光工艺的机理进行了研究。为了分析浆液的动力学行为,我们使用了数字图像处理器。在这项研究中,我们还致力于开发一种新的高效抛光技术,应用交流电场对IT设备的玻璃基板进行抛光。当外加交流电场作用时,浆料的稳定性优于无交流电场作用时的浆料。此外,在玻璃基板和抛光垫之间的高相对转速下,获得了良好的抛光速率。这说明玻璃基板与抛光垫之间产生的摩擦热促进了摩擦化学反应,提高了抛光速率。这种最新的抛光技术使去除率比传统抛光提高两倍,并产生非常光滑的表面。
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引用次数: 0
Reliable glass cleaning motion of a wall climbing robot using a dirt detect sensor 采用污垢检测传感器的爬墙机器人可靠的玻璃清洁运动
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.557
Y. Katsuki, T. Ikeda, Motoji Yamamoto
The paper deals with the problem of automatic cleaning of glass windows. A small-sized glass cleaning robot has been proposed by authors. The robot is composed of two units sandwiching the glass by magnetic force. To improve the functional performance of the robot and increase the cleaning reliability, a sensor detecting the level of the glass dirt is introduced. The sensor is composed of light emitting and receiving sections. It detects the dirt by measuring the amount of reflected light which increases in dirty parts and decreases in clean parts of the glass. A signal processing scheme for this sensor is presented, and a motion control method incorporating the dirt sensor measurements is constructed. The validity of the control method and the feasibility of reliable cleaning are tested under experiments.
本文研究了玻璃窗户的自动清洗问题。作者提出了一种小型玻璃清洁机器人。机器人由两个单元组成,通过磁力夹住玻璃。为了提高机器人的功能性能和提高清洁可靠性,设计了一种检测玻璃污垢水平的传感器。传感器由发光和接收两部分组成。它通过测量反射光的数量来检测污垢,反射光在脏的部分增加,在干净的部分减少。提出了该传感器的信号处理方案,并构造了一种结合污垢传感器测量值的运动控制方法。实验验证了控制方法的有效性和可靠清洗的可行性。
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引用次数: 2
Evaluation method of product development process with technology risk using product worth flow analysis 基于产品价值流分析的产品开发过程技术风险评价方法
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.312
T. Miwa, H. Aoyama
The present paper describes a systematic and comprehensive evaluation method of product development process based on the product definition at the early stage of product development in order to reduce the development time in large-scale and complicated product development with technology risk. The proposed evaluation method focused on the redesign and retrial of product components due to complicated relationship among components as the development risk leading to development delay. This proposed method evaluated the quantitative development risk using the product worth flow analysis which calculates the strength of interaction between components from the view point of engineering interaction and importance of customer worth and supported to decide the product development process and development strategy of each component. The paper shows two case studies in 2 types of micromachining system (lithography technology and cutting technology) developments. This proposed method contributes to the reduction of the feedback relationship across the product modules by technological alliance between the manufacturing process development in manufacturing firm and development of main components of manufacturing tool in comparison to the conventional manufacturing firm-led development process.
本文提出了一种基于产品开发初期产品定义的产品开发过程的系统综合评价方法,以缩短具有技术风险的大型复杂产品开发的开发时间。所提出的评价方法侧重于产品部件的重新设计和重试,因为部件之间的复杂关系是导致开发延迟的开发风险。该方法采用产品价值流分析方法,从工程交互和客户价值重要性的角度计算组件之间的交互强度,从而确定产品开发过程和各组件的开发策略,从而对产品开发风险进行定量评估。本文展示了两种微加工系统(光刻技术和切割技术)发展的两个案例。与传统的制造企业主导的开发过程相比,该方法通过制造企业制造工艺开发与制造工具主要部件开发之间的技术联盟,减少了产品模块间的反馈关系。
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引用次数: 2
欲求連鎖分析(人々の欲求の多様性を考慮した社会システムの分析・設計手法) 需求链分析(考虑人们需求多样性的社会系统分析设计方法)
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.214
牧野 由梨恵, 成功 白坂, 泰才 牧野, 隆司 前野
In the present paper, WCA (Wants Chain Analysis) is proposed by extending CVCA (Customer Value Chain Analysis). CVCA is a method for visualizing relationship among stakeholders for analyzing existing social systems and designing new social systems. WCA is a method for visualizing wants and needs of stakeholders in CVCA utilizing Maslow's hierarchy of needs. In WCA it is shown that people's wants or needs are finally realized through the looped and linear chain of relationship among stakeholders. With various examples, effectiveness of WCA is shown by describing that characteristics of business/social systems structure can be clearly visualized using WCA. It is described that WCA is useful for analyzing social systems. “Think of others” should be more and more important for humans' satisfaction and happiness in the near future. WCA can be a tool for clarifying what is for others.
本文在顾客价值链分析(CVCA)的基础上,提出了需求链分析(WCA)。CVCA是一种将利益相关者之间的关系可视化的方法,用于分析现有的社会系统和设计新的社会系统。WCA是一种利用马斯洛需求层次来可视化CVCA中利益相关者的欲望和需求的方法。在WCA中,人们的愿望或需求最终通过利益相关者之间的环形线性关系链来实现。通过各种实例,通过描述使用WCA可以清晰地可视化业务/社会系统结构的特征来证明WCA的有效性。描述了WCA在分析社会系统方面的作用。在不久的将来,“为他人着想”应该对人类的满足和幸福越来越重要。WCA可以成为一个澄清什么是为他人服务的工具。
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引用次数: 0
民生機器開発における機能・構造モデルを用いた分散協調設計(SysML製品モデルとDSMを利用したモジュール設計プロセスの計画) 民用设备开发中使用功能和结构模型的分布式协同设计(利用SysML产品模型和DSM的模块设计过程的规划)
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.187
Kenichi Seki, H. Nishimura, Shaopeng Zhu, L. Balmelli
This paper describes the utilization of the product model by SysML as a joint platform for distributed design. We introduce a typical design process involving distributed design teams. In particular, this process allows a thermal design of cavities, i.e., air space inside the enclosure, in terms of flow rate, acoustic radiation resistance and so on. Then, we investigate a module-based design optimization approach defining cavity as a module to efficiently support such processes. Authors propose structural and functional modeling that enables all the distributed design sites to share the design information with the product model. Using this design framework, it will be possible to prevent performance defects due to physical coupling between modules, and thus, reduce the iteration of work.
本文描述了SysML作为分布式设计联合平台对产品模型的利用。我们将介绍一个涉及分布式设计团队的典型设计过程。特别是,该工艺允许在流量、声辐射阻力等方面对腔体(即外壳内的空气空间)进行热设计。然后,我们研究了一种基于模块的设计优化方法,将空腔定义为一个模块,以有效地支持这些过程。作者提出了结构和功能建模,使所有分布式设计站点能够与产品模型共享设计信息。使用此设计框架,可以防止由于模块之间的物理耦合而导致的性能缺陷,从而减少工作的迭代。
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引用次数: 1
Influence of radial load on non repetitive run-out of the single ball bearing 径向载荷对单球轴承非重复跳动的影响
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.953
S. Noguchi, Jun Ohda, T. Nogi
A ball bearing is grouped under radial bearing and it rotates with supporting radial load. When a radial force is loaded to a ball bearing, the spring constant of the rotating ball bearing will change periodically assuming that the force is static and fixed, because the stiffness of the bearing depends on the positions of rolling elements. Thus, it can be expected that the radial vibration increases. However, there are few reports on the rotational accuracy in case that a radial force is loaded to a ball bearing. Therefore, in this research, a measuring device for rotational accuracy was developed and the influence of radial load to a ball bearing was analyzed experimentally. Axial and radial forces can be loaded at the same time in the developed measuring device. Consequently, it was verified that the increment of vibration got fewer for smaller variation in radial stiffness of the ball bearing although the radial vibration increased with radial load. In addition, this phenomenon corresponded with the tendency proposed in a previous report by the authors for the number of rolling elements to get high rotational accuracy.
球轴承组在径向轴承下,在支承径向载荷的作用下旋转。当径向力加载到球轴承上时,假设力是静态和固定的,旋转球轴承的弹簧常数将周期性变化,因为轴承的刚度取决于滚动元件的位置。因此,可以预期径向振动会增加。然而,很少有报告在旋转精度的情况下,径向力被加载到一个球轴承。为此,研制了一种滚珠轴承旋转精度测量装置,并对径向载荷对滚珠轴承的影响进行了实验分析。所研制的测量装置可同时承受轴向力和径向力。验证了球轴承径向振动随径向载荷的增大而增大,但由于径向刚度变化较小,振动增量较小。此外,这一现象与作者在以前的报告中提出的滚动单元数获得高旋转精度的趋势相吻合。
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引用次数: 0
Active suspension control considering lateral vehicle dynamics due to road input at different vehicle speed 考虑不同车速下道路输入对车辆横向动力学影响的主动悬架控制
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.446
Takuma Suzuki, Masaki Takahashi
In recent year, it is reported that roll and lateral vehicle motions are affected by the road input, and the characteristic of vehicle motions changes depending on the vehicle speed. However, there are few researches about a suspension control method which takes into consideration with the suspension characteristic that is the toe change and scuff caused by suspension stroke and tire side-force. In this paper, new active suspension control method is proposed to reduce the vehicle vibration and vehicle lateral motion due to the road input. Firstly, a vehicle model including the suspension characteristic is constructed. Next, the time delay of the road input from the front wheel to the rear wheel is modeled with Pade approximation. Then we formulate the linear parameter varying system taking amount of vehicle speed. The gain-scheduling controller based on the linear matrix inequalities which sets the lateral acceleration of the vehicle to one of controlled outputs is proposed. Finally, in order to verify the effectiveness of the proposed control method, the simulation is carried out by using the full vehicle model. From the result, it was confirmed that the proposed gain-scheduling controller can reduce the vertical and lateral motions caused by road disturbance at a different vehicle speed better than a normal H∞ controller.
近年来,有报道称车辆侧倾和横向运动受道路输入的影响,并且车辆运动特性随车速的变化而变化。然而,考虑到悬架行程和轮胎侧力引起的趾部变化和磨损等悬架特性的悬架控制方法研究较少。本文提出了一种新的主动悬架控制方法,以减小道路输入引起的车辆振动和横向运动。首先,建立了包含悬架特性的车辆模型;其次,采用Pade逼近法对前轮到后轮的路面输入时延进行建模。在此基础上,建立了以车速为变量的线性参数变化系统。提出了一种基于线性矩阵不等式的增益调度控制器,该控制器将车辆的横向加速度设置为可控输出之一。最后,为了验证所提控制方法的有效性,采用整车模型进行了仿真。结果表明,与一般的H∞控制器相比,所提出的增益调度控制器能较好地减小不同车速下道路扰动引起的垂直和横向运动。
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引用次数: 2
Cylinder shaped jumping unit using explosion-characteristics of gunpowder 圆筒状跳跃装置采用火药的爆炸特性
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.547
Daiki Hirata, Yasuyuki Yamada, Takeshi Omuro, T. Morita
This paper proposes a new jumping unit that using chemical energy. Conventional jumping robots have difficulties to equip both lightweight and high output energy at the same time. In regard to this, chemical energy of black powder was adopted. Using explosives allows jumping robots to get high energy instantaneously. First of all, acceleration and velocity characteristics of the cylinder were clarified by experimental cylinder. The approximate expression of pressure change in the cylinder was derived based on the characteristics. Second, expressions of jumping theory were lead and relationships between some parameters (mass, rod-area, cylinder stroke) and jumping height were simulated. Curves with a peak were given from all of those parameters and existence of optimal value was clarified. The significance of the simulation was shown by jumping motion of about 2000mm by the experiment. Finally, four-legged robot dummy with jumping unit that change direction, control of height and isolated ignition were available, is developed. Trajectory of jumping motion was examined when the direction of cylinder was changed from vertical condition. Effectiveness of proposed method was confirmed from jumping height of 720mm with cylinder angle of 10 degree.
本文提出了一种利用化学能的新型跳跃装置。传统的跳跃机器人难以同时装备轻量化和高输出能量。为此,采用了黑火药的化学能。使用炸药可以让跳跃机器人瞬间获得高能量。首先,通过实验缸澄清了气缸的加速度和速度特性。在此基础上,导出了气缸内压力变化的近似表达式。其次,推导了跳跃理论表达式,并模拟了一些参数(质量、杆面积、气缸行程)与跳跃高度之间的关系。给出了这些参数的带峰曲线,并证明了最优值的存在性。实验结果表明,该仿真结果具有重要的意义。最后,研制出具有方向变化、高度控制和隔离点火功能的四足机器人假人。研究了圆柱在垂直状态下改变方向时的跳跃运动轨迹。以720mm的跳高和10度的圆柱角为例,验证了该方法的有效性。
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引用次数: 0
Acoustic vibration testing in a micro-space based on a point source generated by laser-induced breakdown 基于激光诱导击穿点源的微空间声振动测试
Pub Date : 2012-04-16 DOI: 10.1299/KIKAIC.78.770
N. Hosoya, M. Nagata, I. Kajiwara
This paper proposes a method of acoustic vibration testing based on a point source generated by laserinduced breakdown in the air. A highpower Nd: YAG pulse laser is used in this system for generating the laserinduced breakdown in acoustic fields. Plasma formation can be realized by the laserinduced breakdown if the local intensity of the laser beam reaches 10 W/m. The shock wave that is yielded by consuming a part of the plasma energy becomes a sound source. Assuming that the laser beam is focused to a small volume through a convex lens and the sound source by the laser inducedbreakdown has nondirectional property, it is possible to create a point source with this technique. Securing the laser light path installs no device for acoustic excitation in acoustic fields. The system is validated by comparing the resonant frequencies of a microspace measured by the laserinduced breakdown and calculated by theoretical model.
提出了一种基于空气中激光诱导击穿产生的点源的声振动测试方法。该系统采用高功率Nd: YAG脉冲激光器在声场中产生激光诱导击穿。当激光束的局部强度达到10 W/m时,可以通过激光诱导击穿实现等离子体的形成。通过消耗等离子体的一部分能量而产生的冲击波成为声源。假设激光束通过凸透镜聚焦到一个小体积内,并且激光诱导的击穿声源具有无方向性,则可以使用该技术创建点源。固定激光光路不安装声场声激励装置。通过比较激光诱导击穿测量的微空间谐振频率和理论模型计算的谐振频率对系统进行了验证。
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引用次数: 0
New diagnostic method using instantaneous frequency of ultrasonic pulse (evaluation of adhesive strength of epoxy resin) 超声脉冲瞬时频率诊断新方法(环氧树脂粘接强度评价)
Pub Date : 2011-12-01 DOI: 10.1299/KIKAIC.77.2993
Takumi Inoue, Takahiro Nakano
Ultrasonic technique is an indispensable diagnostics to evaluate internal conditions. The conventional ultrasonic technique using a wave property, such as a reflected wave, wave speed, attenuation of amplitude and frequency spectrum is, however, not effective in some cases. In this study, we propose to use an instantaneous frequency of the ultrasonic pulse. The instantaneous frequency expresses a transition of the frequency of the ultrasonic pulse, so that it is sensitive to a slight variation of the ultrasonic frequency. The effectiveness is demonstrated through an experiment on adhesive strength of epoxy adhesive, which is controlled by curing process. The conventional ultrasonic technique is difficult for an evaluation of this adhesive strength. On one hand, the instantaneous frequency of an ultrasonic pulse, which passes through the adhesive layer, certainly distinguishes the difference of the adhesive strength. It is also shown that the adhesive characteristics pertaining to their strength are modeled as damping coefficients, which is demonstrated through a simple simulation of one-dimensional ultrasonic wave propagation.
超声技术是评估内部状况不可缺少的诊断手段。传统的超声波技术利用波的特性,如反射波、波速、振幅衰减和频谱在某些情况下是无效的。在这项研究中,我们建议使用瞬时频率的超声波脉冲。瞬时频率表示超声脉冲频率的转变,因此它对超声频率的轻微变化很敏感。通过固化工艺控制环氧胶粘剂粘接强度的实验,验证了该方法的有效性。传统的超声技术难以对其粘接强度进行评价。一方面,超声波脉冲通过粘接层的瞬时频率可以区分粘接强度的差异。通过对一维超声波传播过程的简单模拟,证明了与强度相关的粘接特性可以用阻尼系数来表示。
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引用次数: 2
期刊
Transactions of the Japan Society of Mechanical Engineers. C
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