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Development of material optimization technology for small structure 开发小型结构材料优化技术
Pub Date : 2020-05-26 DOI: 10.1299/transjsme.20-00001
I. Tanabe, Takehiro Suzuki, Satoshi Takahashi
Recently many products with high quality, high dignity, high confidence, multipurpose and originality in innovation technology were developed. Now everyone still desires the higher properties for several products. Therefore, in this research, the material optimization technology for small structures was developed and evaluated. The some small structures were desired for miniaturizing, weight saving and energy saving in the products. The concept of “material optimization” is a new and general idea. This material is the composite type. The material optimization technology regarding Young’s modulus, density, coefficient of linear expansion, specific heat and thermal conductivity was spread in this research. The calculation models for the properties were firstly cleared. The manufacturing method for small structures with the desired properties was also developed. Then the small structure with the material optimization were calculated through a newly developed program and were made by the new manufacturing method. The small structure with the material optimization was manufactured and evaluated. It is concluded from the results that the technology was very effective and useful for development of a new composite material with several hybrid properties.
最近,许多具有高品质、高尊严、高信心、多用途和创新技术原创性的产品应运而生。现在,每个人都仍然希望一些产品具有更高的性能。因此,本研究开发并评估了小型结构的材料优化技术。为了实现产品的小型化、轻量化和节能化,人们需要一些小型结构。材料优化 "的概念是一个全新的通用概念。这种材料是复合材料。本研究采用了有关杨氏模量、密度、线膨胀系数、比热和导热系数的材料优化技术。首先明确了各项性能的计算模型。此外,还开发了具有所需性能的小型结构的制造方法。然后,通过新开发的程序计算出材料优化的小型结构,并用新的制造方法制造出来。对材料优化后的小型结构进行了制造和评估。结果表明,该技术对于开发具有多种混合特性的新型复合材料非常有效和有用。
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引用次数: 0
Development of measuring system of whispering gallery mode resonances for evaluating a diameter of microsphere 微球直径测量系统的研制
Pub Date : 2019-10-01 DOI: 10.1299/transjsme.19-00226
M. Michihata, Y. Kobayashi, Bohuai Chu, K. Takamasu, S. Takahashi
A sphere is a frequently used shape as a reference of calibration for 3-dimensional measurement instruments because of its isotropic shape. It is demanded to measure the diameter of the reference sphere with high accuracy. For micro-scale 3-dimentional metrology, size of the reference sphere is from several millimeters to a few tens of micrometers. These spheres have to be measured with accuracy of better than 10 nm. Therefore, we have proposed the new measurement method of a microsphere based on whispering gallery mode resonances. One of the key points to the proposed method is to measure the whispering gallery mode resonant wavelength accurately and precisely. In this paper, the measurement system for WGM was developed. Using this system, the measurement repeatability of WGM resonant wavelength better than 0.2 pm was achieved.
球体由于其各向同性的形状,是三维测量仪器常用的校准参考形状。要求高精度地测量参考球的直径。对于微尺度的三维测量,参考球的尺寸从几毫米到几十微米不等。这些球体的测量精度必须高于10纳米。因此,我们提出了一种基于窃窃廊模式共振的微球测量新方法。该方法的关键之一是准确准确地测量窃窃廊模式谐振波长。本文研制了WGM的测量系统。利用该系统,实现了WGM谐振波长测量的重复性优于0.2 pm。
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引用次数: 0
A study of whiplash injury occurrence mechanisms using human head-neck finite element model (Analysis of factors on the gender difference) 基于头颈部有限元模型的颈部鞭打损伤发生机制研究(性别差异影响因素分析)
Pub Date : 2019-06-21 DOI: 10.1299/TRANSJSME.19-00059
J. Hasegawa, N. Kubota
From worldwide statistical data of whiplash injuries in the rear-end impact accidents, females have been found to be at a higher risk than males and the reason for the same is an ongoing research topic. First, we created finite element model of the head and neck of a 50th %ile Japanese adult female (JAF50) by scaling an existing 50th %ile (JAM50) male model. The activity level of neck muscles before a rear-end impact was determined using the L36 of DOE method, which held a neutral posture of the head with the relaxed muscles under 1G condition. Subsequently, the head and neck behaviors of both the models were validated using the volunteer's rear-end impact test data. Comparing both the results using a new index (S θmax), which measured the S-shape deformation of the neck during rear-end impacts, the model results were found to have the same trends as that of the volunteer's test data. JAF50 had a higher (S θmax) value than JAM50, which means that a female neck undergoes larger S-shaped mode than a male. This index value difference between the genders was due to the difference in their muscle forces while maintaining a neutral posture of the head. This difference in the muscle forces, however, was not proportional to only the head mass ratio of the two genders. As a result of the investigation of the underlying reason, the neck muscle force ratio of each gender at the neutral position was roughly related to mass ratio × neck column cross-sectional area ratio × neck length ratio. If the ratio (female to male) of neck circumferences was 3: 4, the female muscle force could be nearly twice less than that of a male. We also estimated the muscle activity for each gender assuming the same (S θmax) = 15 ° at the rear-end impact of Δ V = 5 km/h. It was found that a female's muscle activity is about twice that of a males for the same rear-end impact conditions.
从世界范围内的追尾碰撞事故中颈部扭伤的统计数据来看,女性的风险高于男性,其原因是一个正在进行的研究课题。首先,我们通过缩放现有的50%成年男性模型(JAM50),创建了50%成年日本女性(JAF50)的头颈有限元模型。追尾前颈部肌肉活动水平采用DOE法L36,在1G条件下保持头部中性姿势,肌肉放松。随后,使用志愿者的追尾碰撞试验数据验证了两种模型的头部和颈部行为。使用一个新的指数(S θmax)来比较这两个结果,该指数测量了追尾碰撞时颈部的S形变形,发现模型结果与志愿者的测试数据具有相同的趋势。JAF50的(S θmax)值高于JAM50,说明女性颈部比男性经历更大的S型模式。男女之间的指数值差异是由于他们在保持头部中立姿势时肌肉力量的差异。然而,这种肌肉力量的差异并不仅仅与两性的头部质量比成正比。通过对其深层原因的调查,得出中性位时男女颈部肌力比大致与质量比×颈柱截面积比×颈长比相关。如果颈部周长(女性与男性)的比例是3:4,那么女性的肌肉力量可能比男性少近两倍。我们还估计了在Δ V = 5 km/h的追尾冲击下,假设相同(S θmax) = 15°,每个性别的肌肉活动。研究发现,在相同的追尾条件下,女性的肌肉活动大约是男性的两倍。
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引用次数: 1
A nonlinear analysis on the three oscillation modes of a bifilar suspension pendulum (1) (Formulation of nonlinear oscillation problem and primary resonance analysis of one degree of freedom nonlinear inertia type forced damping systems) 双线悬摆三种振动模式的非线性分析(1)(非线性振动问题的表述及一自由度非线性惯性型强制阻尼系统的主共振分析)
Pub Date : 2019-04-22 DOI: 10.1299/TRANSJSME.18-00467
T. Funada
A bifilar suspension pendulum, a uniform density bar suspended at its two points by two strings of same length from an upper horizontal plane, may swing in two vertical planes or make torsional oscillation about a vertical axis. The free oscillation periods measured in the three modes match well the normal modes derived from linear theory due to the pendulum configuration. These modes are linearly independent of each other, but it is possible to make nonlinear coupling between those as various types of internal resonance. For each mode, a common equation of inertia type shows to give nonlinear hardening/softening. Swing mode 1 has softening as in the simple pendulum, but Swinging-bar mode 2 makes softening/hardening mainly depending on the configuration. Rotational oscillation mode 3 also makes softening/hardening with changing the moment of inertia and the configuration. These are shown analytically and numerically by methods of singular perturbation and numerical computations, prior to an analysis of the internal resonances in a forthcoming paper.
双线悬摆是一根密度均匀的杆,由两根长度相同的绳子从上水平面悬挂在其两点上,它可以在两个垂直平面上摆动或绕垂直轴作扭振。由于摆的结构,在三种模式下测量的自由振荡周期与线性理论推导的正态模态吻合得很好。这些模态彼此是线性独立的,但可以使它们之间的非线性耦合成为各种类型的内部共振。对于每种模式,一个常见的惯性型方程显示为非线性硬化/软化。摆动模式1与单摆一样有软化,但摆动杆模式2主要根据配置进行软化/硬化。旋转振荡模式3也可以通过改变转动惯量和结构来进行软化/硬化。在即将发表的论文中对内部共振进行分析之前,通过奇异摄动和数值计算的方法对这些进行了解析和数值计算。
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引用次数: 0
Functionalization and strengthening of graphitized untwisted carbon nanotube yarn with hot mixed acid treatment 热混酸处理石墨化未捻碳纳米管纱的功能化与强化
Pub Date : 2019-01-01 DOI: 10.1299/TRANSJSME.19-00029
K. Okumo, Y. Takahashi, Tae Sung Kim, Hidefumi Nikawa, A. Hosoi, H. Kawada
Carbon nanotubes (CNT) have remarkable mechanical properties and low density. Since length of the CNT is limited, CNT yarn is regarded as a reinforced fiber of carbon fiber reinforced plastics. However, the CNT yarn does not have remarkable mechanical properties such as the individual CNT. The most popular way for improving the mechanical properties of the CNT yarn is to make composites with polymer such as polyvinyl alcohol or polyimide. If some functional groups such as carboxyl groups are introduced on the surface of CNTs, interaction between the CNTs and the polymer is improved and high mechanical properties will be obtained. In this study, untwisted CNT yarns were prepared by drawing vertical aligned CNTs through a die and functionalized with mixed acid. Mixed acid introduced not only the functional groups but also defects on the surface of CNTs. For reducing the defects, the CNT yarn was graphitized at a temperature of 2800°C before the mixed acid treatment. By the graphitization treatment, crystallinity of the CNT yarn was improved and amorphous carbon was removed. As a result of XPS analysis, a graphitized CNT yarn treated with mixed acid did not contain the functional groups. On the other hand, a graphitized CNT yarn treated with hot mixed acid (90°C) contained the functional groups. Crystallinity of this yarn was 4.5 times higher than the as-received CNT yarn. In addition, as a result of single fiber tensile tests, tensile strength of this yarn was increased by 79 % and Young’s modulus was increased by 173 % compared to the as-received CNT yarn.
碳纳米管具有优异的力学性能和低密度。由于碳纳米管的长度是有限的,因此碳纳米管纱被认为是碳纤维增强塑料中的一种增强纤维。然而,碳纳米管纱线不具有像单个碳纳米管那样显著的机械性能。改善碳纳米管纱线机械性能的最常用方法是与聚乙烯醇或聚酰亚胺等聚合物制成复合材料。在碳纳米管表面引入羧基等官能团,可以改善碳纳米管与聚合物的相互作用,获得较高的力学性能。在本研究中,通过模具拉伸垂直排列的碳纳米管,并用混合酸进行功能化,制备了未捻的碳纳米管纱线。混合酸不仅会在CNTs表面引入官能团,还会在CNTs表面引入缺陷。为了减少缺陷,碳纳米管纱线在2800℃的温度下石墨化,然后进行混酸处理。通过石墨化处理,提高了碳纳米管纱线的结晶度,去除了非晶碳。XPS分析结果表明,经混酸处理的石墨化碳纳米管纱线不含官能团。另一方面,用热混酸(90°C)处理的石墨化碳纳米管纱线含有官能团。该纱线的结晶度比收到的碳纳米管纱高4.5倍。此外,通过单纤维拉伸试验,该纱线的拉伸强度比原CNT纱线提高了79%,杨氏模量提高了173%。
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引用次数: 0
Fundamental study on fine wire EDM characteristics using γ-phase brass coated steel wire γ相镀黄铜钢丝细丝电火花加工特性的基础研究
Pub Date : 2019-01-01 DOI: 10.1299/jsmemmt.2019.13.b21
M. Miyoshi, Shixian Liu, A. Okada, Akihito Hoshima, Masatoshi Kuita
Demand for high precision machining of complicated shapes has recently increased with the miniaturization of mechanical and electronic products. Therefore, further development of fine wire electrical discharge machining (EDM) technology using a thin wire electrode has been also requested. However, there might be a limit in improving the machining performance of fine wire EDM using conventional wire only by optimizing discharge pulse conditions and gap control. Therefore, it is essential to develop a new type of thin wire electrode for further improvement of wire EDM performance. In this study, high-zinc-content brass (γ-phase brass) coated steel core wire as a new type wire electrode was trially made to improve the machining stability. In wire EDM, zinc content of wire surface would contribute to rapidly cool down the gap by the evaporation due to its low boiling point. However, the surface of γ-phase brass coated wire tends to become rough in the heat treatment process of the wire. Thus, another type of the γ-phase brass coated wire with smoothed surface was also made by an extra finish drawing. The wire EDM characteristics using these wires were compared with those using conventional brass coated steel wire. Furthermore, the distribution of spark locations during process was evaluated by high-speed observation to investigate the influence of γphase brass and the surface roughness of wire. As a result, the cutting speed using the γ-phase brass coated steel wire with smoothed surface is faster than that using conventional wire because of uniform distribution of spark location.
近年来,随着机械和电子产品的小型化,对复杂形状的高精度加工的需求不断增加。因此,对细线电极细线电火花加工技术的进一步发展也提出了要求。然而,仅通过优化放电脉冲条件和间隙控制来提高传统线材电火花加工的加工性能可能存在局限性。因此,为了进一步提高线材电火花加工的性能,开发一种新型细线电极是十分必要的。为了提高线材的加工稳定性,试验制作了高锌黄铜(γ相黄铜)包覆钢芯焊丝作为新型线材电极。在线材电火花加工中,由于锌的沸点较低,线材表面的锌含量会通过蒸发作用使间隙迅速冷却。然而,γ相黄铜包覆丝在热处理过程中,表面容易变得粗糙。因此,另一种表面光滑的γ相黄铜涂层线也通过额外的精加工制成。并与传统镀铜钢丝电火花加工特性进行了比较。此外,采用高速观测的方法评价了加工过程中火花位置的分布,研究了γ相黄铜对线材表面粗糙度的影响。结果表明,表面光滑的γ相镀黄铜钢丝由于火花位置分布均匀,切削速度快于常规钢丝。
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引用次数: 0
Design of isotropic-tensile-strength lattice structure fabricated by AM 增材制造各向同性抗拉强度晶格结构设计
Pub Date : 1900-01-01 DOI: 10.1299/TRANSJSME.18-00098
Koki Jimbo, T. Tateno
In this work, lattice structures appropriate for Additive Manufacturing (AM) are discussed and designed. By using AM, it becomes easy to realize original arbitral mechanical properties, in terms of anisotropy, vibration characteristic, light weight, and so on, by creating objects which have lattice structures inside their bodies. However, since the internal structures are very small, the influence of fabrication conditions such as deposition direction, nozzle diameter, and layer thickness is large. When the size of the cell strut diameter with respect to the nozzle diameter is relatively small, the shape of the struts becomes rough. In this study, the body-centered cubic (BCC) structure fabricated with ABS resign is chosen as a target lattice structure. BCC structure can reduce anisotropic properties due to the AM process. Specimens having different sizes of the same lattice cell structure are modeled by 3D-CAD. These specimens are fabricated by fused filament manufacturing (FFM) process, and tensile strength is examined. After the effect of the deposition direction and the nozzle path on mechanical strength of lattice cell structures was revealed, a design method for isotropic-tensile-strength structures was proposed. By scaling the size of BCC, isotropic-tensile-strength lattice structure was designed and specimens having the structure was fabricated by FFM process. Tensile strength test results showed the isotropy of tensile strength.
本文讨论并设计了适用于增材制造(AM)的点阵结构。通过使用AM,通过创建具有晶格结构的物体,可以很容易地实现原始的任意力学性能,如各向异性、振动特性、重量轻等。然而,由于内部结构非常小,因此沉积方向、喷嘴直径和层厚等制造条件的影响很大。当单元支板直径相对于喷嘴直径的尺寸较小时,支板的形状变得粗糙。在本研究中,我们选择了ABS引信制备的体心立方结构作为目标晶格结构。由于增材制造工艺的影响,BCC结构可以降低材料的各向异性。采用三维计算机辅助设计(3D-CAD)对具有相同晶格单元结构的不同尺寸试件进行建模。这些试样采用熔丝制造(FFM)工艺制作,并进行了拉伸强度测试。在揭示了沉积方向和喷嘴路径对晶格单元结构力学强度的影响后,提出了一种各向同性抗拉强度结构的设计方法。通过缩放BCC的尺寸,设计了具有各向同性抗拉强度的晶格结构,并用FFM工艺制作了具有该结构的样品。拉伸强度试验结果表明,拉伸强度具有各向同性。
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引用次数: 2
Gait quality evaluation by the spectral analysis results of trunk acceleration and gait analysis of lame patients based on the gait quality index 基于躯干加速度谱分析结果的步态质量评价和基于步态质量指标的跛行患者步态分析
Pub Date : 1900-01-01 DOI: 10.1299/transjsme.20-00080
M. Yoneda, Kanji Fukuda, M. Ikebuchi, Y. Inoue, Michimasa Oi, A. Mitsuhashi, Atsushi Nishida, Masahiro Matsuda, M. Murakami, M. Itokazu
The purpose of this study is to investigate the gait improvement for lame patients based on the gait quality index estimated by the spectral analysis results of trunk acceleration. The gait quality index (GQI) is defined as the power spectrum ratio of the total value up to 10 Hz to that of the fw component in the vertical direction where fw is the pace frequency. The hemiplegic patients, patients after total hip arthroplasty, patients with femoral fractures, patient with anterior cruciate ligament injury and Parkinson's disease patients were selected in this study. Dynamic load factor (DLF) corresponding to the vertical walking force is also calculated using power spectrum density for time history trunk signals measured by the accelerometers. When the correlation between DLF and GQI was plotted, it was found that the gait quality index GQI was clearly improved (numerically reduced) for all lame patients as the increase of DLF due to the improvement of the gait. Based on these results, it was confirmed that the value of GQI in the vertical direction was the useful index in order to evaluate the gait improvement for all lame patients.
本研究的目的是研究基于躯干加速度谱分析结果估计的步态质量指标对跛行患者的步态改善效果。步态质量指数(GQI)定义为在10hz以内的总价值与fw分量在垂直方向上的功率谱之比,其中fw为步频。本研究选取偏瘫患者、全髋关节置换术后患者、股骨骨折患者、前交叉韧带损伤患者和帕金森病患者。利用加速度计测量的时程主干信号的功率谱密度,计算了垂直行走力对应的动态负载因子(DLF)。当绘制DLF与GQI的相关性时,发现所有跛行患者的步态质量指数GQI都随着DLF的增加而明显提高(数值上降低)。基于这些结果,证实GQI在垂直方向上的值是评估所有跛行患者步态改善的有用指标。
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引用次数: 0
Estimation of the noise generated by the random impacts on a thin plate 薄板上随机碰撞产生的噪声估计
Pub Date : 1900-01-01 DOI: 10.1299/JSMEDMC.2018.343
Yu Nagashima, N. Iwatuki, I. Ikeda
When one rides a car on a gravel road, a noise due to collision of gravels rolled up by tires makes him uncomfortable. The collisions are assumed as random impacts with respect to mass, collision time, position, velocity, angle and so on. In order to probabilistically estimate the noise, the time history of impact force in the case where a force sensor on a rigid pendulum hits a peripherally clamped thin rectangular plate is precisely measured for various impact speeds, angles and positions. The vibration response and sound pressure radiating from the plate are then estimated with the measured impact forces based on RayleighRitz method and impulse response method. It was then revealed that the time history of impact force could be represented with a certain time function for any impact speeds, angles and positions and that the component of the impact force perpendicular to the plate determined the maximum of the impact force. The time history of impact force can also be approximated as a superposition of the extreme function and Gaussian function. The estimated vibration acceleration of the plate and sound pressure agree very well the measured values. The noise generated by random impacts was estimated probabilistically. It was found that the noise strongly depends on the natural vibration modes of the plate.
在砾石路上开车时,轮胎卷起的砾石碰撞发出的声音会让人感到不舒服。假设碰撞在质量、碰撞时间、位置、速度、角度等方面为随机碰撞。为了对噪声进行概率估计,精确测量了刚性摆上的力传感器在不同的冲击速度、角度和位置下撞击周围夹紧的矩形薄板时的冲击力时程。然后基于瑞利-里兹法和脉冲响应法,利用测得的冲击力估计板的振动响应和声压。结果表明,对于任何撞击速度、角度和位置,冲击力的时间历程都可以用一定的时间函数来表示,并且垂直于板的冲击力分量决定了冲击力的最大值。冲击力的时程也可以近似为极值函数和高斯函数的叠加。计算得到的振动加速度和声压与实测值吻合较好。对随机碰撞产生的噪声进行了概率估计。结果表明,振动噪声与板的固有振动模态密切相关。
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引用次数: 1
Effects of heat sink on frictional heat effect in PEEK/Steel Pair(Numerical calculation using OpenFOAM model and experiments) 散热器对PEEK/钢副摩擦热效应的影响(基于OpenFOAM模型的数值计算和实验)
Pub Date : 1900-01-01 DOI: 10.1299/transjsme.19-00287
T. Kogawa, Nao Ogasawara, D. Mori, T. Akagaki
The PEEK material has been applied to a sliding bearing system in a power plant system because of its high mechanical durability. In the solid friction of the PEEK materials, the frictional heat becomes the important factor because the temperature increasing due to the frictional heat causes the rapidly increasing of the frictional coefficient of the specimen. In order to maintain the low frictional coefficient of the PEEK materials, the effective cooling method for the PEEK materials needs to be developed. In this study, the passive cooling method, which attaches the heat sink to the PEEK materials, was suggested. For evaluating the suggested cooling method of the PEEK materials, the calculation model adopting OpenFOAM, which is the open source software, has been developed. Adopting some functions and library of OpenFOAM, the frictional heat, heat resistance, and heat transfer coefficient on the heat sink were modeled. The sliding bearing experiment was conducted and time variation of the temperature and friction coefficient in the ring specimen were measured. The temperature variation in the ring specimen was compared with the calculation result. From the numerical calculation results, the developed calculation model could simulate the temperature time variation of the ring obtained in the experiment, when variation of the frictional coefficient, heat resistance, and heat transfer coefficient were modeled appropriately. Finally, the calculation predict ability using OpenFOAM in the considered situation was evaluated.
PEEK材料由于具有较高的机械耐久性,已被应用于电厂系统的滑动轴承系统中。在PEEK材料的固体摩擦中,由于摩擦热引起的温度升高导致试样的摩擦系数迅速增大,因此摩擦热成为重要的因素。为了保持PEEK材料的低摩擦系数,需要开发有效的PEEK材料冷却方法。本文提出了一种将散热器贴附在PEEK材料上的被动冷却方法。为了对PEEK材料的冷却方法进行评价,采用开源软件OpenFOAM建立了计算模型。利用OpenFOAM的一些函数和库,对散热器的摩擦热、热阻和换热系数进行了建模。进行了滑动轴承实验,测量了环试件内温度和摩擦系数随时间的变化。将环形试件的温度变化与计算结果进行了比较。从数值计算结果来看,所建立的计算模型在适当模拟摩擦系数、热阻和换热系数变化的情况下,可以模拟实验中得到的环的温度时间变化。最后,对所考虑情况下OpenFOAM的计算预测能力进行了评价。
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引用次数: 0
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Transactions of the JSME (in Japanese)
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