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Application of highly dispersed copper catalysts in CO2 hydrogenation through surfactant introduction 引入表面活性剂的高分散铜催化剂在CO2加氢中的应用
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1016/j.jcou.2025.103295
I-Jeong Jeon , Da-Bin Kang , Jae-Hak Lim , Ji-Hyeon Gong , Chang-Hyeon Kim , Min-Ju Kim , Min-Jun Kim , Kyung-Won Jeon , Ik Seon Kwon , Won-Jun Jang , Chang Hyun Ko , Jae-Oh Shim
The CO2 hydrogenation reaction is a promising route for mitigating greenhouse gas emissions by converting CO2 into value-added carbon monoxide through the reverse water–gas shift (RWGS) process. In this study, a surfactant-assisted mechanochemical synthesis was developed to prepare highly dispersed Cu catalysts supported on MgCeOx for the RWGS reaction. The combined use of CTAB (Hexadecyltrimethylammonium bromide, C19H42BrN) and Span®60 (Sorbitan monostearate, C24H46O6) enabled simultaneous control of Cu dispersion, oxygen vacancy concentration, and Ce3 + enrichment under solvent-minimized conditions. The optimized Cu@MgCeOx_CS catalyst achieved 25 % CO2 conversion and complete stability at 440 °C under a gas hourly space velocity (GHSV) of 50,000 h−1 with an H2/CO2 ratio of 4:1. Enhanced redox coupling between Cu+/Cu2 and Ce3+/Ce4+ was verified by precise X-ray analyses, confirming that Cu⁺ species act as the main active sites. This study demonstrates a scalable and energy-efficient route for the synthesis of uniformly mixed Cu–MgO–CeO2 catalysts and provides mechanistic insight into the relationship between surface redox properties and RWGS performance.
二氧化碳加氢反应通过逆向水气转换(RWGS)过程将二氧化碳转化为增值的一氧化碳,是减少温室气体排放的一条很有前途的途径。在这项研究中,开发了一种表面活性剂辅助的机械化学合成方法,以制备高分散的Cu催化剂负载在MgCeOx上用于RWGS反应。CTAB(十六烷基三甲基溴化铵,C19H42BrN)和Span®60(单硬脂酸山梨糖,C24H46O6)的联合使用,可以在溶剂最小化的条件下同时控制Cu的分散、氧空位浓度和Ce3 +的富集。优化后的Cu@MgCeOx_CS催化剂在气体小时空速(GHSV)为50,000 h−1,H2/CO2比为4:1的条件下,在440°C下实现了25% %的CO2转化率和完全稳定性。通过精确的x射线分析证实了Cu+/Cu2和Ce3+/Ce4+之间的氧化还原偶联增强,证实Cu+是主要的活性位点。该研究为均匀混合Cu-MgO-CeO2催化剂的合成提供了一条可扩展和节能的途径,并为表面氧化还原性能与RWGS性能之间的关系提供了机理见解。
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引用次数: 0
Electrochemical production of urea using triatomic cluster/C2N catalysts: A DFT study 三原子簇/C2N催化剂电化学生产尿素的DFT研究
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1016/j.jcou.2025.103298
Ting Kong , Kefan Zhou , Jingnan Wang , Qiyi Zhao , Aizhen Liao , Xiaoshuang Qiao
Urea (NH₂CONH₂) plays a crucial role as both a nitrogen-based fertilizer and a key industrial raw material. Its conventional synthesis typically requires harsh conditions. In contrast, the electrocatalytic conversion of nitrogen (N₂) and carbon dioxide (CO₂) into urea has emerged as a promising alternative. However, achieving catalysts that offer both high activity and selectivity is still a huge challenge. This study utilizes density functional theory for investigating the electrochemical coupling between N₂ and CO₂ for the production of urea, specifically examining the performance of various transition metal clusters (from Groups IB and VIII) supported on C₂N catalysts. The results revealed that these catalysts demonstrate strong thermodynamic stability and effectively facilitate the co-adsorption of CO₂ and N₂. Notably, except Pd and Pt, most M₃/C₂N catalysts efficiently suppress the H2 evolution reaction, preventing the excessive protonation of CO and the generation of ammonia, thus guaranteeing high selectivity for urea. In particular, Ru₃ and Os₃/C₂N catalysts demonstrate lower free energies and promote C-N coupling via *N₂ and *CO intermediates. Further evaluation of the electronic structure of Os₃/C₂N revealed an "acceptance-donation" mechanism that enhanced the activation of *CO₂ and *N₂, with the Os₃ cluster playing a crucial role. This research provides a new approach for electrochemically synthesizing urea and offers valuable insights into the design of advanced electrocatalysts.
尿素(NH₂CONH₂)作为氮基肥料和关键的工业原料发挥着至关重要的作用。它的传统合成通常需要恶劣的条件。相比之下,电催化将氮(N₂)和二氧化碳(CO₂)转化为尿素已成为一种很有前途的替代方法。然而,实现既具有高活性又具有选择性的催化剂仍然是一个巨大的挑战。本研究利用密度泛函理论研究了尿素生产过程中N₂和CO₂之间的电化学耦合,特别是研究了C₂N催化剂上不同过渡金属团簇(来自IB和VIII族)的性能。结果表明,这些催化剂具有较强的热力学稳定性,能有效促进CO₂和N₂的共吸附。值得注意的是,除Pd和Pt外,大多数M₃/C₂N催化剂都能有效抑制析氢反应,防止CO的过度质子化和氨的生成,从而保证了尿素的高选择性。特别是Ru₃和Os₃/C₂N催化剂表现出较低的自由能,并通过*N₂和*CO中间体促进C-N的偶联。对Os₃/C₂N的电子结构的进一步评价揭示了一种“接受-捐赠”机制,该机制增强了*CO₂和*N₂的活化,其中Os₃簇起了关键作用。本研究为电化学合成尿素提供了新的途径,并为设计先进的电催化剂提供了有价值的见解。
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引用次数: 0
A novel pre-foaming strategy to manipulate carbon dioxide adsorption and desorption behavior for achieving low-density TPU foams 一种新的预发泡策略来控制二氧化碳的吸附和解吸行为,以实现低密度TPU泡沫
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1016/j.jcou.2025.103294
Xinyang Li , Guilong Wang , Xiebin Wang , Guoqun Zhao
Microcellular foaming is one of the most promising method for preparing high-performance polymer foams. Gas diffusion and adsorption behavior can significantly affect the foaming behavior of polymers in microcellular foaming. However, it is still a challenging work to manipulate the gas diffusion and adsorption behavior for achieving desired performance of polymer foams. Herein, a novel pre-foaming strategy was proposed to manipulate carbon dioxide adsorption and desorption behavior for achieving low-density thermoplastic polyurethane (TPU) foams. It was demonstrated that pre-foaming is an efficient method for manipulating the diffusion and adsorption behavior of carbon dioxide in TPU matrix. Thanks to the newly created cellular structure by pre-foaming, both diffusion coefficient and adsorption amount increase gradually with increasing the pre-foamed expansion ratio of TPU. For the pre-foamed expansion ratio of 2.0, the gas solubility was increased by 92.8 %, the diffusion coefficients in adsorption and desorption were increased by 54.0 % and 111.0 %, respectively. Interestingly, pre-foaming can lead to a more perfect crystal structure, while destroying the hydrogen bond structure of TPU chains. Owing to the significantly increased gas adsorption capacity and greatly reduced cell growth resistance, the pre-foaming strategy can lead to remarkably increased expansion ratio of the TPU foams. All the TPU foams prepared without pre-foaming have a maximum expansion ratio less than 4, while those prepared with pre-foaming can have an expansion ratio larger than 16. This new microcellular foaming technique with pre-foaming provides a novel approach for preparing low-density thermoplastic elastomer foams.
微孔发泡是制备高性能聚合物泡沫最有前途的方法之一。在微孔发泡中,气体的扩散和吸附行为对聚合物的发泡行为有显著影响。然而,如何控制泡沫聚合物的气体扩散和吸附行为以达到理想的性能仍然是一项具有挑战性的工作。本文提出了一种新的预发泡策略来控制二氧化碳的吸附和解吸行为,以获得低密度热塑性聚氨酯(TPU)泡沫。结果表明,预发泡是控制二氧化碳在TPU基体中扩散和吸附行为的有效方法。随着TPU预发泡膨胀率的增加,扩散系数和吸附量逐渐增大,这是由于预发泡形成了新的孔状结构。当预发泡膨胀比为2.0时,气体溶解度提高92.8 %,吸附和解吸扩散系数分别提高54.0% %和111.0% %。有趣的是,预发泡可以导致更完美的晶体结构,同时破坏TPU链的氢键结构。由于预发泡策略显著提高了TPU泡沫的气体吸附能力,大大降低了细胞的生长阻力,因此可以显著提高TPU泡沫的膨胀率。未预发泡制备的TPU泡沫的最大膨胀比均小于4,而预发泡制备的TPU泡沫的最大膨胀比均大于16。这种微孔预发泡技术为制备低密度热塑性弹性体泡沫材料提供了新的途径。
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引用次数: 0
Highly efficient silica adsorbent functionalized with propylene oxide-modified pentaethylenehexamine for CO2 capture under NGCC flue gas conditions 环氧丙烷改性五乙烯功能化高效二氧化硅吸附剂在NGCC烟气条件下的CO2捕集性能研究
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1016/j.jcou.2025.103297
Ji Hyeon Whang , Yooseob Won , A Ra Cho , Yunji Son , Yongseon Lee , Yuntae Hwang , Dong-Kyu Moon , Jae-Young Kim , Sung-Ho Jo , Young Cheol Park , Ki Bong Lee , Dong-Ho Lee
Carbon capture utilization and storage (CCUS) is a crucial strategy to mitigate climate change, with solid sorbents are promising option due to their energy efficiency. A macroporous silica (MPS) adsorbent functionalized with propylene oxide (PO)-modified pentaethylenehexamine (PEHA) (2.0PO-PEHA/MPS) showed effective CO2 capture from both coal-fired power plant (CFPP) and natural gas combined cycle (NGCC) flue gases, as confirmed by CO2 isotherm measurements. Building on our previous work with CFPP flue gas, this study investigates its performance under NGCC conditions using the programmed adsorption–desorption (TPAD) method with a stainless-steel fixed-bed reactor. The optimal conditions were identified as 50 ℃ for adsorption and 120 ℃ for regeneration. Cyclic adsorption–regeneration experiments performed by thermogravimetric analysis (TGA) showed stable working capacity over 20 cycles. Notably, TGA tended to overestimate H2O uptake because it did not fully account for the competitive adsorption between CO2 and H2O. To overcome this limitation, Our TPAD method, a more process-relevant fixed-bed flow approach, was introduced, providing highly reliable and quantitative results (CO2: 10.28 wt%, H2O: 3.51 wt%). Based on TPAD data, the theoretical regeneration heat was calculated to be 2.96–79 GJ tCO2−1 at 120 ℃, representing a relatively low value compared with other materials. These results highlight the potential of 2.0PO-PEHA/MPS for CO2 capture from NGCC flue gas, underscore the critical role of TPAD-based quantification for accurately determining low regeneration heat, thereby advancing the field of CO2 capture.
碳捕获利用与封存(CCUS)是缓解气候变化的关键策略,固体吸附剂因其能效而成为有希望的选择。二氧化碳等温线测量证实,环氧丙烷改性五乙烯(PEHA)功能化的大孔二氧化硅(MPS)吸附剂(2.0PO-PEHA/MPS)对燃煤电厂(CFPP)和天然气联合循环(NGCC)烟气中的二氧化碳都有有效的捕集作用。基于我们之前对CFPP烟气的研究,本研究采用不锈钢固定床反应器的程序吸附-解吸(TPAD)方法研究了其在NGCC条件下的性能。最佳吸附温度为50℃,再生温度为120℃。通过热重分析(TGA)进行的循环吸附再生实验表明,该材料在20个循环内具有稳定的工作能力。值得注意的是,TGA倾向于高估H2O的吸收量,因为它没有完全考虑CO2和H2O之间的竞争吸附。为了克服这一限制,我们引入了TPAD方法,一种与工艺更相关的固定床流动方法,提供了高度可靠和定量的结果(CO2: 10.28 wt%, H2O: 3.51 wt%)。根据TPAD数据,计算出120℃下的理论再生热为2.96 ~ 79 GJ tCO2−1,与其他材料相比相对较低。这些结果突出了2.0PO-PEHA/MPS在NGCC烟气中捕集二氧化碳的潜力,强调了基于tpad的量化在准确确定低再生热方面的关键作用,从而推动了二氧化碳捕集领域的发展。
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引用次数: 0
Accelerating sustainable development in hard-to-abate sectors: An economic case for enzymatic carbon capture 加速难以减排部门的可持续发展:酶法碳捕获的经济案例
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-11 DOI: 10.1016/j.jcou.2025.103284
Meng Ding , Yuqi Ji , Du Yanchen
The continuous rise in atmospheric carbon dioxide (CO₂) levels, primarily driven by extensive petroleum energy consumption, is a major contributor to global climate change. A promising approach to mitigate this issue is Carbon Capture, Utilization, and Storage (CCUS), where CO₂ capture plays a pivotal role. Among emerging biological solutions, carbonic anhydrase—a natural enzyme that catalyzes the conversion of CO₂ into bicarbonate—has gained considerable attention for its potential in efficient carbon capture. Despite its promise, large-scale industrial application faces challenges due to the enzyme’s instability, volatility, and high production costs. To address these limitations, three key strategies have been developed: enzyme engineering to improve performance, immobilization techniques to enhance stability and reusability, and the development of synthetic analogs known as carbonic anhydrase mimics. These approaches not only improve the enzyme's resilience but also expand its applicability in harsh industrial conditions. Additionally, studies are focusing on optimizing the interaction between support materials and the enzyme to boost catalytic efficiency. The development of enzyme mimics, particularly through improved metal-ligand coordination, offers a cost-effective and stable alternative. Collectively, these innovations represent a significant step toward sustainable carbon management, providing scalable and environmentally friendly solutions for reducing greenhouse gas emissions.
大气中二氧化碳(CO 2)水平的持续上升,主要是由广泛的石油能源消费驱动的,是全球气候变化的主要原因。缓解这一问题的一个有希望的方法是碳捕集、利用和封存(CCUS),其中二氧化碳捕集起着关键作用。在新兴的生物解决方案中,碳酸酐酶-一种催化二氧化碳转化为碳酸氢盐的天然酶-因其在有效碳捕获方面的潜力而获得了相当大的关注。尽管前景光明,但由于酶的不稳定性、挥发性和高生产成本,大规模工业应用面临挑战。为了解决这些限制,已经开发了三个关键策略:提高性能的酶工程,提高稳定性和可重用性的固定技术,以及合成类似物(称为碳酸酐酶模拟物)的开发。这些方法不仅提高了酶的弹性,而且扩大了它在恶劣工业条件下的适用性。此外,研究的重点是优化支持材料和酶之间的相互作用,以提高催化效率。酶模拟物的发展,特别是通过改进金属配体配位,提供了一种成本效益高且稳定的替代方案。总的来说,这些创新是朝着可持续碳管理迈出的重要一步,为减少温室气体排放提供了可扩展和环保的解决方案。
{"title":"Accelerating sustainable development in hard-to-abate sectors: An economic case for enzymatic carbon capture","authors":"Meng Ding ,&nbsp;Yuqi Ji ,&nbsp;Du Yanchen","doi":"10.1016/j.jcou.2025.103284","DOIUrl":"10.1016/j.jcou.2025.103284","url":null,"abstract":"<div><div>The continuous rise in atmospheric carbon dioxide (CO₂) levels, primarily driven by extensive petroleum energy consumption, is a major contributor to global climate change. A promising approach to mitigate this issue is Carbon Capture, Utilization, and Storage (CCUS), where CO₂ capture plays a pivotal role. Among emerging biological solutions, carbonic anhydrase—a natural enzyme that catalyzes the conversion of CO₂ into bicarbonate—has gained considerable attention for its potential in efficient carbon capture. Despite its promise, large-scale industrial application faces challenges due to the enzyme’s instability, volatility, and high production costs. To address these limitations, three key strategies have been developed: enzyme engineering to improve performance, immobilization techniques to enhance stability and reusability, and the development of synthetic analogs known as carbonic anhydrase mimics. These approaches not only improve the enzyme's resilience but also expand its applicability in harsh industrial conditions. Additionally, studies are focusing on optimizing the interaction between support materials and the enzyme to boost catalytic efficiency. The development of enzyme mimics, particularly through improved metal-ligand coordination, offers a cost-effective and stable alternative. Collectively, these innovations represent a significant step toward sustainable carbon management, providing scalable and environmentally friendly solutions for reducing greenhouse gas emissions.</div></div>","PeriodicalId":350,"journal":{"name":"Journal of CO2 Utilization","volume":"103 ","pages":"Article 103284"},"PeriodicalIF":8.4,"publicationDate":"2025-12-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145749788","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Enhanced CO2 capture rate and capacity through alkylation of polyethylenimines forming a microphase separation structure 通过烷基化聚乙烯胺形成微相分离结构,提高CO2捕获率和容量
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-08 DOI: 10.1016/j.jcou.2025.103292
Yuanzhu Long , Yuanzhe Yan , Hairong Yue , Xingyi Xie
Among organic amines, polyethylenimines (PEIs) have been widely utilized to functionalize various porous solid sorbents to capture CO2, aiming to mitigate global warming. However, low CO2 capacity (due to limited CO2 diffusion) and CO2-induced amine degradation hinder their commercialization. In this study, we developed a series of alkyl (C4 to C12) grafted PEIs. The optimized specimen, 1:9-C12-25kPEI, in which 1 in 9 amine groups are alkylated with C12 alkyl chains (PEI backbone Mn = 25k Da), demonstrated much higher CO2 capacity (180 mg CO2 per 1 g PEI) compared with the control specimen 25kPEI (10 mg CO2 per 1 g PEI) at ambient temperature and pressure (14 °C and 100 % CO2), with a 0.21-mm thick liquid specimen layer. The corresponding half capacity times (t0.5) of the specimens were 8.8 and 43.7 s, respectively. The improved capture kinetics is due to the formation of a microphase separation structure in the alkylated PEI, where the continuous alkyl-dominated phase facilitates CO2 diffusion into the bulk (about 70 μm in depth) to access amine groups in PEI-dominated nanodots (about 13 nm in diameter). Moreover, the rapid CO2 capture consumes free amine groups quickly, avoiding CO2-induced amine degradation in consecutive absorption-desorption cycles at 65 and 95 °C. The alkylated PEIs possess a strong capability to capture CO2, insensitive to capture temperature (14–65 °C) and the mesoporous structure of solid supports. They are suitable for capturing CO2 across a wide temperature range and at various CO2 partial pressures (from air to post-combustion flue gases).
在有机胺中,聚乙烯胺(PEIs)被广泛用于功能化各种多孔固体吸附剂来捕获二氧化碳,旨在减缓全球变暖。然而,低CO2容量(由于CO2扩散有限)和CO2诱导的胺降解阻碍了它们的商业化。在这项研究中,我们开发了一系列烷基(C4至C12)接枝的pei。优化后的样品为1:9-C12-25kPEI,其中9个胺基中有1个与C12烷基链烷基化(PEI主链Mn = 25k Da),在环境温度和压力下(14°C和100 % CO2),具有0.21 mm厚的液体样品层,与对照样品25kPEI(10 mg CO2 / 1 g PEI)相比,其CO2容量(180 mg CO2 / 1 g PEI)要高得多。试件相应的半容量倍(t0.5)分别为8.8和43.7 s。捕获动力学的改善是由于在烷基化的PEI中形成了微相分离结构,其中连续的烷基主导相促进了CO2扩散到主体(约70 μm深度)中,以接近PEI主导的纳米点(直径约13 nm)中的胺基。此外,快速CO2捕获可以快速消耗游离胺基,避免在65°C和95°C的连续吸收-解吸循环中二氧化碳诱导的胺降解。烷基化PEIs具有较强的CO2捕集能力,对捕集温度(14 ~ 65℃)和固体载体的介孔结构不敏感。它们适用于在很宽的温度范围和各种CO2分压(从空气到燃烧后烟气)下捕获CO2。
{"title":"Enhanced CO2 capture rate and capacity through alkylation of polyethylenimines forming a microphase separation structure","authors":"Yuanzhu Long ,&nbsp;Yuanzhe Yan ,&nbsp;Hairong Yue ,&nbsp;Xingyi Xie","doi":"10.1016/j.jcou.2025.103292","DOIUrl":"10.1016/j.jcou.2025.103292","url":null,"abstract":"<div><div>Among organic amines, polyethylenimines (PEIs) have been widely utilized to functionalize various porous solid sorbents to capture CO<sub>2</sub>, aiming to mitigate global warming. However, low CO<sub>2</sub> capacity (due to limited CO<sub>2</sub> diffusion) and CO<sub>2</sub>-induced amine degradation hinder their commercialization. In this study, we developed a series of alkyl (C<sub>4</sub> to C<sub>12</sub>) grafted PEIs. The optimized specimen, 1:9-C<sub>12</sub>-25kPEI, in which 1 in 9 amine groups are alkylated with C<sub>12</sub> alkyl chains (PEI backbone <em>M</em><sub>n</sub> = 25k Da), demonstrated much higher CO<sub>2</sub> capacity (180 mg CO<sub>2</sub> per 1 g PEI) compared with the control specimen 25kPEI (10 mg CO<sub>2</sub> per 1 g PEI) at ambient temperature and pressure (14 °C and 100 % CO<sub>2</sub>), with a 0.21-mm thick liquid specimen layer. The corresponding half capacity times (<em>t</em><sub>0.5</sub>) of the specimens were 8.8 and 43.7 s, respectively. The improved capture kinetics is due to the formation of a microphase separation structure in the alkylated PEI, where the continuous alkyl-dominated phase facilitates CO<sub>2</sub> diffusion into the bulk (about 70 μm in depth) to access amine groups in PEI-dominated nanodots (about 13 nm in diameter). Moreover, the rapid CO<sub>2</sub> capture consumes free amine groups quickly, avoiding CO<sub>2</sub>-induced amine degradation in consecutive absorption-desorption cycles at 65 and 95 °C. The alkylated PEIs possess a strong capability to capture CO<sub>2</sub>, insensitive to capture temperature (14–65 °C) and the mesoporous structure of solid supports. They are suitable for capturing CO<sub>2</sub> across a wide temperature range and at various CO<sub>2</sub> partial pressures (from air to post-combustion flue gases).</div></div>","PeriodicalId":350,"journal":{"name":"Journal of CO2 Utilization","volume":"103 ","pages":"Article 103292"},"PeriodicalIF":8.4,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145749200","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Recent advancements in thermocatalytic hydrogenation of syngas and carbon dioxide into LPG through heterogeneous catalysis 多相催化合成气和二氧化碳热催化加氢制液化石油气的研究进展
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-06 DOI: 10.1016/j.jcou.2025.103290
Haripal Singh Malhi , Bantayehu Uba Uge , Lenka Matějová
Liquefied petroleum gas (LPG), primarily composed of propane and butane, is a versatile, clean-burning fuel with lower CO2 emissions compared to coal and oil. Conventionally produced as a byproduct of natural gas processing and crude oil refining, LPG faces sustainability challenges due to its dependency on fossil fuels. Recent advances in heterogeneous catalysis offer alternative pathways for LPG synthesis from syngas and CO2 hydrogenation, presenting opportunities to diversify feedstocks and mitigate greenhouse gas emissions. This review critically examines both the direct route, involving a single-stage reactor, and the indirect route, using a two-stage reactor, for LPG production, with an emphasis on hybrid catalysts that couple methanol synthesis-active phases with acidic zeolites to enable sequential conversion. Particular attention is given to various metal-based catalysts, including Cu, Pd, In, Fe, and Zn, as well as catalyst design strategies such as core-shell structures, promoter incorporation, and zeolite modifications. The impact of operating parameters on activity, selectivity, and stability is also examined. A comparative analysis highlights the advantages of direct, one-step processes in terms of energy efficiency and scalability, while indirect, multi-step routes offer greater control over product distribution. Finally, the review outlines key challenges, including catalyst deactivation, water tolerance, and process integration, and discusses future directions toward sustainable, high-selectivity LPG production from renewable carbon resources.
液化石油气(LPG)主要由丙烷和丁烷组成,是一种用途广泛、清洁燃烧的燃料,与煤和石油相比,其二氧化碳排放量更低。液化石油气通常是天然气加工和原油精炼的副产品,由于对化石燃料的依赖,它面临着可持续性的挑战。多相催化技术的最新进展为合成气和二氧化碳加氢合成液化石油气提供了替代途径,为原料多样化和减少温室气体排放提供了机会。本文对液化石油气生产的直接途径(单级反应器)和间接途径(两级反应器)进行了严格的研究,重点介绍了混合催化剂,该催化剂将甲醇合成活性相与酸性沸石相结合,以实现顺序转化。特别关注各种金属基催化剂,包括Cu, Pd, In, Fe和Zn,以及催化剂设计策略,如核壳结构,促进剂掺入和沸石改性。研究了操作参数对活性、选择性和稳定性的影响。一项比较分析强调了直接的一步流程在能源效率和可扩展性方面的优势,而间接的多步骤路线可以更好地控制产品分销。最后,综述概述了关键挑战,包括催化剂失活、耐水性和工艺整合,并讨论了利用可再生碳资源生产可持续、高选择性液化石油气的未来方向。
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引用次数: 0
Multi-objective optimization of a biomass-fired supercritical CO2 Brayton–electrolysis system for high‑efficiency hydrogen, power, and cogenerative thermal services 生物质燃烧超临界CO2布雷顿电解系统的多目标优化,用于高效氢气,电力和热电联产服务
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-06 DOI: 10.1016/j.jcou.2025.103281
Lotfi Ben Said , Ramadan Youssef Sakr , Loghman Mostafa , Mehraj-ud-din Naik , Mohamed Shaban , Abdellatif M. Sadeq , Wajdi Rajhi , Khalil Hajlaoui
A hybrid biomass-fired polygeneration plant integrating a gas turbine, a supercritical CO2 Brayton loop, and an alkaline electrolyzer was developed to co-produce hydrogen, oxygen, electricity, and process heat. Rice Husk (RH) and Corn Stover (CS) feedstocks were assessed under identical thermodynamic boundaries to examine energy efficiency and carbon performance. The model, formulated in MATLAB, combined detailed mass- and energy-balance equations with an extended heat-recovery network. Multi-objective optimization using NSGA-II aimed to maximize hydrogen generation, limit CO2 emissions, and raise overall efficiency. Parametric analysis revealed that higher turbine pressure ratios strengthen electrical output and diminish carbon intensity, whereas elevated turbine‑inlet temperatures promote thermal energy recovery but slightly lower global efficiency. Pareto‑optimal configurations displayed clear trade-offs between feedstocks: the RH case (PR = 18, Tg = 950 K) yielded 2.45 kg h−1 of H2, 37 kg h−1 of CO2, and 42.2 % efficiency; the CS counterpart produced 3.05 kg h−1 of H2 and 45 kg h−1 of CO2 at 40.5 % efficiency. The cascade turbine coupling and electrolysis pre-heating loop ensure full use of available thermal exergy and confirm strong thermodynamic synergy across both fuels. Sensitivity testing on PR, Tg, and BFR demonstrated model stability with deviations below 3 %. Overall, the findings establish a reproducible and feedstock-adaptive framework for high-efficiency, low-carbon, multi-output biomass energy systems suited to decentralized power and hydrogen production.
开发了一种混合生物质燃烧多联产装置,集成了燃气轮机、超临界二氧化碳布雷顿循环和碱性电解槽,以共同生产氢、氧、电和加工热。在相同的热力学边界下对稻壳(RH)和玉米秸秆(CS)原料进行了评估,以考察其能源效率和碳性能。该模型在MATLAB中建立,将详细的质量和能量平衡方程与扩展的热回收网络相结合。利用NSGA-II进行多目标优化,旨在最大限度地产生氢气,限制二氧化碳排放,提高整体效率。参数分析表明,较高的涡轮压力比可以增强电力输出并降低碳强度,而涡轮进口温度升高可以促进热能回收,但会略微降低整体效率。帕累托最优配置显示了原料之间的明确权衡:RH情况(PR = 18, Tg = 950 K)产生2.45 kg h−1 H2, 37 kg h−1 CO2,效率为42.2% %;对应的CS以40.5% %的效率产生3.05 kg h−1的H2和45 kg h−1的CO2。级联涡轮耦合和电解预热回路确保充分利用可用的热用能,并确认两种燃料之间强大的热力学协同作用。PR、Tg和BFR的敏感性测试表明,模型的稳定性偏差小于3 %。总的来说,研究结果为高效、低碳、多输出的生物质能源系统建立了一个可复制的、适应原料的框架,适合分散的电力和氢气生产。
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引用次数: 0
Multiscale investigation of CO₂ solubility behavior in oil-water mixtures: Experiments, molecular dynamics simulations, and predictive model optimization 油水混合物中CO₂溶解度行为的多尺度研究:实验,分子动力学模拟和预测模型优化
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-06 DOI: 10.1016/j.jcou.2025.103289
Xuewen Cao , Jiao Zhou , Chaoqi Qiu , Hao Li , Lvruoxi Zhao , Jiang Bian
This study systematically investigates the dissolution behavior and regulatory mechanisms of carbon dioxide (CO₂) in oil-water mixtures through a multiscale approach integrating experiments and molecular dynamics (MD) simulations. Experimental results demonstrate that CO₂ solubility exhibits significant pressure-increasing and temperature-decreasing trends, reaching a peak value of 1.422 mol·L⁻¹ at an oil-to-water ratio of 2:1 (5.2 MPa), which is 37 % higher than the 1:2 ratio. CO₂ solubility in crude oil is 2–3 times higher than in the aqueous phase. MD simulations reveal the enrichment effect of CO₂ at oil-water interfaces (density 1.9 times higher than the bulk phase) and the mass transfer mechanism dominated by interfacial tension reduction (γ decreases from 57.9 to 46.2 mN·m⁻¹). Based on experimental data, the Taylor model (for the oil phase, MRE (Mean relative error) = 1.75 %) and Duan model (for the aqueous phase, MRE = 2.17 %) were optimized. A composite predictive model for oil-water mixtures was developed, achieving an overall MRE of 3.54 %, significantly outperforming traditional models (error reduction by 85 %). This research provides a high-precision theoretical framework for CO₂-enhanced oil recovery (EOR) and carbon sequestration, elucidating the critical role of multiphase interfacial behavior in dissolution kinetics.
本研究通过实验和分子动力学模拟相结合的多尺度方法,系统地研究了二氧化碳在油水混合物中的溶解行为和调控机制。实验结果表明,CO 2溶解度呈现出明显的压力增大和温度降低的趋势,在油水比为2:1(5.2 MPa)时达到峰值1.422 mol·L⁻¹ ,比1:2的油水比提高了37 %。CO₂在原油中的溶解度比在水相中高2-3倍。MD模拟揭示公司的浓缩效果₂在油水界面(密度1.9倍体相)和传质机制主要由界面张力降低(γ减少从57.9到46.2 mN·m⁻¹)。基于实验数据,对Taylor模型(油相MRE = 1.75 %)和Duan模型(水相MRE = 2.17 %)进行了优化。建立了油水混合物复合预测模型,总体MRE为3.54 %,显著优于传统模型(误差降低85 %)。该研究为CO 2提高采收率和固碳提供了高精度的理论框架,阐明了多相界面行为在溶解动力学中的关键作用。
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引用次数: 0
Utilizing CO2 mineralization and aluminate synergistic activation of metallurgical solid waste to produce highly reactive powders: Toward sustainable engineering materials 利用CO2矿化和铝酸盐协同活化冶金固体废物生产高活性粉末:迈向可持续工程材料
IF 8.4 2区 工程技术 Q1 CHEMISTRY, MULTIDISCIPLINARY Pub Date : 2025-12-05 DOI: 10.1016/j.jcou.2025.103291
Tao Chen , Ying Zhang , Lingbo Dang , Fang Jin , Meng Song , Qin Liu , Xiang Zhu , Zhong Han
Carbonation treatment can improve the hydration reactivity of steel slag powders. However, the reaction rate and degree of CaCO3 contained in carbonated steel slag powders were usually low, which cannot fully exert its hydration reactivity. This paper utilized a synergistic strategy of CO2 mineralization and aluminate activation to fully stimulate the hydration reactivity of ladle furnace slag (LFS), and prepared highly reactive powders (HRPs). There was a significant synergistic hydration effect between carbonated LFS and MK. CaCO3 in carbonated LFS and the active aluminum phase in MK could generate monocarbonate in the early - age hydration, while consuming Ca(OH)2, which greatly refined the pores of cement-based materials and improved the interface structure between steel slag particles and matrix. At the age of 3 day, the compressive strength of cement mortar mixed with carbonated LFS was 2.1 MPa higher than that mixed with LFS. The addition of MK could increase this effect to 7.7 MPa. When the dosage reached 40 wt%, the compressive strength of composite cement at 3 day, 7 day, and 28 day was much higher than that of pure cement mortar. This article provides theoretical and technical support for exploring the characteristics and reaction mechanisms of Ca - containing alkaline solid waste and aluminum - rich solid waste, optimizing carbonation processes and composite schemes, and achieving sustainable development and carbon neutrality.
碳化处理可以提高钢渣粉的水化反应性。然而,碳化钢渣粉中CaCO3的反应速率和程度通常较低,不能充分发挥其水化反应活性。本文采用CO2矿化和铝酸盐活化协同策略,充分激发钢包炉渣的水化反应活性,制备出高活性粉体。碳化LFS与MK之间存在显著的协同水化效应,碳化LFS中的CaCO3与MK中的活性铝相在早期水化过程中生成单碳酸盐,同时消耗Ca(OH)2,极大地细化了水泥基材料的孔隙,改善了钢渣颗粒与基体之间的界面结构。在3 日龄时,掺加碳化LFS的水泥砂浆抗压强度比掺加LFS的水泥砂浆高2.1 MPa。MK的加入可使其达到7.7 MPa。当掺量达到40 wt%时,复合水泥在3 天、7 天、28 天的抗压强度均显著高于纯水泥砂浆。本文为探索含钙碱性固体废物和富铝固体废物的特性和反应机理,优化碳化工艺和复合方案,实现可持续发展和碳中和提供理论和技术支持。
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Journal of CO2 Utilization
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