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Characteristics of Natural Fiber Composites Materials Reinforced with Aluminum and Copper Powder for The Performance of Automatic Motorcycle Clutch Pad 铝铜粉增强天然纤维复合材料对摩托车自动离合器片性能的影响
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.8878
Riyadi Riyadi, Ahmad Kholil, Januar Parlaungan Siregar, Siska Titik Dwiyati, Danang Budi Pratama, Ari Setiawan, Eko Arif Syaefudin
Currently, research on natural fiber composites (NFC) for automotive applications has attracted the attention of researchers and academics. Natural fibers such as coconut fiber and wood powder are mixed with metal materials such as aluminum and copper to obtain the composite characteristics of automatic motorcycle clutch pad materials. Coconut fiber and wood powder are suitable natural materials for composites and are easily obtained from waste. Natural fiber materials with metal reinforcement into composites are expected to produce materials suitable for friction materials such as clutch pads and brake pads with a good characteristic. This study aims to determine the characteristics of the coefficient of friction, wear, and hardness of NFC materials reinforced aluminum and copper powder for the performance of automatic motorcycle clutch pads. Experiments were carried out on various compositions of aluminum and copper powder. Tribometer testing was carried out to determine the friction coefficient and wear. Hardness testing using the Vickers method and testing the performance of automatic motorbikes with a chassis dyno test. The results show that the performances of the clutch pad with NFC-reinforced aluminum and copper show power and torque results that resemble the performances of genuine part materials in each operating cycle. The value of friction coefficient, wear, and hardness of this material are a value close to that of a genuine part clutch pad material. The improved performance of this material is expected to be considered in the manufacture of future clutch pads.
目前,用于汽车的天然纤维复合材料(NFC)的研究已经引起了研究人员和学术界的关注。将椰子纤维、木粉等天然纤维与铝、铜等金属材料混合,得到具有自动摩托车离合器垫材料复合特性的材料。椰子纤维和木粉是适合于复合材料的天然材料,并且很容易从废物中获得。天然纤维材料与金属增强成复合材料有望生产出适合于摩擦材料的材料,如离合器片、刹车片等,具有良好的性能。本研究旨在确定NFC材料增强铝和铜粉对摩托车自动离合器片性能的摩擦系数、磨损系数和硬度特征。对不同成分的铝、铜粉进行了实验研究。进行了摩擦计测试,以确定摩擦系数和磨损。用维氏法进行硬度测试,用底盘动态测试测试自动摩托车的性能。结果表明,nfc增强铝和铜离合器片在各工况下的功率和扭矩结果与正品零件材料的性能基本一致。该材料的摩擦系数、磨损和硬度值接近于正品离合器垫材料的值。这种材料性能的改进有望在未来离合器片的制造中得到考虑。
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引用次数: 0
Performance of a Single-Cylinder Four-Stroke Engine with High Concentrations of Gasoline-Ethanol-Methanol (GEM) 高浓度汽油-乙醇-甲醇(GEM)单缸四冲程发动机性能研究
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9332
M Hanifuddin, Muhammad Faja Taufiqurrahman, Tri Aji Setyawan, Riesta Anggarani, Cahyo Setyo Wibowo, Bambang Sugiarto
Several types of alternative fuels have been developed to replace fossil fuels. Alcohols, such as ethanol and methanol, can be blended with gasoline for spark ignition (SI) engines. High octane number and oxygen content in alcohol can increase combustion efficiency. Therefore, our current research investigates the effect of high concentrations of ethanol and methanol mixed in 90 RON gasoline. The mixture was implemented in a 150 cc single-cylinder four-stroke spark ignition (SI) engine without any modifications. Engine testing was carried out with wide-open throttle (WOT) and different engine speeds from 4000 to 10000 rpm. Torque, power, and Air Fuel Ratio (AFR) were measured during experiments on a chassis dynamometer. Our test results found that the higher the methanol fraction in the mixture, the lower the torque generated. To improve engine performance, further research is needed on modified engines so that optimal conditions can be identified.
已经开发出几种替代燃料来取代化石燃料。酒精,如乙醇和甲醇,可以与汽油混合用于火花点火(SI)发动机。高辛烷值和含氧量可以提高酒精的燃烧效率。因此,我们目前的研究考察了高浓度乙醇和甲醇混合在90ron汽油中的影响。该混合物在一台150cc单缸四冲程火花点火(SI)发动机上进行了测试,没有进行任何修改。发动机测试采用宽节气门(WOT),发动机转速从4000转到10000转。在底盘测功机上测量了扭矩、功率和空气燃料比(AFR)。我们的测试结果发现,混合物中甲醇含量越高,产生的扭矩越低。为了提高发动机的性能,需要对改进型发动机进行进一步的研究,以确定最佳条件。
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引用次数: 0
Application of a PEM Fuel Cell Engine as a Small-Scale Power Generator for Small Cars with Different Fuel Concentrations PEM燃料电池发动机在不同燃料浓度小型车小型发电机中的应用
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9225
Yusuf Dewantoro Herlambang, Wahyu Sulistiyo, Margana Margana, Nanang Apriandi, Marliyati Marliyati, Muji Setiyo, Jin Cherng Shyu
A fuel cell power generation system is a renewable energy system that works based on electrochemical processes and produces a direct electric current (DC). Specifically, a Proton Exchange Membrane (PEM) Fuel Cell can operate at low temperatures and produce an efficiency of around 40-60%. In this study, the performance test of the PEM Fuel Cell for power generation was carried out by supplying hydrogen gas using hydrogen from the electrolysis of the hydrogen generator with a variation of KOH catalyst solution with a concentration of 0.5 M; 1.0 M; 1.5 M; 2 M and using Ultra High Purity (UHP) hydrogen with various flow rates of 250 mL/min, 300 mL/min, 350 mL/min, 400 mL/min, 450 mL/min, and 500 mL/min. The test results showed that the output power of hydrogen produced by the electrolysis process was 10.8 W at a concentration of 1 M solutions at an input current of 20 A. The greater the concentration of the catalyst solution, the smaller the electrical power required for the electrolysis process. However, the hydrogen power supply produced by the hydrogen generator was not optimal, so it did not meet the needs of the PEM Fuel Cell. As a result, the PEM Fuel Cell could not work. Meanwhile, testing with UHP hydrogen produced the highest electrical power of 31.588 W at a flow rate of 450 mL/min with a load of 20 W. It indicates that the PEM Fuel Cell is optimal at the output power value with an efficiency of 69.80%.
燃料电池发电系统是一种基于电化学过程并产生直流电(DC)的可再生能源系统。具体来说,质子交换膜(PEM)燃料电池可以在低温下工作,并产生约40-60%的效率。本研究采用浓度为0.5 M的KOH催化剂溶液,利用氢气发生器电解产生的氢气供气的方法,对PEM燃料电池进行了发电性能测试;1.0米;1.5米;使用超高纯度(UHP)氢气,流速为250 mL/min、300 mL/min、350 mL/min、400 mL/min、450 mL/min和500 mL/min。试验结果表明,当溶液浓度为1 M,输入电流为20 a时,电解制氢的输出功率为10.8 W。催化剂溶液的浓度越大,电解过程所需的电功率越小。但是,氢发生器产生的氢电源不是最优的,不能满足PEM燃料电池的需要。结果,质子交换膜燃料电池无法工作。同时,在流量为450 mL/min,负载为20 W时,UHP氢气测试产生的最高电功率为31.588 W。结果表明,PEM燃料电池在输出功率值时效率最高,为69.80%。
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引用次数: 0
SEM Approach for Analysis of Lean Six Sigma Barriers to Electric Vehicle Assembly 电动汽车装配精益六西格玛障碍分析的SEM方法
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9690
Atul Madhukar Zope, Raju Kumar Swami, Atul Patil
This study investigates the barriers that the Lean Six Sigma implementation faces during the assembly of electric vehicles. In order to implement lean Six Sigma methodology in electric vehicle assembly processes effectively, it is crucial to identify and analyze the barriers that hinder process improvement. To identify the obstacles and create a conceptual model, a thorough literature review was conducted. Four factors, namely, integration of assembly, inspection, and testing, lack of trained and knowledgeable human resources, external and in-plant battery transportation, and manual assembly and rigid automation, were found to have the potential to affect the lean Six Sigma implementation. Three drivers, namely assembly cost, assembly time, and assembly effort were selected for the study. The model is then tested using the structural equation modeling and the gathered data. The results show a significant relationship between the three drivers and the four barriers of Lean Six Sigma implementation to the electric vehicle assembly.
本研究探讨精益六西格玛实施面临的障碍,在电动汽车组装。为了在电动汽车装配过程中有效地实施精益六西格玛方法,识别和分析阻碍过程改进的障碍至关重要。为了确定障碍并创建概念模型,进行了全面的文献综述。装配、检验和测试一体化、缺乏训练有素和知识渊博的人力资源、外部和工厂内部电池运输、人工装配和严格的自动化,这四个因素被发现有可能影响精益六西格玛的实施。选取装配成本、装配时间和装配工作量三个驱动因素进行研究。然后利用结构方程模型和收集到的数据对模型进行检验。结果表明,三个驱动因素与精益六西格玛实施到电动汽车组装的四个障碍之间存在显著的关系。
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引用次数: 0
Enhanced Modeling of Crumple Zone in Vehicle Crash Simulation Using Modified Kamal Model Optimized with Gravitational Search Algorithm 基于引力搜索算法优化的改进Kamal模型在汽车碰撞仿真中增强了弯曲区建模
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9289
Amrina Rasyada Zubir, Khisbullah Hudha, Zulkiffli Abd Kadir, Noor Hafizah Amer
The effectiveness of a vehicle crash system depends on how well it can simulate the behavior of a real vehicle in a crash scenario and accurately identifies the correct working limits of the model parameters, including mass, spring, and damper. Therefore, this study explores the modelling vehicle front crumple zone to represent the behaviors of real crash scenario. The modelling process using Kamal approach is used to develop a precise vehicle crash model for analyzing the impact of a collision on both the vehicle and its passengers. In this study, a complex mass-spring-damper system representing the front crumple zone of an actual car is re-designed to modify the existing vehicle crash model. The gravitational search algorithm (GSA) is implemented in the simulation model's code to obtain optimized values of damping coefficient (c) and spring constant (k). The simulation results show that the deformation response of crumple zone and the deceleration response of vehicle body match the experimental results, indicating the model's accuracy. Additionally, this study investigates the effects of varying the GSA parameters' number of agents (N), the beta parameter (β), and the gravitational constant (G) to improve the model's accuracy by minimizing the root mean square error (RMSE) between model response and crash test data. The optimal GSA parameter chosen in this study were N = 50, β = 0.3, and G = 20 with the lowest RMSE of 22.3874, 22.26664, and 23.86638 respectively.
车辆碰撞系统的有效性取决于它能否很好地模拟真实车辆在碰撞场景中的行为,并准确识别模型参数(包括质量、弹簧和阻尼器)的正确工作极限。因此,本研究探索了模拟车辆前皱区来代表真实碰撞场景的行为。使用Kamal方法的建模过程用于开发精确的车辆碰撞模型,以分析碰撞对车辆和乘客的影响。在本研究中,重新设计了一个复杂的质量-弹簧-阻尼系统,代表了一辆实际汽车的前皱区,以修改现有的汽车碰撞模型。在仿真模型代码中执行重力搜索算法(GSA),得到阻尼系数c和弹簧常数k的优化值。仿真结果表明,皱缩区变形响应和车身减速响应与实验结果吻合,表明模型的准确性。此外,本文还研究了GSA参数(agent number of agent, N)、beta参数(beta parameter, β)和重力常数(gravity constant, G)的变化对最小化模型响应与碰撞试验数据之间的均方根误差(root mean square error, RMSE)来提高模型精度的影响。本研究选择的最佳GSA参数为N = 50, β = 0.3, G = 20, RMSE最低分别为22.3874,22.26664,23.86638。
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引用次数: 0
Enhancing Brake System Evaluation in Periodic Testing of Goods Transport Vehicles through FTA-FMEA Risk Analysis 利用FTA-FMEA风险分析加强货运车辆定期试验制动系统评估
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.8394
Irfan Ansori, Dwitya Harits Waskito, Mutharuddin Mutharuddin, Novi Irawati, Sinung Nugroho, Tetty Sulastri Mardiana, Subaryata Subaryata, Nurul Aldha Mauliddina Siregar
Failure of the braking system is one of the factors causing traffic accidents, therefore periodic testing of goods transport vehicles is very important. In fact, the incidence rate is still very high despite routine testing. Standard Operating Procedures (SOP) for periodic testing must be updated to reduce the risk of possible accidents. Therefore, procedures for updating the SOP for periodic brake system testing are presented in this article. The Fault Tree Analysis (FTA) and Failure Mode and Effect Analysis (FMEA) methods were applied based on accident investigation data from the National Transportation Safety Committee (NTSC) from 2017 to 2022. FTA is used for risk identification, while FMEA is used for risk analysis to find the highest-risk failure cases. The results of our analysis showed that 13 failure cases were classified as intolerable so additional SOPs were required for each case. Finally, the results of this study provide new insights for stakeholders to revise the rules regarding periodic vehicle testing.
制动系统的失效是造成交通事故的因素之一,因此对货物运输车辆进行定期检测是非常重要的。事实上,尽管常规检查,发病率仍然很高。定期测试的标准操作程序(SOP)必须更新,以减少可能发生事故的风险。因此,本文提出了更新定期制动系统测试SOP的程序。基于美国国家运输安全委员会(NTSC) 2017年至2022年的事故调查数据,应用故障树分析(FTA)和故障模式与影响分析(FMEA)方法。采用FTA进行风险识别,采用FMEA进行风险分析,寻找风险最高的失效案例。我们的分析结果显示,13个失效案例被归类为不可容忍的,因此每个案例都需要额外的sop。最后,本研究结果为利益相关者修订车辆定期测试规则提供了新的见解。
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引用次数: 1
Fabrication and Characterization of Asbestos Free Brake Pads Composite using Elaeocarpus Ganitrus as Reinforcement 以踝跖骨为增强材料的无石棉刹车片的制备及性能研究
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9367
Mohamad Afiefudin, Rahmat Doni Widodo, Rusiyanto Rusiyanto
To minimize potential health hazards, there is awareness to avoid asbestos fibers in brake pads. Therefore, this study aims to produce composite brake pads using Elaeocarpus ganitrus seed powder as a substitute for asbestos. The composition of Elaeocarpus ganitrus seed powder was varied from 8%, 10%, and 12% by weight. The properties of the brake pads, including their morphology, physical characteristics, mechanical performance, and wear behavior, were thoroughly investigated and analyzed. The experimental results showed a positive correlation between the addition of 12% by weight of Elaeocarpus ganitrus and the increase in the density and hardness of the resulting sample. In addition, wear resistance increases with increasing percentage of Elaeocarpus ganitrus. Samples containing 12% by weight of Elaeocarpus ganitrus seed powder gave better properties compared to other composite samples. The research findings indicate that Elaeocarpus ganitrus particles can be an alternative to asbestos in the manufacture of brake pads.
为了尽量减少潜在的健康危害,人们意识到要避免使用刹车片中的石棉纤维。因此,本研究旨在利用榆木籽粉代替石棉生产复合刹车片。油松种子粉的重量含量为8%、10%、12%。对刹车片的形貌、物理特性、机械性能和磨损性能进行了深入的研究和分析。实验结果表明,添加12%重量的油松与得到的样品密度和硬度的增加呈正相关。此外,耐磨性随踝跖骨比例的增加而增加。与其他复合样品相比,含有12%质量比的油松种子粉的样品具有更好的性能。研究结果表明,在刹车片的制造中,油松颗粒可作为石棉的替代品。
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引用次数: 0
Performance of IC Engines Using Chicken Waste as Biofuel, CNT and MnO Nano-Biofuels and Diesel Fuel: A Comparation Study 利用鸡粪作为生物燃料的内燃机性能、碳纳米管和二氧化锰纳米生物燃料和柴油:比较研究
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9556
Sathish Thanikodi, Sanjay Mavinkere Rangappa, Abdi Hanra Sebayang, Suchart Siengchin
Biofuel production and its properties improvisation are the wide areas of research in internal combustion (IC) engines. This research derived biofuel from industrial chicken waste. Nanofuels were produced in this study by adding 40 nm-sized nanoparticles of carbon nanotube (CNT) and manganese oxide (MnO) with a variation of 100 to 200 ppm to the derived oil. Four fuel blends (biofuel (B), B with CNT, B with MnO, and B with CNT+MnO) were compared to the performance of diesel fuel in a 3.5 kW CI engine. The combustion process (peak pressure and heat release), brake thermal efficiency (BTE), and exhaust emissions (CO, HC, NOx, and CO2) were used as parameters to evaluate the fuel’s performance. The result revealed that nanofuel outperformed both diesel fuel and biofuel. The addition of 200 ppm CNT in biofuel enhanced the fuel properties, resulting in higher BTE by 28% and 9.7% compared to diesel fuel and biofuel. The CNT-biofuel also generated fewer emissions compared to diesel fuel by 26%, 9.4%, and 25% for NOx, HC, and CO gases respectively.
生物燃料的生产及其性能的改进是内燃机研究的一个广泛领域。这项研究从工业鸡的废料中提取生物燃料。在这项研究中,通过在衍生油中添加40纳米大小的碳纳米管(CNT)和氧化锰(MnO)的纳米颗粒(含量为100至200 ppm)来生产纳米燃料。四种燃料混合物(生物燃料(B), B与碳纳米管,B与MnO和B与CNT+MnO)在3.5 kW CI发动机中比较了柴油燃料的性能。燃烧过程(峰值压力和热量释放)、制动热效率(BTE)和废气排放(CO、HC、NOx和CO2)作为评价燃料性能的参数。结果显示,纳米燃料的性能优于柴油燃料和生物燃料。在生物燃料中添加200ppm碳纳米管增强了燃料性能,与柴油燃料和生物燃料相比,BTE分别提高了28%和9.7%。与柴油相比,碳纳米管生物燃料产生的氮氧化物、HC和CO气体排放量分别减少了26%、9.4%和25%。
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引用次数: 0
Rotating-Magnetic-Field-Assisted Electrodeposition of Copper for Ambulance Medical Equipment 旋转磁场辅助电沉积救护车医疗设备用铜
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9067
Syamsuir Syamsuir, Ferry Budhi Susetyo, Bambang Soegijono, Sigit Dwi Yudanto, Basori Basori, Maman Kartaman Ajiriyanto, Daniel Edbert, Evi Ulina Margaretha Situmorang, Dwi Nanto, Cahaya Rosyidan
This study examines the influence of the application of a rotating magnetic field in the electrodeposition of copper (Cu). During the electrodeposition, five constant magnets were rotated (500 and 800 rpm) towards the bottom of the sample. To investigate deposition rate, surface morphology, phase, structure, corrosion resistance, and hardness in deposited Cu using a weighing scale, a scanning electron microscope equipped with energy dispersive spectroscopy (SEM-EDS), X-ray diffraction (XRD), potentiodynamic polarization, and hardness tester respectively. Bacterial activity was also evaluated through this research. Morphological surface observations showed that the increase in the rotational speed of the magnets during the electrodeposition process led to a smooth surface. A perfect Cu phase covers Al alloy with no oxide. The potentiodynamic polarization demonstrated by the increase in the rotating led to a shift to the more positive value of the corrosion potential. Moreover, the corrosion current also decreases with the increase in the rotating speed of the magnets. Less crystallite size promoted forming a higher hardness and inhibition zone of the Cu films.
本研究考察了旋转磁场在电沉积铜(Cu)中应用的影响。在电沉积过程中,五个恒定的磁铁(500和800 rpm)旋转到样品的底部。采用称重秤、扫描电子显微镜、能谱仪(SEM-EDS)、x射线衍射仪(XRD)、动电位极化仪和硬度计分别考察沉积铜的沉积速率、表面形貌、相、结构、耐蚀性和硬度。通过本研究还对细菌活性进行了评价。形态学表面观察表明,电沉积过程中磁体转速的增加导致表面光滑。一个完美的铜相覆盖了铝合金,没有氧化物。旋转的增加所表现出的动电位极化导致腐蚀电位向更正的值偏移。腐蚀电流也随磁体转速的增加而减小。晶粒尺寸越小,Cu薄膜的硬度和缓蚀带越高。
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引用次数: 0
Justification of the Annual Program of the Transport Company 运输公司年度计划的论证
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9397
Akhmet Murzagaliyev, Akzharkyn Balgynova, Alibek Murzagaliyev, Nurlybek Myrzabekov, Nurzhan Bakytzhanov
The issues of optimising economic and labour costs take a significant place in the production activities of transport companies. They depend on the socio-economic situation, objective reasons of production nature, availability of appropriate material and technical bases, as well as effective use and competence of enterprise management. It seems relevant to establish a transport enterprise programme to increase operational efficiency. Therefore, research outlines the characteristics of the work programme (order portfolios) of car service stations in the current environment and focuses on ensuring their stability. Mathematical modelling and methods of mathematical and statistical analysis served as principal tools, although analysis, synthesis, comparison and other methodologies were also significant. The authors represent the car service station production programme as the sum of failures and faults arriving at the enterprise in random order. The results of the experimental studies underwent analysis based on probability theory and mathematical statistics, where mathematical models of the annual programme and the probabilities of its distribution in a given time interval were obtained. The authors recommend measures to optimise the production programme by ensuring uniform loading of car service station structures. It can study numerous theoretical issues during the design phase of production sites and make accurate predictions. There are theoretical methodologies based on certain results, which are suitable for the design of road transport services. One of them is a calculation of the enterprise's annual program based on a grouping of the number of vehicles coming into the site. The work brings new regard to the shape of the programmes related to car service providers.
优化经济和劳动力成本的问题在运输公司的生产活动中占有重要地位。它们取决于社会经济情况、生产性质的客观原因、是否有适当的物质和技术基础以及企业管理的有效利用和能力。似乎有必要制订一项运输企业方案,以提高业务效率。因此,研究概述了当前环境下汽车服务站工作方案(订单组合)的特点,并着重于确保其稳定性。数学建模和数学及统计分析方法是主要工具,但分析、综合、比较和其他方法也很重要。将汽车服务站生产计划表示为故障和故障随机到达企业的总和。根据概率论和数理统计对实验研究的结果进行了分析,得出了年度方案的数学模型及其在一定时间间隔内的分布概率。通过保证汽车服务站结构的均匀加载,提出了优化生产方案的措施。它可以研究生产场地设计阶段的众多理论问题,并做出准确的预测。有一些基于某些结果的理论方法,适用于道路运输服务的设计。其中之一是根据进入现场的车辆数量分组计算企业的年度计划。这项工作为与汽车服务提供商有关的方案的形式带来了新的认识。
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引用次数: 0
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Automotive Experiences
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