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Mechanical Characteristics of Distributed Electric Wheel Loader in Shoveling Condition 分布式电动轮式装载机铲铲工况下的力学特性
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9024
Xiaotao Fei, Han Shenrui, Shaw Voon Wong, Muhammad Amin Azman, Han Yunwu
Multi-bridge centralized drive wheel loaders can produce parasitic power to waste energy and aggravate tire wear. Distributed Electric Wheel Loader(DEWL) is a new structure with two drive motors that can be controlled independently or in concert. Hence, this study investigates the mechanical characteristics of DEWL in its shoveling condition. Firstly, for the DEWL, dynamic models are established including running and shoveling conditions, on the basis of automobile theory. Secondly, a simplified structural model of DEWL is used to construct the mechanical equations, and the theoretical derivation is utilized to analyze the forces on wheels during different driving modes of running and shoveling conditions. Finally, the free shoveling of dry sands and gravel materials is tested by a ZL50GV-EV DEWL, and the drive forces of three drive modes on horizontal concrete pavement are tested. The results show that the parasitic power is generated when the driving motor has a larger speed than that of the other motor, which is caused by the movement of the loader's center of gravity. The driving torques generated by the motors are basically the same when the DEWL is in front-drive mode and rear-drive mode at the setting speed of 600rpm, whether it is running forward or backward, with a torque fluctuation of 0.16%-1.28% and a power fluctuation of 0.02%-1.29%. The DEWL consumes more power in dual-drive mode than in single drive if it is controlled in speed-target mode.
多桥集中驱动轮式装载机会产生寄生动力,造成能源浪费,加剧轮胎磨损。分布式电动轮式装载机(DEWL)是一种由两个驱动电机组成的新型结构,可以独立控制,也可以协同控制。因此,本研究探讨了深基坑在铲土状态下的力学特性。首先,在汽车理论的基础上,建立了自动铲运机运行工况和铲铲工况的动力学模型;其次,采用简化的蜗轮蜗杆结构模型,建立了蜗轮蜗杆的力学方程,并利用理论推导分析了蜗轮蜗杆在不同工况下的受力情况。最后,利用ZL50GV-EV自动铲运机对干砂石材料进行了自由铲动试验,并对三种驱动方式在水平混凝土路面上的驱动力进行了测试。研究结果表明,装载机重心运动引起的驱动电机转速大于其他电机转速时产生寄生功率;在设定转速为600rpm时,DEWL在前驱动模式和后驱动模式下,无论向前或向后运行,电机产生的驱动转矩基本相同,转矩波动为0.16%-1.28%,功率波动为0.02%-1.29%。如果在速度目标模式下控制,DEWL在双驱动模式下比在单驱动模式下消耗更多的功率。
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引用次数: 1
A Study on Characteristics of Brake Pad Composite Materials by Varying the Composition of Epoxy, Rice Husk, Al2O3, and Fe2O3 环氧树脂、稻壳、Al2O3、Fe2O3复合材料性能的研究
Q2 Engineering Pub Date : 2023-08-27 DOI: 10.31603/ae.9121
Muhammad Khafidh, Finny Pratama Putera, Rahmadi Yotenka, Deni Fajar Fitriyana, Rahmat Doni Widodo, Rifky Ismail, Agustinus Purna Irawan, Tezara Cionita, Januar Parlaungan Siregar, Nur Hidayah Ismail
The use of composite materials in brake pads is becoming increasingly popular due to their high-performance characteristics, including good thermal stability, high wear resistance, and low noise generation. However, the development of new composite materials that offer even better performance is still an ongoing research area. In this study, the composite was made by hand layup method using epoxy resin as matrix material, with rice husk, Al2O3, and Fe2O3 as reinforcing materials. The composition of the composites was varied by changing the percentage of the reinforcement materials. The composites were then subjected to several characterization tests, including density, hardness, flexural strength, thermal analysis, Scanning Electron Microscopy (SEM), TGA/DSC, and wear testing. The test results showed that additional reinforcement materials to the epoxy resin matrix improved the mechanical properties of the composites. Overall, the study demonstrates that a hand layup method is a viable approach for preparing brake pad composite materials and that the addition of rice husk, Al2O3, and Fe2O3 can improve the mechanical properties of the composites. The best properties produced in this research were found in one of the specimens which used epoxy, rice husk, Al2O3, and Fe2O3 with a composition of 50 wt.%, 20 wt.%, 15 wt.%, and 15 wt.%. However, the addition of rice husk also provides wear resistance and thermal stability. This study contributes to the Sustainable Development Goals (SDGs) by advancing innovation, promoting sustainability, and reducing emissions in automotive industry applications.
复合材料在刹车片中的应用越来越受欢迎,因为它们具有高性能的特性,包括良好的热稳定性、高耐磨性和低噪音。然而,提供更好性能的新型复合材料的开发仍然是一个正在进行的研究领域。本研究以环氧树脂为基体材料,稻壳、Al2O3、Fe2O3为增强材料,采用手工叠层法制备复合材料。复合材料的组成随增强材料掺量的变化而变化。然后对复合材料进行了多种表征测试,包括密度、硬度、抗弯强度、热分析、扫描电子显微镜(SEM)、TGA/DSC和磨损测试。试验结果表明,在环氧树脂基体上添加增强材料可提高复合材料的力学性能。综上所述,手工铺层法制备刹车片复合材料是一种可行的方法,稻壳、Al2O3和Fe2O3的加入可以改善复合材料的力学性能。在本研究中,用环氧树脂、稻壳、Al2O3和Fe2O3组成的样品中,其中一个样品的性能最好,其组成分别为50wt .%、20wt .%、15wt .%和15wt .%。然而,稻壳的加入也提供了耐磨性和热稳定性。这项研究通过推动创新、促进可持续性和减少汽车工业应用中的排放,为可持续发展目标(sdg)做出贡献。
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引用次数: 1
Performance and Emission Characteristics Using Dual Injection System of Gasoline and Ethanol 汽油和乙醇双喷射系统的性能和排放特性
Q2 Engineering Pub Date : 2023-05-20 DOI: 10.31603/ae.8070
Bambang Sulistyo, Herminarto Sofyan, Thomas Sukardi, Agus Widyianto
This study successfully investigated the engine performance and emission characteristics of a dual injection system that uses both gasoline and ethanol fuels. The study utilized a microcontroller-based control system (PGM-FI) to substitute ethanol fuel injection for gasoline injection. Ethanol fuel was injected at the inlet with three different pressures: 1.0 bar, 1.2 bar, and 1.4 bar, while gasoline injector pressure was fixed at 2 bar. Results showed that substituting ethanol injection with a pressure of 1 bar resulted in a slight decrease in torque and power, but it was the best compared to the other pressures tested. The study found that the use of ethanol injection resulted in improved fuel economy at an ethanol injector pressure of 1 bar with a reduction in SFC of 8.89%. Exhaust emissions were also reduced, with a maximum reduction in CO emissions of 42.54% occurring at a pressure of 1 bar. Similarly, the lowest HC content in exhaust gas was observed at a pressure of 1 bar, which was reduced by 44.48%. However, the results highlighted that ethanol injection pressure could significantly reduce fuel consumption for case A-04 and increase the air-fuel ratio.
这项研究成功地研究了使用汽油和乙醇燃料的双喷射系统的发动机性能和排放特性。该研究利用基于微控制器的控制系统(PGM-FI)来代替汽油喷射乙醇燃料。乙醇燃料以1.0 bar、1.2 bar和1.4 bar三种不同的压力注入进气道,汽油喷油器压力固定为2bar。结果表明,以1 bar的压力替代乙醇注射,扭矩和功率略有下降,但与其他测试压力相比效果最好。研究发现,在乙醇喷油器压力为1 bar时,使用乙醇喷油器可以提高燃油经济性,SFC降低8.89%。废气排放也有所减少,在压力为1bar时CO排放量最大减少42.54%。同样,在压力为1 bar时,废气中HC含量最低,降低了44.48%。然而,结果表明,乙醇喷射压力可以显著降低A-04的燃油消耗,并提高空燃比。
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引用次数: 0
Effect of Road Darkness on Young Driver Behaviour when Approaching Parked or Slow-moving Vehicles in Malaysia 马来西亚道路黑暗对年轻司机接近停车或缓慢行驶车辆行为的影响
Q2 Engineering Pub Date : 2023-05-18 DOI: 10.31603/ae.8206
Nidzamuddin Md Yusof, Juffrizal Karjanto, Muhammad Zahir Hassan, Syabillah Sulaiman, Abd Fathul Hakim Zulkifli, Ahmad Azad Ab Rashid, Zulhaidi Mohd Jawi, Khairil Anwar Abu Kassim
Traffic accidents at night are higher than in other periods, especially on a dark road. This study explores the impact of the dark road on driver behaviours when approaching a parked or slowed-moving vehicle at the front. An experiment was conducted on a racing track at night, with and without road lighting. Different sizes of obstacles were used to represent other vehicles as a lorry, a car, and a motorcycle. The results show that the obstacles can be detected by drivers much earlier with the help of road lighting, and they tend to increase their speed, probably preparing to overtake the obstacles.
夜间交通事故比其他时段要多,尤其是在黑暗的道路上。这项研究探讨了黑暗的道路对司机在接近前面停着或减速行驶的车辆时的行为的影响。实验是在夜间的赛道上进行的,有和没有道路照明。不同大小的障碍物被用来代表其他车辆,如卡车、汽车和摩托车。结果表明,在道路照明的帮助下,驾驶员可以更早地检测到障碍物,并且他们倾向于提高速度,可能准备超车。
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引用次数: 0
Investigation of Brake Pad Wear Effect due to Temperature Generation Influenced by Brake Stepping Count on Different Road Terrains 不同路面条件下制动步进次数对温度产生影响的刹车片磨损效应研究
Q2 Engineering Pub Date : 2023-05-18 DOI: 10.31603/ae.8869
Rusli Majuma, Mohamad Heerwan Bin Peeie, Kerisvin Ondong, Othman Abu Hassan
The use of vehicles in Malaysia has become a need and important to commute to the workplace and commercial business transportation. This necessity resulted in an increase in the number of cars on the road that eventually increase the number of accidents that resulted in the loss of life which is also one of the leading killers in Malaysia. Deriving from this phenomenon, car maintenance especially brake systems has become imperative that eventually become the main objective of this research to investigate the effect of different road terrains to brake pad wear. The experimental vehicle is operated in two different road terrains namely hilly and flat roads and each road terrain is set to complete 1000km of investigation traveled distance. Three main investigation parameters are brake pad thickness wear, the temperature generated from rubbing the brake pad with the rotor, and the brake force applied on the brake pedal. A CANedge external onboard diagnostic (OBD) logger is used to collect real-time data on the relevant parameters from the vehicle’s ECU for analysis. The result from the experiments found that the average brake pad wear rate during hilly roads is 53% higher than that of flat roads. Likewise, brake pad temperature generation on a hilly road is 34% higher than that on a flat road. However, the brake pedal force applied during braking is 60% higher on flat roads compared to on hilly roads. From the findings, data from the vehicle OBD2 and the brake pad wear can be analyzed to provide an electronic signal for indication of timely maintenance for the brake pad.
在马来西亚,使用车辆已成为上下班和商业往来的重要交通工具。这种必要性导致道路上的汽车数量增加,最终增加了导致生命损失的事故数量,这也是马来西亚的主要杀手之一。由于这一现象,汽车的维护,特别是制动系统的维护势在必行,因此研究不同路面地形对刹车片磨损的影响成为本研究的主要目的。实验车辆在丘陵和平坦两种不同的道路地形上运行,每种道路地形设置为完成1000公里的调查行驶距离。三个主要调查参数是刹车片厚度磨损,刹车片与转子摩擦产生的温度,以及施加在制动踏板上的制动力。CANedge外部车载诊断(OBD)记录仪用于从车辆ECU收集相关参数的实时数据进行分析。试验结果表明,在丘陵路面行驶时,刹车片的平均磨损率比在平坦路面行驶时高出53%。同样,在丘陵道路上产生的刹车片温度比在平坦道路上高出34%。然而,制动时施加的制动踏板力在平坦道路上比在丘陵道路上高60%。根据研究结果,可以分析来自车辆OBD2和刹车片磨损的数据,为及时维护刹车片提供电子信号。
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引用次数: 0
Potential Development of Trans Central Java Bus Rapid Transit (BRT) Corridor 1 Towards Sustainable Mobility 跨中爪哇快速公交(BRT) 1号走廊的可持续发展潜力
Q2 Engineering Pub Date : 2023-04-29 DOI: 10.31603/ae.8369
Juanita Juanita, S. Suwarno, Muhamad Iqbal Sarifudin, Titus Hari Setiawan
The Bus Rapid Transit (BRT) in the Banyumas area, Central Java, aims to provide inter-regional connectivity in Purwokerto City and Purbalingga Regency. This is one of the six BRT corridors in Central Java launched in 2018. Therefore, this study aims to examine the development of BRT corridors based on transit-integrated land use along the corridor, after five years of operation. The primary survey was conducted on land use along the corridor at a radius of 200 m and 400 m from the BRT bus stop, which was analyzed using a qualitative descriptive method. As a result, BRT Corridor 1 in Central Java can be identified for bus-based transit development. First, BRT services have connected high to very high populations. Second, BRT shelters have good access to shopping centers, culinary centers, and artificial tourism within a 200 m and 400 m radius. Third, BRT shelters are also connected to other modes of public transportation. However, the results of our study found that the BRT shelters had not been connected to pedestrian facilities. Based on these three criteria, BRT Corridor 1 in Central Java is feasible to be developed as a sustainable public transport service. However, further studies are needed to link BRT shelters with pedestrian facilities, in order to create clean and sustainable mobility.
爪哇中部Banyumas地区的快速公交(BRT)旨在为Purwokerto市和Purbalingga县提供区域间连接。这是2018年在中爪哇启动的六条快速公交走廊之一。因此,本研究旨在考察快速公交走廊在运营五年后,基于走廊沿线交通综合用地的发展情况。对快速公交车站半径为200 m和400 m的走廊沿线的土地利用进行了初步调查,并采用定性描述方法进行了分析。因此,爪哇中部的快速公交走廊1可以确定为基于公交的交通发展。首先,快速公交服务已经连接了大量人口。其次,快速公交候车亭可以很好地进入200米和400米半径范围内的购物中心、烹饪中心和人工旅游。第三,快速公交候车亭也与其他公共交通方式相连。然而,我们的研究结果发现,快速公交候车亭没有与行人设施相连。基于这三个标准,爪哇中部的快速公交走廊1作为一种可持续的公共交通服务是可行的。然而,需要进一步研究将快速公交候车亭与行人设施连接起来,以创造清洁和可持续的出行方式。
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引用次数: 0
Design of Metallic Catalytic Converter using Pareto Optimization to Improve Engine Performance and Exhaust Emissions 利用帕累托优化设计金属催化转化器以改善发动机性能和废气排放
Q2 Engineering Pub Date : 2023-04-28 DOI: 10.31603/ae.7977
S. Ariyanto, S. Suprayitno, Retno Wulandari
In this paper, Metallic Catalytic Converter (MCC) is installed in motorcycle exhausts to produce the minimum CO as well as to produce the optimum engine power. The results from previous research were collected and then used to predict the best MCC design using the Artificial Neural Network Multi-Objective Genetic Algorithm (ANN-MOGA). In addition, the ANN parameter tuning process was also carried out using the Taguchi method to find the initial weighting and bias that is able to provide the best and the most stable performance to predict the best MCC design. The best two sets of design solutions out of 70 sets of Pareto solutions were obtained by ANN-MOGA. Those two MCC designs are the optimum emission design and the optimum multi-objective design. The verification results show that the optimum multi-objective design tends to be superior in terms of CO emissions and engine power. In terms of CO emissions, the optimum multi-objective design gets a larger S/N ratio of -10.98, while the optimum emission design only gets an S/N ratio of -11.21. Meanwhile, in terms of engine power, the optimum multi-objective design gets a larger S/N ratio of 16.13, while the optimum emission design only gets an S/N ratio of 15.86 S/N. It is in line with the ANOVA test results which show that the optimum multi-objective design is proven to be better than the optimum emission design.
本文将金属催化转化器(MCC)安装在摩托车排气中,以产生最小的CO,并产生最佳的发动机功率。收集先前研究的结果,然后使用人工神经网络多目标遗传算法(ANN-MOGA)预测最佳MCC设计。此外,还使用田口方法进行了ANN参数调整过程,以找到能够提供最佳和最稳定性能的初始加权和偏差,从而预测最佳MCC设计。在70组Pareto解中,通过ANN-MOGA获得了最佳的两组设计解。这两个MCC设计是最优排放设计和最优多目标设计。验证结果表明,优化的多目标设计在CO排放和发动机功率方面趋于优越。在CO排放方面,最优多目标设计获得了较大的S/N比,为-10.98,而最优排放设计仅获得了-11.21。同时,在发动机功率方面,多目标优化设计获得了16.13的较大S/N比,而排放优化设计仅获得15.86的S/N比。方差分析结果表明,最优多目标设计优于最优排放设计。
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引用次数: 0
Fuel Control System on CNG Fueled Vehicles using Machine Learning: A Case Study on the Downhill 基于机器学习的CNG燃料汽车燃油控制系统:以下坡为例
Q2 Engineering Pub Date : 2023-04-28 DOI: 10.31603/ae.8107
S. Munahar, M. Setiyo, Ray Adhan Brieghtera, M. Saudi, Azuan Ahmad, Dori Yuvenda
Compressed Natural Gas (CNG) is an affordable fuel with a higher octane number. However, older CNG kits without electronic controls have the potential to supply more fuel when driving downhill due to the vacuum in the intake manifold. Therefore, this article presents a development of a CNG control system that accommodates road inclination angles to improve fuel efficiency. Machine learning is involved in this work to process engine speed, throttle valve position, and road slope angle. The control system is designed to ensure reduced fuel consumption when the vehicle is operating downhill. The results showed that the control system increases fuel consumption by 25.7% when driving downhill which an inclination of 5ᵒ. The AFR increased from 17.5 to 22 and the CNG flow rate decreased from 17.7 liters/min to 13.8 liters/min which is promising for applying to CNG vehicles.
压缩天然气(CNG)是一种价格合理、辛烷值较高的燃料。然而,由于进气歧管中存在真空,没有电子控制的旧版CNG套件在下坡行驶时有可能提供更多燃油。因此,本文提出了一种可调节道路倾角以提高燃油效率的CNG控制系统的开发。机器学习参与了这项工作,以处理发动机转速、节气门位置和道路坡度角。控制系统旨在确保在车辆下坡行驶时降低燃油消耗。结果表明,在坡度为5ᵒ. AFR从17.5升至22,CNG流量从17.7升/分钟降至13.8升/分,有望应用于CNG汽车。
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引用次数: 0
Study on the Addition of A Swirling Vane to Spark Ignition Engines Fueled by Gasoline and Gasoline-Ethanol 汽油和乙醇燃料火花点火式发动机加装旋流叶片的研究
Q2 Engineering Pub Date : 2023-04-17 DOI: 10.31603/ae.7981
W. Purwanto, J. Su, M. L. Rochman, Budi Waluyo, K. Krismadinata, A. Arif
Although the technology of fuel injection in motorcycles has reached ports and direct injection, motorcycles with carburetors are still used. In this research, the carburetor was modified by adding a swirling vane. This study is intended to provide an explanation regarding engine performance which includes torque, power, mileage, emissions, and engine oil temperature. The study begins with a review of the shape and flow characteristics of the swirling vane based on the largest flow according to previous studies. Then, a swirling vane is built and tested to ensure its optimal shape. The findings were compared with conventional carburetor-based engines that had not been treated. Experiments were also carried out on gasoline-ethanol to obtain optimal results and use them appropriately for alternative fuel applications. A comparison of data on torque, power, exhaust emissions, temperature, and mileage reveals that vehicles modified with swirling vanes have better performance. Furthermore, based on the results of gasoline-ethanol application tests, this design is only suitable for use up to E25.
尽管摩托车的燃油喷射技术已经达到了端口和直接喷射,但配备化油器的摩托车仍在使用。在这项研究中,化油器通过增加一个旋流叶片进行了改进。本研究旨在解释发动机性能,包括扭矩、功率、里程、排放和发动机机油温度。该研究首先根据先前的研究,基于最大流量对旋流叶片的形状和流动特性进行了回顾。然后,建立并测试了旋流叶片,以确保其最佳形状。这些发现与未经处理的传统化油器发动机进行了比较。还对汽油乙醇进行了实验,以获得最佳结果,并将其适当用于替代燃料应用。对扭矩、功率、废气排放、温度和里程等数据的比较表明,使用旋流叶片改装的车辆具有更好的性能。此外,根据汽油乙醇应用测试的结果,该设计仅适用于E25以下的使用。
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引用次数: 0
Analyzing Cognitive Load Measurements of the Truck Drivers to Determine Transportation Routes and Improve Safety Driving: A Review Study 分析卡车司机的认知负荷测量以确定运输路线并提高安全驾驶:一项回顾性研究
Q2 Engineering Pub Date : 2023-04-16 DOI: 10.31603/ae.8301
A. Sudiarno, Ahmad Murtaja Dzaky Ma’arij, I. Tama, A. Larasati, Dewi Hardiningtyas
As part of the Supply Chain (SC), oftentimes Land Logistic Driver (LLD) are held by various uncontrollable occurrences from the surroundings. This caused the cognitive load of the drivers to become higher, which could potentially affect the performance of the LLD to meet the Key Performance Indicator (KPI) of the SC overall. Not only the performance that is affected, but a higher load also could affect the driving behavior towards negativity, as anger and stress perceived become higher, hence a higher crash possibility. Therefore, the need to study the possibility to measure the cognitive load in a certain route that they are on, so any adjustments could be made during a transport activity, with Electroencephalogram (EEG) used as the means to measure it. This study is done by reviewing 15 available research as references regarding EEG and cognitive load. It is possible to use EEG in measuring cognitive load during driving activity, with the focus area of data gathering on the central lobe, parietal lobe, and temporal lobes, with the data extracted from EEG should use the most accurate classifier that focuses on analyzing beta (β) and alpha (α) band as the significant brain wave of the active state. The possible result of the brain wave analysis could be used to determine whether the current route option is burdening LLDs' cognitive load and should be corrected to improve safety driving. Further inclusion of the analysis result could be incorporated into a set of KPI in measuring SC performance.
作为供应链(SC)的一部分,陆地物流驱动(LLD)经常受到来自周围环境的各种不可控事件的影响。这导致司机的认知负荷变得更高,这可能会影响LLD的表现,以满足SC的整体关键绩效指标(KPI)。不仅性能受到影响,而且更高的负荷也会影响驾驶行为的消极性,因为愤怒和压力感知变得更高,因此更高的碰撞可能性。因此,有必要研究在他们所处的特定路线上测量认知负荷的可能性,以便在运输活动中进行任何调整,并使用脑电图(EEG)作为测量手段。本研究回顾了15项关于脑电图与认知负荷的研究。利用脑电测量驾驶活动中的认知负荷是可能的,数据采集的重点区域在中央叶、顶叶和颞叶,从脑电中提取的数据应该使用最准确的分类器,重点分析β (β)和α (α)波段作为活跃状态的显著脑电波。脑电波分析的可能结果可用于确定当前的路线选择是否增加了低驾驶员的认知负荷,并应予以纠正,以提高安全驾驶。进一步纳入分析结果可以纳入一套KPI在衡量供应链绩效。
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引用次数: 1
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Automotive Experiences
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