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A Comparative Study on Shear Tension Strength of the Novel Carbon/S-glass/E-glass Fiber Reinforced Epoxy Composite Filled with and without Silica Nanoparticle Filler 填充和不填充二氧化硅纳米颗粒的新型碳/玻璃/E 玻璃纤维增强环氧树脂复合材料剪切拉伸强度对比研究
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-028
Naresh Aravind Swamy, Murugaiyan Thiyagu
Comparative Study on Shear Tension Strength of the Novel Carbon/S-glass/E-glass Fiber Reinforced Epoxy Composite Filled with and without Silica Nanoparticle Filler
填充和不填充二氧化硅纳米颗粒的新型碳/玻璃/E 玻璃纤维增强环氧树脂复合材料剪切拉伸强度对比研究
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引用次数: 0
Comparing CNC Turning of S32750 Super Duplex Stainless Steel Under Nano Minimum Quantity Machining Condition by Using Novel Textured Tool with Untextured Tool for Improving Tool Flank Wear 比较在纳米最小加工量条件下使用新型纹理刀具和未纹理刀具对 S32750 超级双相不锈钢进行数控车削以改善刀面磨损的情况
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-032
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引用次数: 0
Experimental Investigation on Material Removal Rate During Wire Electrical Discharge Machining of AZ91-Mg Materials Compared with Novel Molybdenum Wire and Plain Brass Wire AZ91-Mg 材料与新型钼丝和普通黄铜丝相比的线材放电加工过程中材料去除率的实验研究
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-027
Neduncheziyan Narendran, Paramasivam Thamizhvalavan
The purpose of this study is to examine the material removal rate in wire electrical discharge machining (WEDM) of AZ91-Mg material and compare the performance of a newly developed molybdenum wire with that of plain brass wire. Experiment was performed for two groups namely group 1 AZ91-Mg material with plain brass wire l and group 2 AZ91-Mg material with molybdenum wire. There are 20 pieces of work in each group. The experimental setup included preparing the workpiece, setting up the WEDM machine, adjusting cutting parameters, measuring MRR (Material removal rate), and analyzing the results. In this procedure, G-power is set to 80%, sample size is determined using the formula α = 0.05 per set, and a sample size of 20 is determined. In this study, MRR is found through initial weight of workpiece (gm) - final weight of workpiece (gm). The obtained data, including MRR values, surface roughness, and dimensional accuracy, were compared to evaluate the effect of wire type on MRR. These results showed that there was a statistically significant difference between the two groups with the p value is 0.000 (p < 0.05). Within the limitations of the study, MRR of AZ91-Mg material with molybdenum wire and plain brass wire is maximal at the same process parameter.
本研究的目的是检验 AZ91-Mg 材料在线切割加工(WEDM)中的材料去除率,并比较新开发的钼丝与普通黄铜丝的性能。实验分为两组,即第一组 AZ91-Mg 材料和普通黄铜线,以及第二组 AZ91-Mg 材料和钼线。每组有 20 件工件。实验设置包括准备工件、设置线切割机床、调整切削参数、测量 MRR(材料去除率)和分析结果。在此过程中,G 功率设定为 80%,每组样本数用公式 α = 0.05 来确定,样本数为 20。本研究通过工件初始重量(克)-工件最终重量(克)来计算 MRR。对所获得的数据(包括 MRR 值、表面粗糙度和尺寸精度)进行比较,以评估线材类型对 MRR 的影响。结果表明,两组之间存在显著的统计学差异,P 值为 0.000(P < 0.05)。在研究的限制条件下,使用钼丝和普通黄铜丝的 AZ91-Mg 材料在相同工艺参数下的 MRR 最大。
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引用次数: 0
A Comparative Study on CNC Turning of S32750 Super Duplex Stainless Steel with Novel Dual Textured Tool Inserts with Untextured Tool Inserts for Improving Material Removal Rate and Surface Roughness Under Nano Minimum Quantity Lubrication Condition 使用新型双纹理刀片和无纹理刀片对 S32750 超级双相不锈钢进行数控车削以提高纳米最小量润滑条件下的材料去除率和表面粗糙度的比较研究
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-033
Pandurangan Bhathavachalam, Murugaiyan Thiyagu
This research involves a comparative study between novel dual-textured tool inserts and untextured tool inserts during CNC turning of S32750 super duplex stainless steel (SDSS), with a specific focus on nano-Minimum Quantity Lubrication (nMQL) conditions. The primary aim is to optimize the Material Removal Rate (MRR) and surface finish through a comprehensive analysis of the performance exhibited by these two categories of tool inserts. Surface texturing is an innovative green manufacturing technology that enhances the wettability of the cutting fluid at the cutting edge by modifying the surface texture of the cutting tool at the rake face. A novel dual textured tool with square and linear groove texture patterns is engraved on the tool surface using a femtosecond laser technique. The MRR and workpiece quality of a Jobber XL CNC turner used for turning operations on S32750 SDSS employing dual-textured tool inserts and untextured tool inserts were compared. In this study, each group (Control and experimental) is composed of 20 samples, yielding a cumulative sample size of 40. The calculation of the sample size is performed with a statistical power (G-power) of 80% and a significance level (alpha) set to 0.0024. The experimental results show an average surface roughness of 1.276 μm for dual-textured tools and 1.072 μm for untextured tools when turning S32750 SDSS rod. A better MRR of 13.126 cc/min is obtained when turning with dual-textured tools when compared to 10.846 cc/min with an untextured tool insert. The independent t-test results in the CNC turning process with nMQL machining conditions are statistically significant for surface roughness with a “p” value (2-tailed) of 0.001 (p < 0.05) and for MRR data, it is p = 0.0074 (p < 0.05). Based on the findings of this experimental investigation, the application of the proposed dual-textured tool insert resulted in a significant augmentation of the MRR by 17.12%, coupled with a corresponding reduction in surface roughness by 19.35%, in comparison to the utilization of the untextured carbide tool inserts.
本研究涉及在 S32750 超级双相不锈钢 (SDSS) 的数控车削过程中,对新型双纹理刀具刀片和无纹理刀具刀片进行比较研究,特别关注纳米最小量润滑 (nMQL) 条件。主要目的是通过全面分析这两类刀片的性能,优化材料去除率(MRR)和表面光洁度。表面纹理加工是一种创新的绿色制造技术,它通过改变切削刀具前刀面的表面纹理来提高切削液在切削刃处的润湿性。利用飞秒激光技术在刀具表面雕刻出具有方形和线形沟槽纹理图案的新型双纹理刀具。比较了使用双纹理刀具刀片和未纹理刀具刀片对 S32750 SDSS 进行车削加工的 Jobber XL 数控车床的 MRR 和工件质量。在本研究中,每组(对照组和实验组)由 20 个样本组成,累计样本量为 40 个。在计算样本量时,统计能力(G-power)为 80%,显著性水平(alpha)设为 0.0024。实验结果表明,在车削 S32750 SDSS 棒材时,双纹理刀具的平均表面粗糙度为 1.276 μm,无纹理刀具的平均表面粗糙度为 1.072 μm。在车削 S32750 SDSS 棒材时,使用双纹理刀具的 MRR 为 13.126 cc/min,而使用无纹理刀具的 MRR 为 10.846 cc/min。在采用 nMQL 加工条件的 CNC 车削过程中,表面粗糙度的独立 t 检验结果具有统计学意义,"p "值(双尾)为 0.001(p < 0.05),而 MRR 数据的独立 t 检验结果为 p = 0.0074(p < 0.05)。根据这项实验调查的结果,与使用无纹理硬质合金刀片相比,使用拟议的双纹理刀片可显著提高 17.12% 的 MRR,同时相应降低 19.35% 的表面粗糙度。
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引用次数: 0
Investigation on Tensile Strength of Novel Non-heat-treatable Aluminium AA5083 Alloy Reinforced with and without SiC During Friction Stir Welding Process 新型非热处理铝 AA5083 合金在搅拌摩擦焊接过程中的拉伸强度研究
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-031
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引用次数: 0
Correlating Tensile Strength of AA5051/SiO2 Nanocomposite with Monolithic AA5051 Alloy AA5051/SiO2 纳米复合材料与整体 AA5051 合金拉伸强度的相关性
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-029
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引用次数: 0
Comparing Computer Numerical Control Machining of Dissimilar Metals AA1050 and AA7075 Welded by SiO2 Nanofiller Infused Novel Friction Stir Processing with Conventional Friction Stir Welding for Improving Machinability 比较计算机数控加工用二氧化硅纳米填料注入新型搅拌摩擦焊接工艺焊接的异种金属 AA1050 和 AA7075 与传统搅拌摩擦焊接工艺,以改善加工性能
Q4 Materials Science Pub Date : 2023-10-05 DOI: 10.17756/nwj.2023-s3-030
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引用次数: 0
Investigation on Material Removal Rate of Composites like Epoxy Reinforced with 5% Fiber and 5% Novel Nano Carbon Particles Made of Peanut Husk During Drilling Process 钻孔过程中材料去除率的研究--环氧树脂增强 5%纤维和 5%花生壳制成的新型纳米碳颗粒等复合材料
Q4 Materials Science Pub Date : 2023-10-04 DOI: 10.17756/nwj.2023-s3-023
Pelluri Charan, Dharmalingam Satish Kumar
This study’s primary objective is to compare the material removal rate (MRR) of advanced hybrid epoxy composites reinforced with novel natural fiber (5%) and nano carbon (5%) to plain epoxy. The samples were created utilizing the layup method for both groups. The samples were made in accordance with the requirements, and drilling was done on a vertical CNC machine with an evaluated pretest G-power of 80%. The MRR of the work samples was investigated among the groups using a total of 20 tests (each with one repeat) per group. To assess the material clearance rate, t-independent tests were carried out using the statistical programs SPSS (Statistical Package for the Social Sciences). Sustainable ramie fiber (5 wt.%), nano carbon particles (5 wt.%), and group 1 (75 wt.%) had an average MRR of 0.38145 mm3/sec as opposed to 0.12490 mm3/sec for group 2. (plain epoxy). The mean variance of MRR between groups 1 and 2 is different, according to the results of the t-test statistical analysis (significant at p = 0.00, which is p < 0.05), it is inferred that there exists a significant statistical difference among the two groups under study. From the study, it is evident that using re-inforcements like sustainable ramie fiber and nano carbon particles considerably enhances MRR.
本研究的主要目的是比较使用新型天然纤维(5%)和纳米碳(5%)增强的高级混合环氧树脂复合材料与普通环氧树脂的材料去除率(MRR)。两组样品均采用铺层法制作。样品按照要求制作,并在立式数控机床上进行钻孔,预试验 G 功率为 80%。每组共进行了 20 次测试(每次重复一次),对各组工件样品的 MRR 进行了调查。为评估材料清除率,使用 SPSS(社会科学统计软件包)统计程序进行了 t 检验。可持续苎麻纤维(5 wt.%)、纳米碳颗粒(5 wt.%)和第 1 组(75 wt.%)的平均 MRR 为 0.38145 立方毫米/秒,而第 2 组(普通环氧树脂)为 0.12490 立方毫米/秒。第 1 组和第 2 组的 MRR 平均方差不同,根据 t 检验统计分析结果(在 p = 0.00 时显著,即 p < 0.05),可以推断所研究的两组之间存在显著的统计差异。研究结果表明,使用可持续苎麻纤维和纳米碳颗粒等再增强材料可大大提高 MRR。
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引用次数: 0
A Comparative Study on Impact Strength Enhancement of Polylactic Acid Composites Reinforced with Jute and Novel Bamboo Fibers 用黄麻和新型竹纤维增强聚乳酸复合材料冲击强度的比较研究
Q4 Materials Science Pub Date : 2023-10-04 DOI: 10.17756/nwj.2023-s3-026
Praveen Mohandas, Karuppiah Koppiahraj
Study on
研究
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引用次数: 0
Machining of AZ91D Magnesium Alloy with Novel Nano Minimum Quantity Lubrication Condition 使用新型纳米最小量润滑条件加工 AZ91D 镁合金
Q4 Materials Science Pub Date : 2023-10-04 DOI: 10.17756/nwj.2023-s3-024
Kalangi Venkata, Kiruba Krishna, Nimel Ross, Dharmalingam Satish Kumar
The purpose of this research is to evaluate the effects of a novel minimum quantity lubrication (MQL) technique and nano-MQL (N-MQL) during the cutting of AZ91D alloy on the surface of the machined area. Two groups were taken for the study, i
本研究旨在评估 AZ91D 合金切削过程中新型最小量润滑(MQL)技术和纳米 MQL(N-MQL)对加工区域表面的影响。研究分为两组
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NanoWorld Journal
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