Pub Date : 2023-10-05DOI: 10.17756/nwj.2023-s3-028
Naresh Aravind Swamy, Murugaiyan Thiyagu
Comparative Study on Shear Tension Strength of the Novel Carbon/S-glass/E-glass Fiber Reinforced Epoxy Composite Filled with and without Silica Nanoparticle Filler
填充和不填充二氧化硅纳米颗粒的新型碳/玻璃/E 玻璃纤维增强环氧树脂复合材料剪切拉伸强度对比研究
{"title":"A Comparative Study on Shear Tension Strength of the Novel Carbon/S-glass/E-glass Fiber Reinforced Epoxy Composite Filled with and without Silica Nanoparticle Filler","authors":"Naresh Aravind Swamy, Murugaiyan Thiyagu","doi":"10.17756/nwj.2023-s3-028","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-028","url":null,"abstract":"Comparative Study on Shear Tension Strength of the Novel Carbon/S-glass/E-glass Fiber Reinforced Epoxy Composite Filled with and without Silica Nanoparticle Filler","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"3 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139322696","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-05DOI: 10.17756/nwj.2023-s3-032
{"title":"Comparing CNC Turning of S32750 Super Duplex Stainless Steel Under Nano Minimum Quantity Machining Condition by Using Novel Textured Tool with Untextured Tool for Improving Tool Flank Wear","authors":"","doi":"10.17756/nwj.2023-s3-032","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-032","url":null,"abstract":"","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"14 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139322740","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
The purpose of this study is to examine the material removal rate in wire electrical discharge machining (WEDM) of AZ91-Mg material and compare the performance of a newly developed molybdenum wire with that of plain brass wire. Experiment was performed for two groups namely group 1 AZ91-Mg material with plain brass wire l and group 2 AZ91-Mg material with molybdenum wire. There are 20 pieces of work in each group. The experimental setup included preparing the workpiece, setting up the WEDM machine, adjusting cutting parameters, measuring MRR (Material removal rate), and analyzing the results. In this procedure, G-power is set to 80%, sample size is determined using the formula α = 0.05 per set, and a sample size of 20 is determined. In this study, MRR is found through initial weight of workpiece (gm) - final weight of workpiece (gm). The obtained data, including MRR values, surface roughness, and dimensional accuracy, were compared to evaluate the effect of wire type on MRR. These results showed that there was a statistically significant difference between the two groups with the p value is 0.000 (p < 0.05). Within the limitations of the study, MRR of AZ91-Mg material with molybdenum wire and plain brass wire is maximal at the same process parameter.
{"title":"Experimental Investigation on Material Removal Rate During Wire Electrical Discharge Machining of AZ91-Mg Materials Compared with Novel Molybdenum Wire and Plain Brass Wire","authors":"Neduncheziyan Narendran, Paramasivam Thamizhvalavan","doi":"10.17756/nwj.2023-s3-027","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-027","url":null,"abstract":"The purpose of this study is to examine the material removal rate in wire electrical discharge machining (WEDM) of AZ91-Mg material and compare the performance of a newly developed molybdenum wire with that of plain brass wire. Experiment was performed for two groups namely group 1 AZ91-Mg material with plain brass wire l and group 2 AZ91-Mg material with molybdenum wire. There are 20 pieces of work in each group. The experimental setup included preparing the workpiece, setting up the WEDM machine, adjusting cutting parameters, measuring MRR (Material removal rate), and analyzing the results. In this procedure, G-power is set to 80%, sample size is determined using the formula α = 0.05 per set, and a sample size of 20 is determined. In this study, MRR is found through initial weight of workpiece (gm) - final weight of workpiece (gm). The obtained data, including MRR values, surface roughness, and dimensional accuracy, were compared to evaluate the effect of wire type on MRR. These results showed that there was a statistically significant difference between the two groups with the p value is 0.000 (p < 0.05). Within the limitations of the study, MRR of AZ91-Mg material with molybdenum wire and plain brass wire is maximal at the same process parameter.","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"10 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139322791","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-05DOI: 10.17756/nwj.2023-s3-033
Pandurangan Bhathavachalam, Murugaiyan Thiyagu
This research involves a comparative study between novel dual-textured tool inserts and untextured tool inserts during CNC turning of S32750 super duplex stainless steel (SDSS), with a specific focus on nano-Minimum Quantity Lubrication (nMQL) conditions. The primary aim is to optimize the Material Removal Rate (MRR) and surface finish through a comprehensive analysis of the performance exhibited by these two categories of tool inserts. Surface texturing is an innovative green manufacturing technology that enhances the wettability of the cutting fluid at the cutting edge by modifying the surface texture of the cutting tool at the rake face. A novel dual textured tool with square and linear groove texture patterns is engraved on the tool surface using a femtosecond laser technique. The MRR and workpiece quality of a Jobber XL CNC turner used for turning operations on S32750 SDSS employing dual-textured tool inserts and untextured tool inserts were compared. In this study, each group (Control and experimental) is composed of 20 samples, yielding a cumulative sample size of 40. The calculation of the sample size is performed with a statistical power (G-power) of 80% and a significance level (alpha) set to 0.0024. The experimental results show an average surface roughness of 1.276 μm for dual-textured tools and 1.072 μm for untextured tools when turning S32750 SDSS rod. A better MRR of 13.126 cc/min is obtained when turning with dual-textured tools when compared to 10.846 cc/min with an untextured tool insert. The independent t-test results in the CNC turning process with nMQL machining conditions are statistically significant for surface roughness with a “p” value (2-tailed) of 0.001 (p < 0.05) and for MRR data, it is p = 0.0074 (p < 0.05). Based on the findings of this experimental investigation, the application of the proposed dual-textured tool insert resulted in a significant augmentation of the MRR by 17.12%, coupled with a corresponding reduction in surface roughness by 19.35%, in comparison to the utilization of the untextured carbide tool inserts.
{"title":"A Comparative Study on CNC Turning of S32750 Super Duplex Stainless Steel with Novel Dual Textured Tool Inserts with Untextured Tool Inserts for Improving Material Removal Rate and Surface Roughness Under Nano Minimum Quantity Lubrication Condition","authors":"Pandurangan Bhathavachalam, Murugaiyan Thiyagu","doi":"10.17756/nwj.2023-s3-033","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-033","url":null,"abstract":"This research involves a comparative study between novel dual-textured tool inserts and untextured tool inserts during CNC turning of S32750 super duplex stainless steel (SDSS), with a specific focus on nano-Minimum Quantity Lubrication (nMQL) conditions. The primary aim is to optimize the Material Removal Rate (MRR) and surface finish through a comprehensive analysis of the performance exhibited by these two categories of tool inserts. Surface texturing is an innovative green manufacturing technology that enhances the wettability of the cutting fluid at the cutting edge by modifying the surface texture of the cutting tool at the rake face. A novel dual textured tool with square and linear groove texture patterns is engraved on the tool surface using a femtosecond laser technique. The MRR and workpiece quality of a Jobber XL CNC turner used for turning operations on S32750 SDSS employing dual-textured tool inserts and untextured tool inserts were compared. In this study, each group (Control and experimental) is composed of 20 samples, yielding a cumulative sample size of 40. The calculation of the sample size is performed with a statistical power (G-power) of 80% and a significance level (alpha) set to 0.0024. The experimental results show an average surface roughness of 1.276 μm for dual-textured tools and 1.072 μm for untextured tools when turning S32750 SDSS rod. A better MRR of 13.126 cc/min is obtained when turning with dual-textured tools when compared to 10.846 cc/min with an untextured tool insert. The independent t-test results in the CNC turning process with nMQL machining conditions are statistically significant for surface roughness with a “p” value (2-tailed) of 0.001 (p < 0.05) and for MRR data, it is p = 0.0074 (p < 0.05). Based on the findings of this experimental investigation, the application of the proposed dual-textured tool insert resulted in a significant augmentation of the MRR by 17.12%, coupled with a corresponding reduction in surface roughness by 19.35%, in comparison to the utilization of the untextured carbide tool inserts.","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"33 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323148","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-05DOI: 10.17756/nwj.2023-s3-031
{"title":"Investigation on Tensile Strength of Novel Non-heat-treatable Aluminium AA5083 Alloy Reinforced with and without SiC During Friction Stir Welding Process","authors":"","doi":"10.17756/nwj.2023-s3-031","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-031","url":null,"abstract":"","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"1 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323272","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-04DOI: 10.17756/nwj.2023-s3-023
Pelluri Charan, Dharmalingam Satish Kumar
This study’s primary objective is to compare the material removal rate (MRR) of advanced hybrid epoxy composites reinforced with novel natural fiber (5%) and nano carbon (5%) to plain epoxy. The samples were created utilizing the layup method for both groups. The samples were made in accordance with the requirements, and drilling was done on a vertical CNC machine with an evaluated pretest G-power of 80%. The MRR of the work samples was investigated among the groups using a total of 20 tests (each with one repeat) per group. To assess the material clearance rate, t-independent tests were carried out using the statistical programs SPSS (Statistical Package for the Social Sciences). Sustainable ramie fiber (5 wt.%), nano carbon particles (5 wt.%), and group 1 (75 wt.%) had an average MRR of 0.38145 mm3/sec as opposed to 0.12490 mm3/sec for group 2. (plain epoxy). The mean variance of MRR between groups 1 and 2 is different, according to the results of the t-test statistical analysis (significant at p = 0.00, which is p < 0.05), it is inferred that there exists a significant statistical difference among the two groups under study. From the study, it is evident that using re-inforcements like sustainable ramie fiber and nano carbon particles considerably enhances MRR.
本研究的主要目的是比较使用新型天然纤维(5%)和纳米碳(5%)增强的高级混合环氧树脂复合材料与普通环氧树脂的材料去除率(MRR)。两组样品均采用铺层法制作。样品按照要求制作,并在立式数控机床上进行钻孔,预试验 G 功率为 80%。每组共进行了 20 次测试(每次重复一次),对各组工件样品的 MRR 进行了调查。为评估材料清除率,使用 SPSS(社会科学统计软件包)统计程序进行了 t 检验。可持续苎麻纤维(5 wt.%)、纳米碳颗粒(5 wt.%)和第 1 组(75 wt.%)的平均 MRR 为 0.38145 立方毫米/秒,而第 2 组(普通环氧树脂)为 0.12490 立方毫米/秒。第 1 组和第 2 组的 MRR 平均方差不同,根据 t 检验统计分析结果(在 p = 0.00 时显著,即 p < 0.05),可以推断所研究的两组之间存在显著的统计差异。研究结果表明,使用可持续苎麻纤维和纳米碳颗粒等再增强材料可大大提高 MRR。
{"title":"Investigation on Material Removal Rate of Composites like Epoxy Reinforced with 5% Fiber and 5% Novel Nano Carbon Particles Made of Peanut Husk During Drilling Process","authors":"Pelluri Charan, Dharmalingam Satish Kumar","doi":"10.17756/nwj.2023-s3-023","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-023","url":null,"abstract":"This study’s primary objective is to compare the material removal rate (MRR) of advanced hybrid epoxy composites reinforced with novel natural fiber (5%) and nano carbon (5%) to plain epoxy. The samples were created utilizing the layup method for both groups. The samples were made in accordance with the requirements, and drilling was done on a vertical CNC machine with an evaluated pretest G-power of 80%. The MRR of the work samples was investigated among the groups using a total of 20 tests (each with one repeat) per group. To assess the material clearance rate, t-independent tests were carried out using the statistical programs SPSS (Statistical Package for the Social Sciences). Sustainable ramie fiber (5 wt.%), nano carbon particles (5 wt.%), and group 1 (75 wt.%) had an average MRR of 0.38145 mm3/sec as opposed to 0.12490 mm3/sec for group 2. (plain epoxy). The mean variance of MRR between groups 1 and 2 is different, according to the results of the t-test statistical analysis (significant at p = 0.00, which is p < 0.05), it is inferred that there exists a significant statistical difference among the two groups under study. From the study, it is evident that using re-inforcements like sustainable ramie fiber and nano carbon particles considerably enhances MRR.","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"4 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323422","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-04DOI: 10.17756/nwj.2023-s3-026
Praveen Mohandas, Karuppiah Koppiahraj
Study on
研究
{"title":"A Comparative Study on Impact Strength Enhancement of Polylactic Acid Composites Reinforced with Jute and Novel Bamboo Fibers","authors":"Praveen Mohandas, Karuppiah Koppiahraj","doi":"10.17756/nwj.2023-s3-026","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-026","url":null,"abstract":"Study on","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"20 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323503","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-10-04DOI: 10.17756/nwj.2023-s3-024
Kalangi Venkata, Kiruba Krishna, Nimel Ross, Dharmalingam Satish Kumar
The purpose of this research is to evaluate the effects of a novel minimum quantity lubrication (MQL) technique and nano-MQL (N-MQL) during the cutting of AZ91D alloy on the surface of the machined area. Two groups were taken for the study, i
{"title":"Machining of AZ91D Magnesium Alloy with Novel Nano Minimum Quantity Lubrication Condition","authors":"Kalangi Venkata, Kiruba Krishna, Nimel Ross, Dharmalingam Satish Kumar","doi":"10.17756/nwj.2023-s3-024","DOIUrl":"https://doi.org/10.17756/nwj.2023-s3-024","url":null,"abstract":"The purpose of this research is to evaluate the effects of a novel minimum quantity lubrication (MQL) technique and nano-MQL (N-MQL) during the cutting of AZ91D alloy on the surface of the machined area. Two groups were taken for the study, i","PeriodicalId":36802,"journal":{"name":"NanoWorld Journal","volume":"5 1","pages":""},"PeriodicalIF":0.0,"publicationDate":"2023-10-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"139323521","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}