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Microstructures for fracture toughness characterization of brittle thin films 脆性薄膜断裂韧性表征的显微结构
L. Fan, R. Howe, R. Muller
A simple one-mask technique for characterizing fracture design parameters has been applied to tensile-stressed low-pressure chemical vapor deposited silicon nitride films. The design parameter obtained is the critical geometry parameter, which can be converted into fracture toughness by multiplying by the residual stress. Values of this parameter range from 14 to 290 mu m/sup 1/2/. Corresponding K/sub I/ values are from 4.2 MPa-m/sup 1/2/ to 87 MPa-m/sup 1/2/, assuming a residual stress of 300 MPa. Fabrication and test results are presented.<>
一种用于表征断裂设计参数的简单单掩模技术已应用于拉伸应力低压化学气相沉积氮化硅薄膜。得到的设计参数为临界几何参数,可将其与残余应力相乘,转化为断裂韧性。取值范围为14 ~ 290 μ m/sup 1/2/。假设残余应力为300 MPa,对应的K/sub I/值为4.2 MPa-m/sup 1/2/ ~ 87 MPa-m/sup 1/2/。给出了制作和测试结果。
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引用次数: 4
Miniature crystalline quartz electronical structure 微型晶体石英电子结构
L. Clayton, E. P. Eernisse, R. W. Ward, R.B. Wiggins
The photolithographic and chemical milling techniques used in fabricating a variety of three-dimensional monocrystalline quartz microstructures are presented. The piezoelectric effect, which is the electromechanical phenomenon utilized in the various applications of quartz technology, is described. Examples of quartz resonators used in sensing applications are presented. These miniature quartz sensors are incorporated into transducer systems which measure pressure, temperature, force, and acceleration. Some of the analytical tools used to design miniature quartz devices are outlined.<>
介绍了光刻和化学铣削技术用于制造各种三维单晶石英微结构。压电效应是在石英技术的各种应用中使用的机电现象。石英谐振器用于传感应用的例子。这些微型石英传感器集成到传感器系统中,测量压力,温度,力和加速度。概述了一些用于设计微型石英器件的分析工具
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引用次数: 0
Transduction mechanisms and their applications in micromechanical devices 传导机制及其在微机械装置中的应用
M. Elwenspoek, F. Blom, S. Bouwstra, T. Lammerink, F.C.M. van de Pol, H. Tilmans, T. Popma, J. Fluitman
Transduction mechanisms and their applications in micromechanical actuators and resonating sensors are presented. They include piezoelectric, dielectric, electro-thermo-mechanic, opto-thermo-mechanic, and thermo-pneumatic mechanisms. Advantages and disadvantages with respect to technology and performance are discussed.<>
介绍了传导机理及其在微机械致动器和谐振传感器中的应用。它们包括压电、电介质、电热机械、光电机械和热气动机械。讨论了在技术和性能方面的优缺点。
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引用次数: 19
A novel technique and structure for the measurement of intrinsic stress and Young's modulus of thin films 一种测量薄膜内禀应力和杨氏模量的新技术和结构
K. Najafi, K. Suzuki
A novel technique and test structure to measure the intrinsic stress and Young's modulus on thin films with better than 10% accuracy has been developed. The structure is a doubly supported beam that is driven electrostatically by a capacitive drive electrode in the middle of the beam. The characteristic pull-in voltage of the beam is used to measure the intrinsic stress and Young's modulus of thin films. An intrinsic stress of 1.83*10/sup 7/ Pa and a Young's modulus of 2.2*10/sup 11/ Pa for heavily boron-doped silicon structures have been measured. The technique can be easily applied to a number of other thin films including polysilicon and silicon nitride. The test structure occupies a small area.<>
本文提出了一种测量薄膜内禀应力和杨氏模量精度优于10%的新技术和测试结构。该结构为双支撑梁,由位于梁中间的电容驱动电极静电驱动。利用光束的特征拉入电压测量薄膜的本征应力和杨氏模量。重掺硼硅结构的本征应力为1.83*10/sup 7/ Pa,杨氏模量为2.2*10/sup 11/ Pa。该技术可以很容易地应用于许多其他薄膜,包括多晶硅和氮化硅。测试结构占地面积小
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引用次数: 78
Self-testable accelerometer systems 自检加速度计系统
H. Allen, S. Terry, D. de Bruin
A novel approach to producing a high-reliability silicon accelerometer is described. The approach relies on the electrostatic deflection of the micromachined silicon mass. A number of key advantages result from this configuration. Even though the spring constants of the device may vary from unit to unit or over temperature, and even though the piezoresistive coefficients vary over temperature, as long as the electrostatic voltage and initial separation gap are held constant, the output is proportional to a given acceleration. Applications of this technology are in temperature compensation, testability and unidirectional force-balance applications.<>
介绍了一种生产高可靠性硅加速度计的新方法。该方法依赖于微加工硅块的静电偏转。这种配置带来了许多关键优势。即使器件的弹簧常数可能随单位或温度而变化,即使压阻系数随温度而变化,只要静电电压和初始分离间隙保持恒定,输出与给定的加速度成正比。该技术的应用是温度补偿,可测试性和单向力平衡应用。
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引用次数: 20
A proposal for a superconducting actuator using Meissner effect 一种利用迈斯纳效应的超导致动器的设计
Y. Kim, M. Katsurai, H. Fujita
A superconducting actuator with magnetic levitation using Meissner effect in mu m order is proposed to remove the friction between moving elements and fixed elements in micromachines. The actuator, called Meissnac, is analyzed by the discrete surface current method. A driving method for the actuator is proposed. The driving force can be obtained by using the difference of the pitch of the stator and that of the slider, and the control of superconducting and normal states of superconductors. The control of the state can be achieved either by applying current over J/sub c/ to the superconductor or by heating it above T/sub c/. Maximum values of the levitating force and the driving force are 1.7 and 0.26 (N/m/sup 2/A/sup 2/). The lateral movement in a particular direction of a slider is obtained by choosing appropriate superconductors and by transforming them into the normal state. A scale model is fabricated using a YBaCuO high-T/sub c/ superconductor. The levitating force and the driving force of a scale model are 84 and 31 (mgf) when the slider is composed of a permanent magnet.<>
为了消除微机械中运动元件与固定元件之间的摩擦,提出了一种利用μ m阶迈斯纳效应的超导磁悬浮执行器。采用离散表面电流法对Meissnac作动器进行了分析。提出了一种作动器的驱动方法。利用定子与滑块的螺距差,以及超导体的超导态和正常态的控制,可以获得电机的驱动力。状态的控制可以通过对超导体施加超过J/sub c/的电流或将其加热到T/sub c/以上来实现。悬浮力和驱动力的最大值分别为1.7和0.26 (N/m/sup 2/A/sup 2/)。通过选择合适的超导体并将其转化为正常状态,可以获得滑块在特定方向上的横向运动。采用YBaCuO高/低温/超导体制作了比例模型。当滑块由永磁体组成时,比例模型的悬浮力和驱动力分别为84和31 (mgf)。
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引用次数: 21
OYSTER, a 3D structural simulator for microelectromechanical design OYSTER,一个用于微机电设计的三维结构模拟器
G. Koppelman
OYSTER simulated the geometric effects of sequential IC (integrated circuit) process stages, including patterning of photoresists with planar masks, in order to produce three-dimensional polyhedral representations of all material structures in a design cell after each process stage. It has been developed for IC simulation but is applicable to microelectromechanical systems manufactured using similar processes. The polyhedral models may be used with various analytic procedures as sources of geometric data for finite-element calculations, or they may be subjected to interference calculations, or inspected to detect structural anomalies. As used in IC simulations, OYSTER provides the ability to introduce worst-case or stochastic manufacturing variations in mask alignment, etch depth, or deposition thickness. The author presents examples of variations in mask alignment and calculates resultant variations in center of gravity and moments of inertia for simple micromechanical objects.<>
OYSTER模拟了连续IC(集成电路)工艺阶段的几何效应,包括平面掩模的光刻胶图案,以便在每个工艺阶段后在设计单元中产生所有材料结构的三维多面体表示。它是为集成电路仿真而开发的,但适用于使用类似工艺制造的微机电系统。多面体模型可以与各种分析程序一起使用,作为有限元计算的几何数据来源,也可以进行干涉计算,或检查以检测结构异常。在IC模拟中,OYSTER提供了在掩模对准、蚀刻深度或沉积厚度方面引入最坏情况或随机制造变化的能力。作者给出了掩模对准变化的例子,并计算了简单微机械物体的重心和转动惯量的变化
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引用次数: 7
Normally close microvalve and micropump fabricated on a silicon wafer 常闭微阀和微泵在硅片上制造
Masaki Esashi, Shuichi Shoji, Akira Nakano
A normally closed microvalve and micropump were fabricated on a silicon wafer by micromachining techniques. Normally closed microvalve has a silicon diaphragm and a small piezoelectric actuator to drive it. The controllable gas flow rate is from 0.1 ml/min to 85 ml/min at a gas pressure of 0.75 kgf/cm/sup 2/. The micropump is a diaphragm-type pump which consists of two polysilicon one-way valves and a diaphragm driven by a small piezoelectric actuator. The maximum pumping flow rate and pressure are 20 mu l/min and 780 mmH/sub 2/O/cm/sup 2/, respectively.<>
采用微加工技术在硅片上制备了常闭微阀和微泵。常闭微阀有一个硅膜片和一个小型压电驱动器来驱动它。可控气体流速为0.1 ml/min ~ 85 ml/min,气体压力为0.75 kgf/cm/sup 2/。微泵是一种隔膜式泵,由两个多晶硅单向阀和一个由小型压电驱动器驱动的隔膜组成。最大泵送流量和压力分别为20 mu l/min和780 mmH/sub /O/cm/sup /。
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引用次数: 175
Advances in processing techniques for silicon micromechanical devices with smooth surfaces 光滑表面硅微机械器件的加工技术进展
H. Guckel, J. Sniegowski, T. Christenson
The use of fine-grained polysilicon in the development of micromechanical devices (e.g. bearings, with smooth surfaces) is discussed. Fine-grained polysilicon can be produced with surface roughness near 8 AA r.m.s. (root mean square). The ability to anneal films of this type into tension eliminates size restrictions which are caused by compressive buckling. The use of these films in micromechanical devices has been restricted because hydrogen-fluoride-etched structures are covered by an etch residue which leads to contact welding. Contact between opposing surfaces is induced mainly by surface tension effects. This problem can be avoided by removing the deflection mechanism. Thus, freezing of a water-methanol rinse after sacrificial etching all but eliminates surface tension. Removal of the ice mixture via sublimation at 0.15 mbar occurs readily. Free-standing structures with smooth surfaces and small gaps are then passivated by silicon nitride deposition or other techniques.<>
细粒多晶硅在微机械设备(如轴承,表面光滑)的发展中的应用进行了讨论。细粒多晶硅可以生产表面粗糙度接近8 AA r.m.s.(均方根)。将这种类型的薄膜退火成张力的能力消除了由压缩屈曲引起的尺寸限制。这些薄膜在微机械装置中的使用受到限制,因为氟化氢蚀刻结构被蚀刻残留物覆盖,导致接触焊接。相对表面之间的接触主要是由表面张力效应引起的。这个问题可以通过移除偏转机构来避免。因此,在牺牲蚀刻后冷冻水-甲醇冲洗几乎消除了表面张力。在0.15毫巴的温度下通过升华很容易除去冰混合物。具有光滑表面和小间隙的独立结构然后通过氮化硅沉积或其他技术钝化。
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引用次数: 42
Millimeter size joint actuator using shape memory alloy 毫米尺寸的关节驱动器采用形状记忆合金
K. Kuribayashi
A millimeter-size actuator to drive a rotary joint for a small robot was designed and fabricated using shape memory alloy (SMA), which has the merits of large force/weight and extendability to micron size. The actuator is of the push-pull type, composed of two SMA sheets of 0.05 mm*0.5 mm*3 mm. The theoretical model of the dynamics of the SMA actuator was derived based on an experimental analysis of the dynamics of the larger SMA sheets. Using this model, the design method of the SMA actuator was established. Finally, the theoretical torque vs. angular displacement characteristic of a millimeter-size rotary joint driven by the above millimeter-size SMA actuator was obtained, which shows a maximum of 4 gf-mm.<>
采用形状记忆合金(SMA)设计并制造了一种用于驱动小型机器人旋转关节的毫米级驱动器,该驱动器具有受力/重量大、可扩展到微米级的优点。执行机构为推挽式,由两块0.05 mm*0.5 mm* 3mm的SMA片材组成。在对大尺寸SMA片材进行动力学分析的基础上,推导了SMA致动器动力学的理论模型。利用该模型,建立了SMA作动器的设计方法。最后,得到了由上述毫米尺寸SMA驱动器驱动的毫米尺寸旋转关节的理论扭矩-角位移特性,其最大扭矩为4 gf-mm。
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引用次数: 23
期刊
IEEE Micro Electro Mechanical Systems, , Proceedings, 'An Investigation of Micro Structures, Sensors, Actuators, Machines and Robots'
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