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Study on the recovery of phosphorus and iron from molten modified high-phosphorus industrial slag by carbothermal reduction 碳热还原法从改性高磷工业渣中回收磷和铁的研究
Pub Date : 1900-01-01 DOI: 10.1051/metal/2023035
Ya-qin Liu, Lu Lin, S. He, Mengmeng Feng, Zhongjie Hou, Yan Lv
To effectively recycle phosphorus and iron resources in high-phosphorus industrial slag during molten modification process, the thermodynamic conditions and influence laws of recovery of valuable elements from converter slag with different P2O5 content by carbothermal reduction after melting and modification are systematically analyzed. The results show that the reduction rates of P2O5 and FeO decrease with the increase of P2O5 content at 1450 °C and the basicity of 1.0. Meanwhile, the experimental results prove that the reduction of FeO precedes the reduction of P2O5.The phosphorus element in initial industrial slag mainly exists in the form of Ca5(PO4)2SiO4 and increases with the increase of P2O5 content. With the progress of the carbothermal reduction reaction, the Ca5(PO4)2SiO4 content in experimental slags after reduction decrease significantly. The iron element in initial industrial slag mainly exists in the form of FeO, (MgO)0.239 (FeO)0.761 and Ca2Fe2O5 and disappear after carbothermic reduction reaction. In the range of P2O5 content of 4–8 wt.%, P2O5 content has little effect on the thermodynamic trend of the formation of phosphorus-containing phase Ca5(PO4)2SiO4, but it is not good for the thermodynamic trend of gasification dephosphorization reaction in the carbothermic reduction process. Therefore, the increase of P2O5 content is not conducive to the occurrence of carbothermic reduction gasification dephosphorization reaction.
为了在熔融改性过程中有效回收高磷工业渣中的磷和铁资源,系统分析了熔融改性后不同P2O5含量转炉渣碳热还原回收有价元素的热力学条件及影响规律。结果表明:在1450℃、碱度为1.0时,随着P2O5含量的增加,P2O5和FeO的还原速率降低;同时,实验结果证明,FeO的还原先于P2O5的还原。初始工业渣中的磷元素主要以Ca5(PO4)2SiO4的形式存在,并随着P2O5含量的增加而增加。随着碳热还原反应的进行,还原后实验渣中Ca5(PO4)2SiO4含量显著降低。初始工业渣中的铁元素主要以FeO、(MgO)0.239 (FeO)0.761和Ca2Fe2O5的形式存在,经碳热还原反应后消失。在P2O5含量4 - 8wt范围内。%, P2O5含量对含磷相Ca5(PO4)2SiO4形成的热力学趋势影响不大,但对碳热还原过程中气化脱磷反应的热力学趋势不利。因此,P2O5含量的增加不利于碳热还原气化脱磷反应的发生。
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引用次数: 0
The nanoscale pore characteristics of coking coals. Part 4: The relationship between nanoscale pore characteristics and Gieseler fluidity 焦煤纳米级孔隙特征研究。第四部分:纳米尺度孔隙特征与Gieseler流动性的关系
Pub Date : 1900-01-01 DOI: 10.1051/metal/2023050
Song Zhang, Huan Cheng, Chunlei Shi, Qi Wang, Yiming Wang, Luying Xiao, Yunlong Hou
The nanoscale pore characteristics of six coal samples was determined using low-temperature N2 physisorption method in Part 3 of this series of articles [Cheng et al., Metall. Res. Technol. 114, 117 (2017)], and the possibility of nanoscale pore structure parameters to supplement and improve the existing coking coal property evaluation system is preliminarily demonstrated. The study focused on the relationship between nanoscale pore characteristics and Gieseler fluidity. The results show that external specific surface areas Sext-SAST and Gieseler fluidity thermoplastic parameters (plastic range ΔT and maximum fluidity MF expressed in logarithmic form) exhibit a primary linear relationship. External pore volume VBJH-ext and average pore size d̄DB display a quadratic parabolic relationship to thermoplastic parameters ΔT and LogMF. The correlations of the prediction models constructed for ΔT and LogMF with Sext-SAST, VBJH-ext and d̄DB as independent variables reached 0.97 and 0.96, respectively, indicating that the nanoscale pore characteristics are closely related to the Gieseler fluidity, and can play an important role in predicting the thermoplasticity of coking coals.
在本系列文章的第3部分中,采用低温N2物理吸附法测定了6种煤样的纳米级孔隙特征[Cheng etal ., metal]。Res. technology . 114, 117(2017)],初步论证了纳米尺度孔隙结构参数补充和完善现有焦煤物性评价体系的可能性。研究重点是纳米尺度孔隙特征与吉塞勒流体之间的关系。结果表明,外比表面积Sext-SAST与Gieseler流动性热塑性参数(塑性范围ΔT和最大流动性MF以对数形式表示)呈基本线性关系。外孔体积VBJH-ext和平均孔径d * DB与热塑性参数ΔT和LogMF呈二次抛物线关系。以Sext-SAST、VBJH-ext和d > DB为自变量构建的ΔT和LogMF预测模型的相关性分别达到0.97和0.96,表明纳米级孔隙特征与Gieseler流动性密切相关,可在焦煤热塑性预测中发挥重要作用。
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引用次数: 0
Effect of magneto-thermal coupling treatment on microstructure and texture of CGO steel 磁热耦合处理对CGO钢组织和织构的影响
Pub Date : 1900-01-01 DOI: 10.1051/metal/2022092
Lili Dong, Yong-lin Ma, Bao-chang Liu
The research object of this paper is the common oriented silicon steel (CGO) with Si content of 3.1%. The magneto-thermal coupling processing device independently developed was used to conduct laboratory studies on magneto-thermal coupling decarburization annealing, magneto-thermal coupling high temperature pre-annealing and magneto-thermal coupling tensile leveling annealing. The microstructure and macroscopic texture of CGO steel after magneto-thermal coupling treatment were measured by Zeiss microscope and X-ray diffrotometer, and compared with the samples after conventional annealing process. The results show that the magneto-thermal coupling treatment at the decarburization annealing stage can promote the distribution of ferritic grains along the magnetic field direction. The cubic texture {001}<100> with high level fault energy and {111}<112> texture also increases. In the high temperature pretreatment stage, the increase of {111}<112> texture is more obvious after magnetic-thermal coupling treatment. The deviation angle of goss-oriented grain decreases after magneto-thermal coupling treatment in tensile leveling stage. The magneto-thermal coupling effect plays a positive role in the microstructure and texture of CGO steel during decarburization annealing, high temperature pre-annealing and tensile leveling annealing.
本文以硅含量3.1%的普通取向硅钢(CGO)为研究对象。利用自主研发的磁热耦合加工装置,对磁热耦合脱碳退火、磁热耦合高温预退火和磁热耦合拉伸整平退火进行了实验室研究。采用蔡司显微镜和x射线衍射仪测量了磁热耦合处理后的CGO钢的显微组织和宏观织构,并与常规退火处理后的样品进行了比较。结果表明:脱碳退火阶段的磁热耦合处理能促进铁素体晶粒沿磁场方向的分布;具有高断层能的立方织构{001}和{111}<112>织构也有所增加。在高温预处理阶段,磁热耦合处理后{111}<112>织构的增加更为明显。在拉伸矫平阶段进行磁热耦合处理后,晶粒的偏向角减小。在脱碳退火、高温预退火和拉伸整平退火过程中,磁热耦合效应对CGO钢的组织和织构都有积极的影响。
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引用次数: 0
Laboratory investigation on quantitative effect of ladle filler sands on the cleanliness of a bearing steel 钢包填料砂对轴承钢洁净度定量影响的实验室研究
Pub Date : 1900-01-01 DOI: 10.1051/metal/2022018
Yubao Liu, Jujin Wang, Lifeng Zhang, Wen Yang, G. Cheng
Laboratory experiments were performed using two kinds of heating furnaces to investigate the quantitative effect of ladle filler sands (LFS) on the cleanliness of a bearing steel at the casting start of the first heat and non-first heats of a casting sequence. After the direct addition of LFS into the molten steel, which was the condition of the first heat, inclusions in steel changed from MgO · Al2O3 to Al2O3. As the LFS/steel ratio increased from 0 to 1:600, the number density of inclusions significantly increased from 5.3 #/mm2 to 14.5 #/mm2 and the area fraction of inclusions sharply increased from 7.8 ppm to 60.6 ppm, inducing the sharp increase of T.O to 16.1 ppm. After the reaction between the LFS contained tundish covering powder (TCP) and the molten steel, inclusions in steel were separated into a MgO-Al2O3 system and a CaO-Al2O3(-MgO) system. With the increase of LFS/TCP ratio to 1:12, the average MgO content in inclusions decreased to 19.1 wt% while the Al2O3 content increased to 77.0 wt%, meanwhile, the T.O content increased to 6.0 ppm and the [Al] content decreased to 50 ppm. Based on experimental results and the thermodynamic analysis, the detrimental effect of LFS on the steel cleanliness of non-first heats was much slighter than that of the first heat owing to the use of high-basicity TCP. Accordingly, more efforts should be made to prevent the LFS charging into the molten steel at the casting start of the first heat of a casting sequence during the industrial production.
在两种加热炉上进行了室内实验,以研究钢包填料砂(LFS)在浇注第一次加热和非第一次加热时对轴承钢清洁度的定量影响。在钢水中直接加入LFS后,钢中的夹杂物由MgO·Al2O3变为Al2O3。随着LFS/钢比从0增加到1:60,夹杂物的数量密度从5.3 #/mm2显著增加到14.5 #/mm2,夹杂物的面积分数从7.8 ppm急剧增加到60.6 ppm,导致T.O急剧增加到16.1 ppm。含中间包覆粉(TCP)的LFS与钢液反应后,钢中的夹杂物分离为MgO-Al2O3体系和CaO-Al2O3(-MgO)体系。当LFS/TCP比增加到1:12时,包裹体中平均MgO含量下降到19.1 wt%, Al2O3含量上升到77.0%,T.O含量上升到6.0 ppm, [Al]含量下降到50 ppm。实验结果和热力学分析表明,由于使用了高碱度TCP, LFS对非一热钢洁净度的不利影响要比一热钢洁净度的不利影响小得多。因此,在工业生产过程中,应作出更多努力,以防止在浇注工序的第一次加热浇注开始时LFS进入钢水。
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引用次数: 2
Influence of Cu and Sn on the microstructure and properties of antibacterial ferritic stainless steel Cu和Sn对抗菌铁素体不锈钢组织和性能的影响
Pub Date : 1900-01-01 DOI: 10.1051/metal/2023013
Yang Li, Chang-yong Chen, Lu Bai, Ju Wang, Qi Wang, Shuaiting Ma, Zhouhua Jiang
The influence of Cu and Sn on the microstructure, mechanical properties, corrosion resistance, and antibacterial properties of 430L ferritic stainless steel has been investigated by using Thermo-Calc calculations, EPMA (electron probe microanalysis), TEM (transmission electron microscopy), and XPS (X-ray photoelectron spectroscopy). Vichers hardness tests, potentiodynamic polarization, and antibacterial tests were also performed. For a copper content of 1.5 wt.%, the results showed that aging treatments at 600 °C, 700 °C and 800 °C are conducive for the precipitation of an ε-Cu phase in the 430L ferritic stainless steel. It was also found that the ε-Cu phase was composed of almost pure Cu (with a the content of 98.6–99.7 wt.%). Thermo-Calc calculations showed that there was only a very small amount of Fe, Cr, and Mn in the ε-Cu phase. Moreover, the ε-Cu phase was found to substantially coarsen with an extension of the aging time. The size of ε-Cu phase increased from a few nanometers to hundreds of nanometers, and the number of ε-Cu phase decreased gradually. Furthermore, the antibacterial rate of the 2# (430L − 1.5 wt.% Cu) and 3# steel (430L − 1.5% Cu − 0.4 wt.% Sn) samples increased significantly with an extension of the aging treatment time, and the antibacterial rate of the 3# steel was higher than that of the 2# steel sample. The antibacterial rate reached as high as 91.60% and 97.37%, respectively, for an aging time of 79,200 s.
采用热钙计算、电子探针显微分析(EPMA)、透射电子显微镜(TEM)和x射线光电子能谱(XPS)研究了Cu和Sn对430L铁素体不锈钢微观组织、力学性能、耐蚀性和抗菌性能的影响。并进行了维氏硬度试验、动电位极化试验和抗菌试验。铜含量为1.5 wt。结果表明,600℃、700℃和800℃时效处理有利于430L铁素体不锈钢中ε-Cu相的析出。同时发现ε-Cu相几乎由纯Cu组成(含量为98.6 ~ 99.7 wt.%)。热钙计算表明,ε-Cu相中只有极少量的Fe、Cr和Mn。随着时效时间的延长,ε-Cu相明显变粗。ε-Cu相的尺寸从几纳米增加到数百纳米,而ε-Cu相的数量逐渐减少。2# (430L ~ 1.5 wt.;% Cu)和3#钢(430L - 1.5% Cu - 0.4 wt)。随着时效处理时间的延长,% Sn)含量显著增加,且3#钢的抑菌率高于2#钢。抗菌率分别高达91.60%和97.37%,老化时间为79200 s。
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引用次数: 0
Non-metallic inclusions in a superalloy during refining through cold crucible levitation melting process 某高温合金在冷坩埚悬浮熔炼过程中的非金属夹杂物
Pub Date : 1900-01-01 DOI: 10.1051/metal/2022012
Xiaoyong Gao, Lin Zhang, Lifeng Zhang, X. Qu
Oxide and nitride inclusions in a Ni-based superalloy during the cold crucible levitation melting (CCLM) process were investigated towards a better understanding for the removal of inclusions from the metal. The number, morphology, size distribution and spatial distribution of inclusions were characterized using an automated scanning electron microscopy with energy-dispersive X-ray spectroscopy. Inclusions in the alloy were efficiently agglomerated and removed by floating during CCLM process. Inclusion clusters as big as 30-400 ?m were observed. Oxide clusters were efficiently floated during pouring process. The removal ratios of oxides were about 21% without pouring and 62% with pouring, respectively. Additionally, CCLM promotes the separation of oxides from nitrides. The effect of CCLM on the removal of nitride inclusions is not such evident compared with oxides. The mechanism of inclusion removal during CCLM was clarified.
研究了冷坩埚悬浮熔融(CCLM)过程中镍基高温合金中的氧化物和氮化物夹杂物,以更好地了解夹杂物的去除。利用x射线能谱仪对夹杂物的数量、形态、尺寸分布和空间分布进行了表征。在CCLM过程中,合金中的夹杂物被有效地凝聚和漂浮去除。观察到30-400 μ m大小的夹杂物簇。在浇注过程中,氧化物团簇被有效地浮起。不浇筑和浇筑的氧化物去除率分别为21%和62%。此外,CCLM促进氧化物与氮化物的分离。与氧化物相比,CCLM对氮化物夹杂物的去除效果不明显。阐明了CCLM过程中夹杂物去除的机理。
{"title":"Non-metallic inclusions in a superalloy during refining through cold crucible levitation melting process","authors":"Xiaoyong Gao, Lin Zhang, Lifeng Zhang, X. Qu","doi":"10.1051/metal/2022012","DOIUrl":"https://doi.org/10.1051/metal/2022012","url":null,"abstract":"Oxide and nitride inclusions in a Ni-based superalloy during the cold crucible levitation melting (CCLM) process were investigated towards a better understanding for the removal of inclusions from the metal. The number, morphology, size distribution and spatial distribution of inclusions were characterized using an automated scanning electron microscopy with energy-dispersive X-ray spectroscopy. Inclusions in the alloy were efficiently agglomerated and removed by floating during CCLM process. Inclusion clusters as big as 30-400 ?m were observed. Oxide clusters were efficiently floated during pouring process. The removal ratios of oxides were about 21% without pouring and 62% with pouring, respectively. Additionally, CCLM promotes the separation of oxides from nitrides. The effect of CCLM on the removal of nitride inclusions is not such evident compared with oxides. The mechanism of inclusion removal during CCLM was clarified.","PeriodicalId":370509,"journal":{"name":"Metallurgical Research &amp; Technology","volume":"49 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116329220","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Numerical simulation and experimental study on production of high-speed steel powder by high-frequency induction melting gas atomization 高频感应熔炼气体雾化生产高速钢粉末的数值模拟与实验研究
Pub Date : 1900-01-01 DOI: 10.1051/metal/2022030
B. Zhao, Min Xia, Jun-feng Wang, Chang-Chun Ge
A new method (electrode induction gas atomization, EIGA) of producing high-speed steel powder was preliminarily studied by a combination of numerical simulation and experiment. Based on COMSOL Multiphysics® software, the effect of various parameters including coil angle, output frequency and power of the electrical source on flux density, induced current, temperature field and phase field was simulated. Meanwhile, the experiment was carried out on the EIGA device to produce high-speed steel powder. The results of FEM simulation indicate that when the coil angle is 30°, there is the highest thermal efficiency on the electrode cone, and the induced current and temperature will increase as the output frequency and power of the electrical source increase. In addition, the powder experimentally obtained by the EIGA method exhibits good particle sphericity regardless of the size, with a median diameter (D50) of 71.4 μm and a low oxygen content of 81 μg/g. The phase composition of the powder is mainly composed of γ-Fe and α-Fe structures and MC-type carbides. Due to the faster cooling rate, a solidification microstructure consists of fine cellular crystals and dendrites, and no coarse eutectic carbide network is observed, also confirmed by EDX elemental mapping.
采用数值模拟与实验相结合的方法,对电极感应气体雾化制备高速钢粉末的新方法进行了初步研究。基于COMSOL Multiphysics®软件,模拟了线圈角度、输出频率和电源功率等参数对磁通密度、感应电流、温度场和相场的影响。同时,在EIGA装置上进行了生产高速钢粉的实验。有限元仿真结果表明,当线圈角度为30°时,电极锥上的热效率最高,且感应电流和温度随电源输出频率和功率的增加而增大。此外,EIGA法制备的粉末无论粒径大小,均表现出良好的球形度,中位直径(D50)为71.4 μm,氧含量低至81 μg/g。粉末的相组成主要由γ-Fe、α-Fe结构和mc型碳化物组成。由于冷却速度快,凝固组织由细小的胞状晶体和枝晶组成,没有观察到粗的共晶碳化物网络,EDX元素图也证实了这一点。
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引用次数: 1
Research status of the transition layer on laser cladding 激光熔覆过渡层的研究现状
Pub Date : 1900-01-01 DOI: 10.1051/metal/2023047
Runze Wei, C. Ouyang, Rui Wang, Chunjiang Zhao, Huan Li, Rui Deng
Laser cladding technology is widely used in component repair and surface strengthening because of its advantages of various powder options and high processing efficiency. This paper outlines the application and research of transition layers in laser cladding and details the advantages of transition layers in terms of bonding performance, defect rate, and cladding thickness. Compared with conventional laser cladding, the composite process with the addition of transition layer has been further improved in terms of organization, mechanical properties, and corrosion resistance. In addition, the repair process of laser cladding to meet the cladding thickness of the parts and avoid the degradation of surface properties is also discussed.
激光熔覆技术以其粉末选择多样、加工效率高等优点,在零件修复和表面强化中得到了广泛的应用。概述了过渡层在激光熔覆中的应用与研究,详细介绍了过渡层在熔覆性能、缺陷率、熔覆厚度等方面的优势。与传统的激光熔覆相比,添加过渡层的复合工艺在组织、力学性能和耐腐蚀性方面都得到了进一步的改善。此外,还讨论了激光熔覆的修复工艺,以满足零件的熔覆厚度,避免表面性能的退化。
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引用次数: 0
Effect of hot band annealing prior to cold rolling on the mechanical toughness and magnetic properties of non-oriented electrical steel 冷轧前热带退火对无取向电工钢机械韧性和磁性能的影响
Pub Date : 1900-01-01 DOI: 10.1051/metal/2023036
S. Wu, Wanlin Wang, Chongxiang Yue, Hua-long Li
In this work, the effect of hot band annealing on subsequent microstructure, toughness and final magnetic properties of non-oriented electrical steel was investigated. It was found that the hot band annealing temperature plays an important role in the microstructure, toughness, texture and final magnetic properties. After hot band annealing, the grain size of hot-rolled and final annealed steels were increased, which made contribution to the reduction of iron loss. Besides that, hot band annealing could enhance the favorable θ-fiber texture and weaken the unfavorable γ-fiber texture of the final annealed steel. The magnetic induction B5000 of final annealed steel increased with the increasing of hot band annealing temperature within the testing range. In addition, the coarsening grain size caused by high hot band annealing temperature leaded to a sharp decrease in toughness of the hot-rolled steel. An increase in test temperature would improve the impact toughness of hot-rolled steel after hot band annealing. When the test temperature rose to 100 °C, ductile fracture occurred in all the hot-rolled steels under the hot band annealing condition of 850–950 °C.
本文研究了热带退火对无取向电工钢后续组织、韧性和最终磁性能的影响。结果表明,热带退火温度对合金的显微组织、韧性、织构和最终磁性能都有重要影响。热带退火后,热轧钢和终退火钢的晶粒尺寸增大,有利于铁损的降低。此外,热带退火可以增强最终退火钢的有利θ-纤维织构,减弱不利的γ-纤维织构。最终退火钢的磁感应强度B5000随测试范围内热带退火温度的升高而增大。此外,高热带退火温度引起的晶粒变粗导致热轧钢的韧性急剧下降。提高试验温度可以提高热带钢退火后的冲击韧性。当试验温度升至100℃时,850 ~ 950℃热带退火条件下的所有热轧钢均发生韧性断裂。
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引用次数: 0
Characterization of the copper rich phase precipitation behavior and comprehensive properties of austenitic stainless steel 奥氏体不锈钢富铜相析出行为及综合性能表征
Pub Date : 1900-01-01 DOI: 10.1051/metal/2022043
Guanghui Zhao, Juan Li, Z. Cai, Huaying Li, Liu Haitao, Lifeng Ma
Antibacterial austenitic stainless steel was nominated as a new biomaterial material. The copper rich phase precipitation behavior and comprehensive properties in copper-containing austenitic stainless steel after different aging treatment were systematically studied. It was found that a large number of dispersed copper rich phases developed at 750–800 °C. At 800 °C, copper rich phase precipitated quickly within 1 h, but grew and coarsened slowly in the later stage. The hardness of the material increased gradually with the precipitation of copper rich phase, until it reached the maximum after 6 h and tended to be stable. However, with the extension of aging time, high concentration of copper rich phase destroyed the passive film on the surface of stainless steel and accelerated the matrix corrosion, but promoted the release of copper ions and improved the antibacterial property. Therefore, the comprehensive experimental results indicated that 3.60% Cu-304L stainless steel treated by solid solution at 1050 °C for 5 min and aged at 800 °C for more than 6 h had good corrosion resistance and antibacterial property. These results could provide theoretical guidance for the optimal design of copper containing antibacterial stainless steel in production process.
抗菌奥氏体不锈钢被提名为新型生物材料。系统研究了含铜奥氏体不锈钢经不同时效处理后的富铜相析出行为和综合性能。结果表明,在750 ~ 800℃时,出现了大量分散的富铜相。在800℃时,富铜相在1 h内迅速析出,但在后期缓慢生长和粗化。随着富铜相的析出,材料的硬度逐渐增大,6 h后达到最大值,趋于稳定。但随着时效时间的延长,高浓度的富铜相破坏了不锈钢表面的钝化膜,加速了基体的腐蚀,但促进了铜离子的释放,提高了抗菌性能。综上所述,综合实验结果表明,3.60% Cu-304L不锈钢经1050℃固溶体处理5 min, 800℃时效6 h以上,具有良好的耐腐蚀和抗菌性能。研究结果可为生产过程中含铜抗菌不锈钢的优化设计提供理论指导。
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引用次数: 0
期刊
Metallurgical Research &amp; Technology
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