Pub Date : 2024-09-11DOI: 10.1016/j.jnucmat.2024.155400
This study examines the microstructural characteristics of the primary water stress corrosion cracking (PWSCC) crack tip in the transition zone (TZ) of the 52 M overlay and its implications for intergranular cracking. In the TZ, the Cr content at grain boundaries near the fusion boundary (FB) is lower than those farther from the FB. Additionally, residual strain at grain boundaries near the FB is higher than that farther away, with the fine-grained zone around the FB showing higher local deformation than the surrounding columnar grains. Stress corrosion cracking (SCC) crack growth rate (CGR) test results indicate that the TZ showed certain SCC sensitivity, and the closer to the FB, the lower the SCC resistance. Analysis of the SCC crack tip found that the distinctive composition distribution of the 52 M overlay TZ, characterized by low Cr and high Fe near the FB, is prone to intergranular oxidation, thereby reducing SCC resistance. Conversely, higher Cr and lower Fe content at grain boundaries in the TZ farther from the FB form dense, Cr-rich oxides ahead of the crack tip that slow SCC crack growth, resulting in the diffusion of oxidation along the dislocation structure into the grains and forming a fibrous oxidation zone.
{"title":"Nano-micrometer scale characterization of PWSCC crack tips in the transition zone of 52M overlay and the implication to intergranular cracking","authors":"","doi":"10.1016/j.jnucmat.2024.155400","DOIUrl":"10.1016/j.jnucmat.2024.155400","url":null,"abstract":"<div><p>This study examines the microstructural characteristics of the primary water stress corrosion cracking (PWSCC) crack tip in the transition zone (TZ) of the 52 M overlay and its implications for intergranular cracking. In the TZ, the Cr content at grain boundaries near the fusion boundary (FB) is lower than those farther from the FB. Additionally, residual strain at grain boundaries near the FB is higher than that farther away, with the fine-grained zone around the FB showing higher local deformation than the surrounding columnar grains. Stress corrosion cracking (SCC) crack growth rate (CGR) test results indicate that the TZ showed certain SCC sensitivity, and the closer to the FB, the lower the SCC resistance. Analysis of the SCC crack tip found that the distinctive composition distribution of the 52 M overlay TZ, characterized by low Cr and high Fe near the FB, is prone to intergranular oxidation, thereby reducing SCC resistance. Conversely, higher Cr and lower Fe content at grain boundaries in the TZ farther from the FB form dense, Cr-rich oxides ahead of the crack tip that slow SCC crack growth, resulting in the diffusion of oxidation along the dislocation structure into the grains and forming a fibrous oxidation zone.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142271101","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-11DOI: 10.1016/j.jnucmat.2024.155402
FeCrAl alloys have been one of the prominent Accident Tolerant Fuel (ATF) cladding material candidates, primarily due to their excellent oxidation resistance in high-temperature steam conditions when compared to Zr-based alloys. Prototypic irradiation of fueled FeCrAl rods is a fundamental step in confirming the integral performance behavior during in-pile conditions. Early generation C26M cladding, fabricated through wrought metallurgy techniques, was fueled with UO2 fuel pellets and irradiated in a pressurized water loop in the Advanced Test Reactor (ATR) at the Idaho National Lab (INL) to a burnup (BU) of ∼25 GWd/tHM. After irradiation, the rodlets were nondestructively and destructively examined. Nondestructive examinations included visual exams, profilometry, and gamma scanning. These examinations highlight the unique deposits, BU profile of the rodlets as well as the migration path of fission gases within the rodlet, and typical diametrical morphology of fuel rodlets. During handling, brittle failure of one end cap on one pin occurred. Destructive examinations included microscopy and mechanical testing. Radial cross sections of the cladding were analyzed metallographically through light optical microscopy (LOM), scanning electron microscopy (SEM) highlighting a unique corrosion morphology and micro-cracking (∼20–30 μm past the main oxide layer) at the metal-oxide interface. Ring compression testing (RCT) was used to elucidate the mechanical property change of the FeCrAl cladding after neutron irradiation. In contrast to the non-irradiated material, which remained ductile at all test temperatures between 25 °C and 250 °C, the irradiated cladding fractured in a brittle manner at 50 °C and below. The results of the tests show that some challenges remain in the development of FeCrAl cladding for LWR cladding applications including improvement of in-reactor waterside corrosion performance and the retention of ductility after neutron irradiation.
{"title":"Post irradiation examinations of FeCrAl cladding in PWR conditions","authors":"","doi":"10.1016/j.jnucmat.2024.155402","DOIUrl":"10.1016/j.jnucmat.2024.155402","url":null,"abstract":"<div><div>FeCrAl alloys have been one of the prominent Accident Tolerant Fuel (ATF) cladding material candidates, primarily due to their excellent oxidation resistance in high-temperature steam conditions when compared to Zr-based alloys. Prototypic irradiation of fueled FeCrAl rods is a fundamental step in confirming the integral performance behavior during in-pile conditions. Early generation C26M cladding, fabricated through wrought metallurgy techniques, was fueled with UO2 fuel pellets and irradiated in a pressurized water loop in the Advanced Test Reactor (ATR) at the Idaho National Lab (INL) to a burnup (BU) of ∼25 GWd/tHM. After irradiation, the rodlets were nondestructively and destructively examined. Nondestructive examinations included visual exams, profilometry, and gamma scanning. These examinations highlight the unique deposits, BU profile of the rodlets as well as the migration path of fission gases within the rodlet, and typical diametrical morphology of fuel rodlets. During handling, brittle failure of one end cap on one pin occurred. Destructive examinations included microscopy and mechanical testing. Radial cross sections of the cladding were analyzed metallographically through light optical microscopy (LOM), scanning electron microscopy (SEM) highlighting a unique corrosion morphology and micro-cracking (∼20–30 μm past the main oxide layer) at the metal-oxide interface. Ring compression testing (RCT) was used to elucidate the mechanical property change of the FeCrAl cladding after neutron irradiation. In contrast to the non-irradiated material, which remained ductile at all test temperatures between 25 °C and 250 °C, the irradiated cladding fractured in a brittle manner at 50 °C and below. The results of the tests show that some challenges remain in the development of FeCrAl cladding for LWR cladding applications including improvement of in-reactor waterside corrosion performance and the retention of ductility after neutron irradiation.</div></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142323850","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-11DOI: 10.1016/j.jnucmat.2024.155398
A composite UN fuel containing 10wt% UB2 has been manufactured via spark plasma sintering using different milling methods prior to sintering, and the resulting pellets characterised to understand the effects of UB2 location and morphology on UN sintering behaviour and oxidation performance. Differences in microstructure and phases present were observed, with planetary ball milling leading to smaller UB2 inclusions as well as the formation of a UBN phase on sintering. Composite pellets showed an increase in the steam oxidation onset temperature when compared to UN at similar density and manufactured from the same feedstock. Of particular note was the behaviour of one sample with a comparably low density (∼92 %) which had an onset temperature of 823 K and a significantly reduced rate of reaction compared to monolithic UN at similar density. This provides the first confirmatory evidence that UB2 limits the UN-steam reaction by some other mechanism than simply promoting a high-density microstructure. This is supported by examination of post-oxidation composite material, which shows a varied and more complex morphology compared to reference UN samples, including large apparently-bound agglomerates and limited free fine particulate.
通过火花等离子烧结法制造了一种含有 10wt% UB2 的复合 UN 燃料,在烧结前使用了不同的研磨方法,并对得到的颗粒进行了表征,以了解 UB2 的位置和形态对 UN 烧结行为和氧化性能的影响。观察到微观结构和存在的物相存在差异,行星球磨导致 UB2 包裹体变小,并在烧结时形成 UBN 相。与相同原料生产的密度相似的 UN 相比,复合材料颗粒的蒸汽氧化起始温度有所提高。特别值得注意的是密度相当低(∼92 %)的一个样品的表现,其起始温度为 823 K,与密度相似的整体 UN 相比,反应速率明显降低。这首次提供了确凿证据,证明 UB2 通过某种其他机制限制了 UN-蒸汽反应,而不仅仅是促进高密度微结构。对氧化后复合材料的检测也证明了这一点,与参考 UN 样品相比,复合材料的形态多样且更加复杂,包括明显结合的大团聚体和有限的游离细颗粒。
{"title":"Development of high-temperature-steam resistant UN via the addition of UB2","authors":"","doi":"10.1016/j.jnucmat.2024.155398","DOIUrl":"10.1016/j.jnucmat.2024.155398","url":null,"abstract":"<div><p>A composite UN fuel containing 10wt% UB<sub>2</sub> has been manufactured via spark plasma sintering using different milling methods prior to sintering, and the resulting pellets characterised to understand the effects of UB<sub>2</sub> location and morphology on UN sintering behaviour and oxidation performance. Differences in microstructure and phases present were observed, with planetary ball milling leading to smaller UB<sub>2</sub> inclusions as well as the formation of a UBN phase on sintering. Composite pellets showed an increase in the steam oxidation onset temperature when compared to UN at similar density and manufactured from the same feedstock. Of particular note was the behaviour of one sample with a comparably low density (∼92 %) which had an onset temperature of 823 K and a significantly reduced rate of reaction compared to monolithic UN at similar density. This provides the first confirmatory evidence that UB<sub>2</sub> limits the UN-steam reaction by some other mechanism than simply promoting a high-density microstructure. This is supported by examination of post-oxidation composite material, which shows a varied and more complex morphology compared to reference UN samples, including large apparently-bound agglomerates and limited free fine particulate.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://www.sciencedirect.com/science/article/pii/S0022311524004999/pdfft?md5=84dd5bb8a2f9ac269176b71c86a690ff&pid=1-s2.0-S0022311524004999-main.pdf","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142241973","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-07DOI: 10.1016/j.jnucmat.2024.155396
Uranium dioxide (UO2) is the standard fuel used in light water reactors (LWRs). However, it has a low thermal conductivity that ultimately limits its performance both during normal operation and in accident conditions. Adding a material with high thermal conductivity is a potential approach to enhance the thermal conductivity of UO2. Forming an interconnected structure of high-conductivity material can significantly enhance the overall thermal conductivity of the composite. Molybdenum (Mo) has been used as an additive material in UO2 composites previously. A new method for the fabrication of interconnected UO2−Mo composites using pre-sintered UO2 granules to improve the continuity of Mo channels was investigated in this study. UO2–10 wt% Mo composites were produced using UO2 granules and 1073 K and 1473 K pre-sintered UO2 granules, followed by spark plasma sintering (SPS) of the mixtures at 1473 K for 5 min. The composites were characterised using scanning electron microscopy and X-ray diffractometry and their thermal conductivities were measured by the laser flash method and compared with a reference UO2 pellet. At a maximum measurement temperature of 1073 K, a 52 % increase in thermal conductivity was observed in the composites containing UO2 without pre-sintering, and UO2 pre-sintered at 1073 K. The increase was 31 % for composites manufactured from UO2 pre-sintered at 1473 K. These results suggest that higher temperature pre-sintering may be detrimental to forming interconnected Mo structures.
二氧化铀(UO2)是轻水反应堆(LWR)使用的标准燃料。然而,它的导热率较低,最终限制了其在正常运行和事故条件下的性能。添加具有高导热性的材料是提高二氧化铀导热性的潜在方法。形成高导热材料的互连结构可显著提高复合材料的整体导热性。钼(Mo)曾被用作二氧化铀复合材料的添加剂材料。本研究探讨了一种利用预烧结二氧化铀颗粒来改善钼通道连续性的新方法,用于制造相互连接的二氧化铀-钼复合材料。使用二氧化铀颗粒和 1073 K 及 1473 K 预烧结二氧化铀颗粒制备了二氧化铀-10 wt% Mo 复合材料,然后在 1473 K 下对混合物进行火花等离子烧结 (SPS) 5 分钟。使用扫描电子显微镜和 X 射线衍射仪对复合材料进行了表征,并通过激光闪光法测量了其热导率,将其与参考二氧化铀颗粒进行了比较。在 1073 K 的最高测量温度下,未进行预烧结的含有二氧化铀的复合材料和在 1073 K 下预烧结的二氧化铀的热导率增加了 52%,而在 1473 K 下预烧结的二氧化铀制成的复合材料的热导率增加了 31%。
{"title":"The effect of pre-sintering UO2 granules on the microstructure and the thermal conductivity of UO2–Mo composites fabricated by spark plasma sintering (SPS)","authors":"","doi":"10.1016/j.jnucmat.2024.155396","DOIUrl":"10.1016/j.jnucmat.2024.155396","url":null,"abstract":"<div><p>Uranium dioxide (UO<sub>2</sub>) is the standard fuel used in light water reactors (LWRs). However, it has a low thermal conductivity that ultimately limits its performance both during normal operation and in accident conditions. Adding a material with high thermal conductivity is a potential approach to enhance the thermal conductivity of UO<sub>2.</sub> Forming an interconnected structure of high-conductivity material can significantly enhance the overall thermal conductivity of the composite. Molybdenum (Mo) has been used as an additive material in UO<sub>2</sub> composites previously. A new method for the fabrication of interconnected UO<sub>2−</sub>Mo composites using pre-sintered UO<sub>2</sub> granules to improve the continuity of Mo channels was investigated in this study. UO<sub>2</sub>–10 wt% Mo composites were produced using UO<sub>2</sub> granules and 1073 K and 1473 K pre-sintered UO<sub>2</sub> granules, followed by spark plasma sintering (SPS) of the mixtures at 1473 K for 5 min. The composites were characterised using scanning electron microscopy and X-ray diffractometry and their thermal conductivities were measured by the laser flash method and compared with a reference UO<sub>2</sub> pellet. At a maximum measurement temperature of 1073 K, a 52 % increase in thermal conductivity was observed in the composites containing UO<sub>2</sub> without pre-sintering, and UO<sub>2</sub> pre-sintered at 1073 K. The increase was 31 % for composites manufactured from UO<sub>2</sub> pre-sintered at 1473 K. These results suggest that higher temperature pre-sintering may be detrimental to forming interconnected Mo structures.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-07","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142228973","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-06DOI: 10.1016/j.jnucmat.2024.155394
The kinetic coupling between vacancy flux and solute flux is crucial for comprehending and forecasting the microstructural evolution of tungsten-based alloys under irradiation. We utilized the Atomic Kinetic Monte Carlo (AKMC) method to systematically explore the vacancy-mediated diffusion of transition metal (TM) solutes in tungsten. The diffusion and transport coefficients of TM solutes were obtained and then used to identify the occurrence of vacancy drag and solute-segregation tendencies. Our findings indicate that TM solutes exhibit faster diffusion rates than tungsten self-diffusion. Ti, V, Nb, Mo, and Ta do not experience vacancy drag, whereas for other TM solutes, vacancy drag is the primary vacancy-mediated diffusion mechanism at low temperatures, transitioning to the inverse Kirkendall mechanism at high temperatures. Moreover, their transition temperatures were determined, showing a parabolic trend in each TM series with peaks observed at Co, Rh, and Pt for the 3d, 4d, and 5d series, respectively. In the temperature range investigated here (600∼3000 K), Ti, Zr, Hf, V, Nb, Ta, and Mo exhibit depletion at vacancy sinks, while other TM solutes enrich at vacancy sinks due to vacancy drag at low temperatures but deplete because of the inverse Kirkendall effect as temperature increases. Additionally, our AKMC results confirmed that, for the solute-vacancy interactions, purely attractive and repulsive interactions lead to the vacancy drag and inverse Kirkendall effect, respectively. While for the complex case, involving both attraction and repulsion, the first-nearest-neighbor (1nn) attraction plays a crucial role in enabling solute diffusion via vacancy drag. Even with a strong 2nn repulsion, the solute can still diffuse through vacancy drag, provided there is a 1nn attraction.
{"title":"The vacancy-mediated diffusion of transition metal solutes in tungsten: Atomic Kinetic Monte Carlo simulations","authors":"","doi":"10.1016/j.jnucmat.2024.155394","DOIUrl":"10.1016/j.jnucmat.2024.155394","url":null,"abstract":"<div><p>The kinetic coupling between vacancy flux and solute flux is crucial for comprehending and forecasting the microstructural evolution of tungsten-based alloys under irradiation. We utilized the Atomic Kinetic Monte Carlo (AKMC) method to systematically explore the vacancy-mediated diffusion of transition metal (TM) solutes in tungsten. The diffusion and transport coefficients of TM solutes were obtained and then used to identify the occurrence of vacancy drag and solute-segregation tendencies. Our findings indicate that TM solutes exhibit faster diffusion rates than tungsten self-diffusion. Ti, V, Nb, Mo, and Ta do not experience vacancy drag, whereas for other TM solutes, vacancy drag is the primary vacancy-mediated diffusion mechanism at low temperatures, transitioning to the inverse Kirkendall mechanism at high temperatures. Moreover, their transition temperatures were determined, showing a parabolic trend in each TM series with peaks observed at Co, Rh, and Pt for the 3d, 4d, and 5d series, respectively. In the temperature range investigated here (600∼3000 K), Ti, Zr, Hf, V, Nb, Ta, and Mo exhibit depletion at vacancy sinks, while other TM solutes enrich at vacancy sinks due to vacancy drag at low temperatures but deplete because of the inverse Kirkendall effect as temperature increases. Additionally, our AKMC results confirmed that, for the solute-vacancy interactions, purely attractive and repulsive interactions lead to the vacancy drag and inverse Kirkendall effect, respectively. While for the complex case, involving both attraction and repulsion, the first-nearest-neighbor (1nn) attraction plays a crucial role in enabling solute diffusion via vacancy drag. Even with a strong 2nn repulsion, the solute can still diffuse through vacancy drag, provided there is a 1nn attraction.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142163285","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-06DOI: 10.1016/j.jnucmat.2024.155392
The Lead-Bismuth Fast Reactor (LBR) emerges as a promising concept due to its superior neutron economy, chemical stability, and thermal properties. From the nuclear safety standpoint, the focus has predominantly been on the behavior of 210Po and other fission products, while the issue of tritium in LBRs has not been sufficiently addressed due to the inconvenience of tritium experiments. Formation of tritium/helium bubbles induces significant local stress and volume expansion, leading to hardening and embrittlement of structural materials, thus expediting their degradation through irradiation effects. Current understanding of tritium transport within liquid Lead-Bismuth Eutectic (LBE) remains incomplete. To bridge this gap, a novel device employing the "permeation pot" method has been developed for the first experimental quantification of diffusivity, permeability, and solubility of hydrogen isotopes in liquid LBE. Notably, hydrogen diffusivity in this medium is found to be three to four orders of magnitude greater than in conventional 316L stainless steel structural material. Furthermore, the temperature-dependence of diffusivity in liquid metals is minimal compared to solids, as indicated by the activation energy. Conversely, solubility in 316L significantly surpasses that in LBE by three to four orders of magnitude. This discrepancy accelerates the tritium release from LBE to structural material, leading to the failure of the structural material.
{"title":"In-situ measurement of hydrogen isotope behavior in high temperature LBE: Diffusivity, permeability, and solubility","authors":"","doi":"10.1016/j.jnucmat.2024.155392","DOIUrl":"10.1016/j.jnucmat.2024.155392","url":null,"abstract":"<div><p>The Lead-Bismuth Fast Reactor (LBR) emerges as a promising concept due to its superior neutron economy, chemical stability, and thermal properties. From the nuclear safety standpoint, the focus has predominantly been on the behavior of <sup>210</sup>Po and other fission products, while the issue of tritium in LBRs has not been sufficiently addressed due to the inconvenience of tritium experiments. Formation of tritium/helium bubbles induces significant local stress and volume expansion, leading to hardening and embrittlement of structural materials, thus expediting their degradation through irradiation effects. Current understanding of tritium transport within liquid Lead-Bismuth Eutectic (LBE) remains incomplete. To bridge this gap, a novel device employing the \"permeation pot\" method has been developed for the first experimental quantification of diffusivity, permeability, and solubility of hydrogen isotopes in liquid LBE. Notably, hydrogen diffusivity in this medium is found to be three to four orders of magnitude greater than in conventional 316L stainless steel structural material. Furthermore, the temperature-dependence of diffusivity in liquid metals is minimal compared to solids, as indicated by the activation energy. Conversely, solubility in 316L significantly surpasses that in LBE by three to four orders of magnitude. This discrepancy accelerates the tritium release from LBE to structural material, leading to the failure of the structural material.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142233665","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-06DOI: 10.1016/j.jnucmat.2024.155382
The high-temperature oxidation performance of Cr-coated Zr-4 alloy in air and steam atmosphere is comparatively studied and the mechanism of steam promoted oxidation is revealed by density functional theory (DFT) calculation. The experimental results show that there are significant differences in surface and cross-sectional microstructures after oxidation in the two atmospheres. Dense irregular polyhedral oxides accompanied by randomly occurring micro-cracks are developed after high-temperature air oxidation. While mackerel scale-like or worm-like particles with whisker-like structures accompanied by defects such as pores and micro-cracks are developed after high-temperature steam oxidation. In the high-temperature steam atmosphere, the more vigorous atomic diffusion leads to a thicker Cr-Zr diffusion layer and higher O content, so that after exposure at 1100 °C for 3 and 4 h, the Zr-4 alloy adjacent to the Cr-Zr diffusion layer is oxidized to ZrO2. All the experimental results demonstrate that Cr-coated Zr-4 alloy experiences more severe oxidation in high-temperature steam atmosphere. The DFT calculation results reveal the main reason of steam promoted oxidation is that the interstitial H protons boost the formation of Cr and O vacancies and vacancy pairs in the Cr2O3 oxide scale.
通过密度泛函理论(DFT)计算,比较研究了在空气和蒸汽气氛中镀铬 Zr-4 合金的高温氧化性能,并揭示了蒸汽促进氧化的机理。实验结果表明,在两种气氛中氧化后,表面和横截面的微观结构存在显著差异。高温空气氧化后会形成致密的不规则多面体氧化物,并伴有随机出现的微裂纹。而在高温蒸汽氧化后,则会形成具有须状结构的鲭鱼鳞状或蠕虫状颗粒,并伴有气孔和微裂纹等缺陷。在高温蒸汽气氛中,更剧烈的原子扩散导致更厚的 Cr-Zr 扩散层和更高的 O 含量,因此在 1100 °C 下暴露 3 小时和 4 小时后,邻近 Cr-Zr 扩散层的 Zr-4 合金被氧化成 ZrO2。所有实验结果都表明,在高温蒸汽气氛中,Cr 涂层 Zr-4 合金经历了更严重的氧化。DFT 计算结果表明,蒸汽促进氧化的主要原因是间隙 H 质子促进了 Cr2O3 氧化尺度中 Cr 和 O 空位及空位对的形成。
{"title":"Comparative study on high-temperature air and steam oxidation of Cr-coated Zr-4 alloy through experimental and DFT calculation","authors":"","doi":"10.1016/j.jnucmat.2024.155382","DOIUrl":"10.1016/j.jnucmat.2024.155382","url":null,"abstract":"<div><p>The high-temperature oxidation performance of Cr-coated Zr-4 alloy in air and steam atmosphere is comparatively studied and the mechanism of steam promoted oxidation is revealed by density functional theory (DFT) calculation. The experimental results show that there are significant differences in surface and cross-sectional microstructures after oxidation in the two atmospheres. Dense irregular polyhedral oxides accompanied by randomly occurring micro-cracks are developed after high-temperature air oxidation. While mackerel scale-like or worm-like particles with whisker-like structures accompanied by defects such as pores and micro-cracks are developed after high-temperature steam oxidation. In the high-temperature steam atmosphere, the more vigorous atomic diffusion leads to a thicker Cr-Zr diffusion layer and higher O content, so that after exposure at 1100 °C for 3 and 4 h, the Zr-4 alloy adjacent to the Cr-Zr diffusion layer is oxidized to ZrO<sub>2</sub>. All the experimental results demonstrate that Cr-coated Zr-4 alloy experiences more severe oxidation in high-temperature steam atmosphere. The DFT calculation results reveal the main reason of steam promoted oxidation is that the interstitial H protons boost the formation of Cr and O vacancies and vacancy pairs in the Cr<sub>2</sub>O<sub>3</sub> oxide scale.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142168334","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-06DOI: 10.1016/j.jnucmat.2024.155378
By integrating published experimental data on the uranium-zirconium (U-Zr) system into a machine learning framework, insight into the two differing views on the thermochemical equilibrium, particularly on the U-rich portion of the phase diagram (PD) was developed, ultimately resulting in a new U-Zr PD. Phase diagram sensitivity to model parameters, tolerances, physical preconceptions and experimental biases, are considered to establish the validity of the generated PDs. A systematic assessment of the most reliable and most recent thermochemical data was made, and the traditional modeling bias to search the space of free energy parameters was removed by using recently developed machine learning strategies. The readily validated methodology enables a thermodynamically consistent search of free energy parameters by leveraging modern experimental work from an array of sources including phase transformations, phase transition temperatures, and enthalpy changes between 723-1173 K (450-900°C). These changes include the truncation of β-U stability at 6 at.% Zr, prominent isotherms at 884 K (611°C) and 961 K (688°C), and δ-U-Zr phase boundaries ranging from 66.5 to 80.2 at.% Zr at 823 K (550°C). The newly proposed PD captures fundamental constants measured experimentally and improves the agreement with phase transformation studies such as neutron diffraction with in situ heating. As such, it is proposed that the new U-Zr PD developed in this work be used to resolve the historically opposing views.
{"title":"A modern reappraisal of the U-Zr phase diagram","authors":"","doi":"10.1016/j.jnucmat.2024.155378","DOIUrl":"10.1016/j.jnucmat.2024.155378","url":null,"abstract":"<div><div>By integrating published experimental data on the uranium-zirconium (U-Zr) system into a machine learning framework, insight into the two differing views on the thermochemical equilibrium, particularly on the U-rich portion of the phase diagram (PD) was developed, ultimately resulting in a new U-Zr PD. Phase diagram sensitivity to model parameters, tolerances, physical preconceptions and experimental biases, are considered to establish the validity of the generated PDs. A systematic assessment of the most reliable and most recent thermochemical data was made, and the traditional modeling bias to search the space of free energy parameters was removed by using recently developed machine learning strategies. The readily validated methodology enables a thermodynamically consistent search of free energy parameters by leveraging modern experimental work from an array of sources including phase transformations, phase transition temperatures, and enthalpy changes between 723-1173 K (450-900°C). These changes include the truncation of β-U stability at 6 at.% Zr, prominent isotherms at 884 K (611°C) and 961 K (688°C), and δ-U-Zr phase boundaries ranging from 66.5 to 80.2 at.% Zr at 823 K (550°C). The newly proposed PD captures fundamental constants measured experimentally and improves the agreement with phase transformation studies such as neutron diffraction with <em>in situ</em> heating. As such, it is proposed that the new U-Zr PD developed in this work be used to resolve the historically opposing views.</div></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142325943","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-05DOI: 10.1016/j.jnucmat.2024.155376
Simulated pressurized water reactor conditions (330 °C, 15.6 MPa, ∼20 ppb oxygen) without irradiation were used to investigate the hydrothermal corrosion behavior of ultrasonic additively manufactured Zircaloy-4 up to 1000 h. X-ray computed tomography allowed for visualization of defects from processing and their progression after corrosion experiments. The specimens were found to have clear variability in the mass change data, compared to typical wrought Zircaloy-4 specimens. The variation in the mass change after exposure was attributed to weld defects connected to the specimen surface which allowed ingress of oxidant into the samples. Defects visualized by computed tomography were found via metallography and characterized. Ultrasonic additively manufactured Zircaloy-4 was found to have comparable corrosion behavior as wrought Zircaloy-4 for specimens which did not have clear surface defects along weld interfaces.
{"title":"Interface stability of ultrasonic additively manufactured Zircaloy-4 during hydrothermal corrosion","authors":"","doi":"10.1016/j.jnucmat.2024.155376","DOIUrl":"10.1016/j.jnucmat.2024.155376","url":null,"abstract":"<div><p>Simulated pressurized water reactor conditions (330 °C, 15.6 MPa, ∼20 ppb oxygen) without irradiation were used to investigate the hydrothermal corrosion behavior of ultrasonic additively manufactured Zircaloy-4 up to 1000 h. X-ray computed tomography allowed for visualization of defects from processing and their progression after corrosion experiments. The specimens were found to have clear variability in the mass change data, compared to typical wrought Zircaloy-4 specimens. The variation in the mass change after exposure was attributed to weld defects connected to the specimen surface which allowed ingress of oxidant into the samples. Defects visualized by computed tomography were found via metallography and characterized. Ultrasonic additively manufactured Zircaloy-4 was found to have comparable corrosion behavior as wrought Zircaloy-4 for specimens which did not have clear surface defects along weld interfaces.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142252662","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2024-09-05DOI: 10.1016/j.jnucmat.2024.155379
Interest in controlled deuterium-tritium fusion as a clean-energy technology has grown in recent years. Solid tritium breeder materials, such as γ-LiAlO2, need to release tritium to allow the fusion reaction to occur and control over the microstructure can help tune tritium release. Internal gelation is a synthesis technique that allows control over the sample's microstructure. In this process, droplets of an aqueous precursor are heated to form a gel, which is washed, dried, and calcined to produce oxide spheres. Past attempts applying internal gelation to fabricate γ-LiAlO2 revealed that lithium was lost during wash processes, leading to a lithium deficient final product. To overcome lithium deficiency, the chemistry and reaction pathway must be unraveled. Therefore, this work strove to elucidate the mechanisms of lithium aluminate formation and lithium deficiency. Complementary characterization techniques revealed that lithium aluminate produced via internal gelation formed an aluminum-lithium layered double hydroxide (LDH) structure as an intermediate species. This LDH has a stoichiometry of Li(Al(OH)3)2NO3·xH2O and the 1:2 ratio of Li to Al is thought to limit the overall lithium content of the final lithium aluminate product due to loss of unbound lithium during washing. This work also indicates that infusing amorphous aluminum hydroxide samples with lithium after gelation appears to incorporate lithium beyond this LDH stoichiometric limit and is one potential pathway towards the desired γ-LiAlO2 final product. The results of this work highlight the influence that the LDH intermediate species has upon the formation and stoichiometry of the final, calcined product.
{"title":"Phase formation of γ-LiAlO2 via transformation of a layered double hydroxide (LDH) by internal gelation","authors":"","doi":"10.1016/j.jnucmat.2024.155379","DOIUrl":"10.1016/j.jnucmat.2024.155379","url":null,"abstract":"<div><p>Interest in controlled deuterium-tritium fusion as a clean-energy technology has grown in recent years. Solid tritium breeder materials, such as γ-LiAlO<sub>2</sub>, need to release tritium to allow the fusion reaction to occur and control over the microstructure can help tune tritium release. Internal gelation is a synthesis technique that allows control over the sample's microstructure. In this process, droplets of an aqueous precursor are heated to form a gel, which is washed, dried, and calcined to produce oxide spheres. Past attempts applying internal gelation to fabricate γ-LiAlO<sub>2</sub> revealed that lithium was lost during wash processes, leading to a lithium deficient final product. To overcome lithium deficiency, the chemistry and reaction pathway must be unraveled. Therefore, this work strove to elucidate the mechanisms of lithium aluminate formation and lithium deficiency. Complementary characterization techniques revealed that lithium aluminate produced via internal gelation formed an aluminum-lithium layered double hydroxide (LDH) structure as an intermediate species. This LDH has a stoichiometry of Li(Al(OH)<sub>3</sub>)<sub>2</sub>NO<sub>3</sub>·xH<sub>2</sub>O and the 1:2 ratio of Li to Al is thought to limit the overall lithium content of the final lithium aluminate product due to loss of unbound lithium during washing. This work also indicates that infusing amorphous aluminum hydroxide samples with lithium after gelation appears to incorporate lithium beyond this LDH stoichiometric limit and is one potential pathway towards the desired γ-LiAlO<sub>2</sub> final product. The results of this work highlight the influence that the LDH intermediate species has upon the formation and stoichiometry of the final, calcined product.</p></div>","PeriodicalId":373,"journal":{"name":"Journal of Nuclear Materials","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2024-09-05","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142172860","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}