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Study on Comparison of Friction Force between Ball- and Roller-LM Guides 滚珠-滚子- lm导轨摩擦力比较研究
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.047
Hyeon-Jeong Ra, Dong-Wook Kim, Jun-Man Lee, Han-Seon Ryu, Jae-Han Joung, Young-Hun Jeon
The linear motion guideway (LM guide) is one of the key parts of precision motion and positioning, and it requires high straightness, form accuracy, stiffness, and surface quality. LM guides are actively used in manufacturing facilities for automobiles, aerospace, optics, semiconductors, robots, displays, and portable communication equipment. At present, most of LM guides are based on rolling contact, using either balls or rollers. Roller LM guides have been in high demand in recent years in various industrial fields that require high rigidity. In this study, the friction characteristics of ball and roller LM guides with the same rail width were compared, and friction behavior was analyzed. An experimental setup consisting of a driving unit, specimen, force sensor, and signal acquisition unit was constructed, and signals were collected under various conditions. Three lubrication conditions were used: no lubrication (dry surface), ISO-VG 32, and 68, and a wide feed-rate range from 1 to 100 mm/s was selected. The experimental results showed that the ball LM guide and the roller LM guide had significantly different friction characteristics, which were analyzed from the aspect of Stribeck curve components. In conclusion, friction behavior differed according to lubrication conditions in the no-payload state of the ball and roller LM guides, and the effect of lubrication conditions on friction behavior was shown.
直线运动导轨(LM导轨)是精密运动定位的关键部件之一,对直线度、形状精度、刚度和表面质量要求很高。LM导轨广泛应用于汽车、航空航天、光学、半导体、机器人、显示器和便携式通信设备的制造设备中。目前,大多数LM导轨都是基于滚动接触,使用滚珠或滚子。滚子LM导轨近年来在各种要求高刚性的工业领域有很大的需求。在本研究中,比较了相同导轨宽度的滚珠导轨和滚柱导轨的摩擦特性,并分析了摩擦行为。搭建了由驱动单元、试样、力传感器和信号采集单元组成的实验装置,采集了不同条件下的信号。使用了三种润滑条件:无润滑(干燥表面),ISO-VG 32和68,并选择了1至100 mm/s的宽进料速率范围。实验结果表明,滚珠型LM导轨与滚柱型LM导轨具有显著不同的摩擦特性,并从Stribeck曲线分量的角度进行了分析。综上所述,在无载荷状态下,不同润滑条件下滚珠滚子LM导轨的摩擦行为不同,并揭示了润滑条件对摩擦行为的影响。
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引用次数: 0
Anomaly Detection in a Combined Driving System based on Unsupervised Learning 基于无监督学习的组合驾驶系统异常检测
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.068
Kichang Park, Yongkwan Lee
Anomaly detection models using big data generated from facilities and equipment have been adopted for predictive maintenance in the manufacturing industry. When facility faults or defects occur, different patterns of abnormal data are shown owing to their component behaviors. By detecting these pattern changes, it is possible to determine whether a facility abnormality occurs. This study evaluated the anomaly detection results from a combined driving system consisting of three driving motors for about six months at a manufacturing site. The learning data with an autoencoder model for about a month at the beginning of vibration data collection and continuous monitoring of anomalies using reconstruction errors showed that a component defect occurred in one driving motor, and the reconstruction error increased progressively about three months earlier than a facility manager found the failure. In addition, the micro-electro-mechanical systems sensor showed high amplitude in the entire frequency domain when high reconstruction errors occurred. However, the integrated electronics piezoelectric sensor showed different patterns as high amplitude in a specific frequency domain. The results of this study will be helpful for detecting facility abnormalities in combined driving systems using vibration sensors.
利用设施设备产生的大数据的异常检测模型已被用于制造业的预测性维护。当设备发生故障或缺陷时,由于部件的行为不同,异常数据呈现出不同的模式。通过检测这些模式变化,可以确定设备是否发生异常。本研究评估了一个由三个驱动电机组成的联合驱动系统在一个生产现场进行了大约六个月的异常检测结果。自编码器模型在振动数据采集之初的一个月左右的学习数据和使用重建误差对异常的持续监测表明,一个驱动电机发生了部件缺陷,并且重建误差在设备管理人员发现故障前大约三个月逐渐增加。此外,当重构误差较大时,微机电系统传感器在整个频域表现出高幅值。然而,集成电子压电传感器在特定频率域表现出不同的高幅值模式。本研究结果将有助于利用振动传感器检测组合驱动系统中的设施异常。
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引用次数: 0
Fabrication of Platinum-Samarium Doped Ceria Composite Cathode Using Sputtering Technique 用溅射技术制备掺杂铂钐铈复合阴极
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.049
Yongchan Park, Davin Jeong, Hyeontaek Kim, Hyeongmin Kim, Soonwook Hong
In this study, we successfully demonstrated a fuel cell fabrication method using a platinum-samarium-doped ceria (Pt-SDC) composite cathode, which could reduce the platinum content while maintaining the same thickness as the functional layer. The Pt-SDC composite cathode was deposited by a sputtering process in which two materials were simultaneously deposited by a co-sputtering system. Despite the decreased platinum content in the composite cathode, we achieved high performance of the fuel cell since Pt-SCD was able to form triple-phase boundaries (TPBs) not only at the interface between the cathode and the electrolyte but at the entire volumetric surface of the cathode. This composite cathode revealed that Pt-SDC could enhance the oxygen reduction reaction rate by enlarging the TPB site in the cathode. The fuel cell fabricated in this study with a composite cathode demonstrated improved performance at 1.66 times the peak power density of a pristine fuel cell.
在这项研究中,我们成功地展示了一种使用铂-钐掺杂的铈(Pt-SDC)复合阴极的燃料电池制造方法,该方法可以在保持与功能层厚度相同的情况下降低铂含量。采用共溅射法制备了Pt-SDC复合阴极。尽管复合阴极中的铂含量有所下降,但由于Pt-SCD不仅能够在阴极和电解质之间的界面上形成三相边界(TPBs),而且能够在阴极的整个体积表面形成三相边界,因此我们实现了高性能的燃料电池。该复合阴极表明,Pt-SDC可以通过扩大阴极的TPB位点来提高氧还原反应速率。采用复合阴极制备的燃料电池的性能提高到原始燃料电池峰值功率密度的1.66倍。
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引用次数: 0
Design and Dynamic Characteristics Analysis of Rotating Welding Torch with Ball Joint Type Mechanical Seal structure 球接头式机械密封结构旋转焊枪设计及动态特性分析
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.063
Dong-Jun Lee, Jung-Min Kim, Chul-Soo Jeong, Sangrok Jin
This paper proposes a new rotary welding torch with a ball-jointed mechanical seal structure that simultaneously realizes the enclosure of CO₂ gas, the energization of welding current, and the insulation for system protection. In order to effectively compare the operation mechanism of the proposed device with the conventional rotary welding torch, a schematic technique is introduced to clearly visualize the operation and connection structure of the model. The kinematic state and constraint degrees of freedom of the tool are clearly shown, and it is easy to distinguish between the two designs that use different component parts and connection structures but result in the same final motion. In addition, the four dynamic characteristics of a rotary torch operating at 20 Hz (driving torque, vibration reaction force, natural frequency, and inertial mismatch) were analyzed to demonstrate superior performance to conventional products. The welding test showed that the tool normally operated even in a harsh welding environment, verifying its applicability in the field.
本文提出了一种采用球接式机械密封结构的新型旋转焊炬,同时实现了CO₂气体的封闭、焊接电流的通电和系统保护的绝缘。为了有效地将该装置的工作机理与传统的旋转焊枪进行比较,采用原理图技术将模型的工作原理和连接结构清晰地可视化。清晰地显示了刀具的运动状态和约束自由度,并且易于区分使用不同部件和连接结构但最终运动相同的两种设计。此外,分析了在20 Hz下工作的旋转火炬的四个动态特性(驱动扭矩、振动反力、固有频率和惯性失配),证明了其优于传统产品的性能。焊接试验表明,该工具即使在恶劣的焊接环境下也能正常工作,验证了其在现场的适用性。
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引用次数: 0
Research on Dry Cooling and Processing Precision in Ultra-precision Machining 超精密加工中干冷却与加工精度的研究
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.112
Gyung-Il Lee
Recently, with the development of the space, mobility, semiconductor, and precision machinery industries, the processing of precision mechanical parts has been recognized as an important and a high value-added technology. Research on ultra-precision processing is actively underway to produce such products. In addition, eco-friendliness and 0% carbon are emerging as key keywords in modern industrial society, and the need for this is also increasing in the ultra-precision processing field. As the industry advances, environmental issues are becoming a major concern, and in the processing technology field, environmental destruction caused by cutting oil is becoming an issue. To solve this problem, this study measured the movement precision of the global feed system and instaled a Fine Servo that corrects the nm-level movement of the feed system in real time, using a piezoelectric actuator, to finely drive the cutting tool to control the movement necessary for machining. We intended to control variables for ultra-precision machining and measure cutting heat generation in real time to establish a dry cooling method using thermoelectric elements without using cutting oil.
近年来,随着航天、机动、半导体、精密机械等行业的发展,精密机械零件的加工已被公认为一项重要的、高附加值的技术。为生产此类产品,超精密加工的研究正在积极进行。此外,生态友好和0%碳正在成为现代工业社会的关键词,超精密加工领域对此的需求也在不断增加。随着工业的进步,环境问题成为人们关注的主要问题,在加工技术领域,切削油造成的环境破坏也成为一个问题。为了解决这一问题,本研究测量了全局进给系统的运动精度,并安装了一个精细伺服系统,使用压电驱动器实时校正进给系统的纳米级运动,以精细驱动刀具来控制加工所需的运动。通过控制超精密加工变量,实时测量切削热生成,建立一种不使用切削油的热电元件干式冷却方法。
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引用次数: 0
Analysis of Inverse Kinematics for Legged Walking and Skated Driving with Hybrid Mobile Robot 混合动力移动机器人腿行滑驱动逆运动学分析
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.067
Chang-Soon Hwang, Ho Lee, Bo-Yeong Kang
Hybrid mobile robot is the system that will practically combine legged walking and skated driving in the same system. Therefore, this robot has own problems of inverse kinematics that are not considered in typical walking robots. In this paper, I fully categorized the inverse kinematics problems for hybrid mobile robot with general motion by walking and driving on an inclined plane, including switching end-effectors between foots and blades. I also solved the inverse kinematics for each case of problems. I here actively adopted the coordinate transformation derived from the inclined plane to cope with the random motion of foots and blades on the plane. I then presented several examples of the inverse kinematics problems with specific situations, and verified the validity of the analysis method from the results.
混合移动机器人是一种将腿式行走和滑式驾驶结合在一起的系统。因此,该机器人具有典型步行机器人所不考虑的逆运动学问题。在本文中,我完整地分类了一般运动的混合式移动机器人在斜面上行走和行驶的逆运动学问题,包括末端执行器在脚和叶片之间的切换。我还解出了每个问题的逆运动学。我在这里积极地采用了由斜面导出的坐标变换来处理脚和叶片在平面上的随机运动。然后,我给出了几个具体情况的运动学逆问题的例子,并从结果中验证了分析方法的有效性。
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引用次数: 0
Study on of Friction and Degradation Characteristics of TPV Glass Run Channel TPV玻璃流道的摩擦与降解特性研究
Q4 Engineering Pub Date : 2023-11-01 DOI: 10.7736/jkspe.023.078
Su-Bin Cha, Junho Bae, Koo-Hyun Chung
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引用次数: 0
Evaluate the Activation Effect according to the Voltage Range 根据电压范围评估激活效果
Q4 Engineering Pub Date : 2023-10-01 DOI: 10.7736/jkspe.023.056
Jung-Soo Kim, Gu Young Cho, Ho-Jun Yoo, Ji-Woong Jeon, Dong-Kun Song, Ye-Rim Kwon, Young-Jo Lee, Seung Hyeok Hong, Su Min Lee, Da Hye Geum
Polymer electrolyte membrane fuel cells (PEMFC) require activation to maximize their performance. Thus, an appropriate activation process is essential for the performance of the fuel cell. In this study, the performance of the fuel cell was investigated by changing the voltage range during the activation process. There were three voltage ranges: 0.3-0.9 V, 0.3-0.6 V, and 0.6-0.9 V. When the fuel cell was activated in the low voltage region, the highest performance was output. On the other hand, it showed the lowest performance at high voltage. The results suggest that it is advantageous to activate the fuel cell with a high current. On the other hand, if activation is performed while outputting at a low current, the generation of water and the electrochemical reaction are insufficient, resulting in a load on the fuel cell. Through this experiment, it was confirmed that the control method greatly affects fuel cell performance when activated.
聚合物电解质膜燃料电池(PEMFC)需要激活才能使其性能最大化。因此,适当的活化过程对燃料电池的性能至关重要。在本研究中,通过改变激活过程中的电压范围来研究燃料电池的性能。有0.3-0.9 V、0.3-0.6 V、0.6-0.9 V三个电压范围。当燃料电池在低压区激活时,输出最高性能。另一方面,它在高电压下表现出最低的性能。结果表明,用大电流激活燃料电池是有利的。另一方面,如果在低电流输出时进行活化,则产生的水和电化学反应不足,导致燃料电池负载。通过实验,证实了控制方法对燃料电池激活后的性能影响较大。
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引用次数: 0
A Comparative Analysis of AEH (Asymptotic Expansion Homogenization) Results and Experimental Findings of Various Additive Manufactured Lattice Structures 不同加性制造晶格结构的渐近膨胀均质化结果与实验结果的比较分析
Q4 Engineering Pub Date : 2023-10-01 DOI: 10.7736/jkspe.023.071
Lopez Reyes Rigoberto, Min-Soo Ghim, Young-Sam Cho
Recently, the demand for lightweight open-pore lattice structures with specific stiffness is increasing in many fields, such as the aeronautical, automotive, mechanical and bone tissue engineering sectors. For each concrete application, there is a need to predict its mechanical properties precisely and efficiently. There are several methods used to analyze the mechanical properties of lattice structures. Among them, the asymptotic expansion homogenization method is a more advantageous approach over the experimental, theoretical, and finite element methods, because it handles some of their limitations such as the time-consuming process, size effect, and the high amount of computational resources needed. Therefore, in this work, we use the asymptotic expansion homogenization method to perform a systematic parametric study to calculate the effective stiffness of different open-pore lattice structures. In addition, the designed models were fabricated using an SLA 3D printer, and the effective stiffness of the fabricated specimens was tested via UTM experiment to validate the numerical results computed by the asymptotic expansion homogenization method. Consequently, it was proved that this method is precise and effective for predicting the mechanical properties of lattice structures.
近年来,航空、汽车、机械和骨组织工程等领域对具有特定刚度的轻量化开孔晶格结构的需求不断增加。对于每种混凝土应用,都需要准确有效地预测其力学性能。有几种方法可以用来分析晶格结构的力学性能。其中,渐近展开均质化方法较实验、理论和有限元方法更有优势,因为它克服了实验、理论和有限元方法的一些局限性,如耗时、尺寸效应和需要大量的计算资源。因此,在这项工作中,我们使用渐近扩展均匀化方法进行系统的参数研究,以计算不同开孔晶格结构的有效刚度。此外,利用SLA 3D打印机制作了所设计的模型,并通过UTM实验测试了制作样品的有效刚度,以验证渐近展开均匀化方法计算的数值结果。结果表明,该方法对预测晶格结构的力学性能是准确有效的。
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引用次数: 0
Study on Fabrication of Closed-cell Aluminum Foam Using Directed Energy Deposition 定向能沉积法制备闭孔泡沫铝的研究
Q4 Engineering Pub Date : 2023-10-01 DOI: 10.7736/jkspe.023.076
Hwa-Jeong Kim, Do-Sik Shim
In this study, based on directed energy deposition (DED) technology, one of the additive manufacturing technologies, a porous material fabricated by mixing various aluminum alloys and foaming agent was manufactured. First, the foaming agent formed pores inside the deposited materials and differences in foaming characteristics were observed depending on the type of aluminum. Also, the foaming characteristics according to the laser power, which is a representative process variable, were analyzed. As a result, a closed-cell porous material with a maximum porosity at a laser power of 1,100 W was manufactured. Results of the compression test showed that the porous material made by the pores generated therein collapses to absorb energy, and the internal pores disappear to become high density. Therefore, Young’s modulus and yield stress were reduced by the pores inside the sample of pure aluminum and Al6063. However, it was found that the specific energy absorption, which is an advantage of the foamed materials, increased compared to non-porous materials. The findings of this study confirmed that it was possible to manufacture DED-applied foam materials using aluminum powder and a foaming agent.
本研究以增材制造技术之一的定向能沉积(DED)技术为基础,通过混合多种铝合金和发泡剂制备了多孔材料。首先,发泡剂在沉积材料内部形成孔隙,并根据铝的类型观察到发泡特性的差异。分析了激光功率作为表征过程变量的发泡特性。在激光功率为1100 W时,制备出最大孔隙率的闭孔多孔材料。压缩试验结果表明,由其中产生的孔隙所制成的多孔材料塌陷吸收能量,内部孔隙消失而高密度。因此,纯铝和Al6063试样内部的孔隙降低了杨氏模量和屈服应力。然而,研究发现,与非多孔材料相比,泡沫材料的比能吸收增加了,这是泡沫材料的一个优势。本研究的结果证实了用铝粉和发泡剂制备ded应用泡沫材料的可能性。
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引用次数: 0
期刊
Journal of the Korean Society for Precision Engineering
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