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Multifunctional biopolymer films with tamarind carbon dots for fruit packaging with antimicrobial, UV barrier, and antioxidant properties 罗望子碳点多功能生物聚合物薄膜,具有抗菌、防紫外线和抗氧化性能
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-17 DOI: 10.1016/j.jtice.2025.106582
Ajith Mohanasundaran, Jongsung Kim

Background

Carbon dots (CDs) sourced from tamarind (TCDs) represent a green approach to improve food packaging performance. Embedding these CDs into a biodegradable polymer system enhances the mechanical strength, optical characteristics, and antimicrobial activity, serving as a sustainable replacement for conventional plastics.

Methods

A multifunctional packaging film was fabricated by blending chitosan, polyvinyl alcohol (PVA), and starch. CDs, synthesized from Malabar tamarind fruit via a hydrothermal method, were then incorporated. The resulting mixture was cast into glass petri dishes and processed using solution casting technique to form uniform films.

Significant findings

The incorporation of well-dispersed TCDs into the polymer film, slightly reduced its transparency but significantly enhanced antioxidant activity, tensile strength, UV-blocking capability, antibacterial effects against Escherichia coli (E. coli) and Staphylococcus aureus (S. aureus). A preservation test assessed titratable acidity (TA %), weight loss, and appearance changes in packaged fruits. Grapes wrapped with 0.50 % TCD-infused polymer films retained higher TA %, lower weight loss, and a fresher appearance for 9 days. Similar results were observed for sliced tomatoes, by preventing shrinkage, overripening, and maintained freshness for 5 days. These findings confirm the potential of the fabricated composite films as a viable and efficient solution for food wrapping applications.
来自罗望子(tcd)的碳点(cd)代表了一种改善食品包装性能的绿色方法。将这些cd嵌入到可生物降解的聚合物体系中,可以提高机械强度、光学特性和抗菌活性,成为传统塑料的可持续替代品。方法采用壳聚糖、聚乙烯醇(PVA)和淀粉共混制备多功能包装膜。用水热法从马拉巴尔罗望子中合成CDs。将得到的混合物浇铸到玻璃培养皿中,并使用溶液浇铸技术进行处理,形成均匀的薄膜。将分散良好的TCDs掺入聚合物膜中,其透明度略有降低,但其抗氧化活性、抗拉强度、抗紫外线能力以及对大肠杆菌(E. coli)和金黄色葡萄球菌(S. aureus)的抗菌作用显著增强。一项保存试验评估了包装水果的可滴定酸度(TA %)、重量损失和外观变化。用0.50% tcd注入聚合物薄膜包裹的葡萄在9天内保持了较高的TA %,较低的重量损失和更新鲜的外观。同样的结果观察到切片西红柿,通过防止收缩,过熟,并保持新鲜5天。这些发现证实了复合薄膜作为一种可行和有效的食品包装解决方案的潜力。
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引用次数: 0
Copper ions on sulfur autotrophic denitrification driven by elemental sulfur (S0-SAD) and coping strategy 铜离子对单质硫驱动的硫自养反硝化作用及应对策略
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-17 DOI: 10.1016/j.jtice.2025.106573
Hongliang Guo , Chongyin Zhu , Jo-Shu Chang , Duu-Jong Lee

Background

In nitrate-polluted wastewater, nitrate (NO3) usually coexists with heavy metal ions, and the presence of heavy metal ions reduces denitrification efficiency. Copper ion (Cu2+) is one of the representative heavy metal ions with the highest biotoxicity and significantly affects biological denitrification systems.

Methods

This study evaluated the effect of Cu2+ on sulfur autotrophic denitrification driven by elemental sulfur (S0-SAD), including nitrogen removal performance, microbial community structure, and functional gene changes.

Significant Findings

The results showed that S0-SAD was very sensitive to Cu2+, and even a low concentration of Cu2+ reduced its denitrification performance. The nonlinear fitting results showed that the half inhibitory effect concentration (IC50) of Cu2+ is about 3.69 mg/L. The concentration of extracellular polymers (EPS) increased significantly in response to Cu2+ stress. The Cu2+-tolerant Proteobacteria dominated the microbial composition of S0-SAD. The main denitrifying bacterial genus, Thiobacillus, was highly sensitive to Cu2+, and its relative abundance decreased significantly under the influence of Cu2+. The community composition evolved towards a high Cu2+-tolerant flora, with Rhodanobacter, Thermithiobacillus, and Mizugakiibacter, which are highly Cu2+-tolerant, being enriched. Expression of key metabolic and denitrification function genes of S0-SAD was suppressed under high Cu2+ stress. Finally, the strategy of reducing the adverse effects of Cu2+ on S0-SAD was proposed.
在硝酸盐污染废水中,硝酸盐(NO3−)通常与重金属离子共存,重金属离子的存在降低了脱硝效率。铜离子(Cu2+)是生物毒性最高的重金属离子代表之一,对生物脱氮系统影响显著。方法研究Cu2+对单质硫驱动的硫自养反硝化(S0-SAD)脱氮性能、微生物群落结构和功能基因变化的影响。结果表明,S0-SAD对Cu2+非常敏感,即使低浓度的Cu2+也会降低其脱氮性能。非线性拟合结果表明,Cu2+的半抑制浓度(IC50)约为3.69 mg/L。细胞外聚合物(EPS)浓度在Cu2+胁迫下显著升高。耐Cu2+的变形杆菌在S0-SAD的微生物组成中占主导地位。主要反硝化菌属硫杆菌对Cu2+高度敏感,其相对丰度在Cu2+的影响下显著降低。群落组成逐渐向高Cu2+耐受性菌群发展,具有高Cu2+耐受性的Rhodanobacter、Thermithiobacillus和mizugakibacter富集。高Cu2+胁迫抑制了S0-SAD关键代谢和反硝化功能基因的表达。最后,提出了降低Cu2+对S0-SAD不利影响的策略。
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引用次数: 0
Solar-driven simultaneous tetracycline degradation and hydrogen peroxide production via concave hollow double-layer polymers 太阳能驱动的同时四环素降解和过氧化氢生产通过凹中空双层聚合物
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-28 DOI: 10.1016/j.jtice.2025.106606
Wen Jiang, Ying Tian, Xinyu Huang, Xinyi Liao, Jiahui Zhu, Chunyi Li, Rongtai Yu

Background

Tetracycline accumulation in nature poses environmental and health risks. This study develops concave hollow double-layer polymers (CHDPs) via modified self-assembly for solar-driven tetracycline degradation and simultaneously produces hydrogen peroxide.

Methods

CHDPs, synthesized from 3-aminophenol and formaldehyde, contain benzoquinone donor-acceptor moieties. This structure enables photocatalytic hydrogen peroxide generation from water and oxygen, as well as the photocatalytic degradation of tetracycline.

Significant findings

CHDP’s polymer has a narrow bandgap, and a concave architecture that enhances light harvesting/charge transfer, which achieves -1390.5 % tetracycline conversion at 447 nm/12 W/pH 10/1 mg l-1 via acidic intermediate generation, and simultaneous H2O2 production was 110.3 mg g-1, and the ability to inhibit the self-decomposition of hydrogen peroxide. The operational stability was >80 % efficiency retention after 4 cycles. CHDPs enable cost-effective pollutant degradation while overcoming infrared-dependent limitations of conventional photocatalysts.
背景:四环素在自然界的积累会带来环境和健康风险。本研究通过改进的自组装方法制备了凹中空双层聚合物(chdp),用于太阳能驱动四环素降解,同时产生过氧化氢。方法以3-氨基酚和甲醛为原料合成含有苯醌给受体的schdps。这种结构使光催化过氧化氢从水和氧生成,以及光催化降解四环素。结果表明:schdp聚合物具有窄带隙和凹结构,增强了光收集和电荷转移,在447 nm/12 W/pH条件下,通过酸性中间体生成- 1390.5%的四环素转化率,同时H2O2产量为110.3 mg g-1,并具有抑制过氧化氢自分解的能力。4次循环后,运行稳定性为80%。chdp使污染物降解具有成本效益,同时克服了传统光催化剂依赖红外的局限性。
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引用次数: 0
Realistic weather-based enhancement of PV cells using nanoparticle-enhanced paraffin, metal foam, and sinusoidal fins 使用纳米颗粒增强石蜡、金属泡沫和正弦鳍对光伏电池进行现实的基于天气的增强
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-15 DOI: 10.1016/j.jtice.2025.106578
M. Sheikholeslami , Q.M.A. Mustafa
<div><h3>Background</h3><div>This work presents a detailed numerical investigation of a photovoltaic–thermal (PVT) unit enhanced with a passive cooling strategy that incorporates phase-change materials (PCMs). The system uses paraffin RT-35HC as its primary PCM to moderate temperature fluctuations in the PV panel.</div></div><div><h3>Methods</h3><div>To substantially boost both thermal and electrical efficiencies, three complementary strategies were implemented: dispersing Al₂O₃ nanoparticles into PCM to create a nano-enhanced PCM (NEPCM), incorporating sinusoidal metallic fins, and embedding copper foam to enhance heat conduction. Four distinct system configurations were analyzed: (1) a baseline model with plain PCM, (2) PCM integrated with rectangular fins, (3) PCM with sinusoidal fins, and (4) an advanced hybrid design combining NEPCM, sinusoidal fins, and porous foam. To ensure accuracy, the numerical model was validated using two separate experimental benchmarks—one assessing melting behavior in finned enclosures, and the other evaluating a PV panel's thermal response under actual solar exposure. Simulations were conducted under realistic environmental conditions using weather and solar data from Delhi. Unsteady, two-dimensional numerical simulations were carried out in ANSYS FLUENT, incorporating variations in solar radiation over time. Periodic boundary conditions were applied to the sidewalls to replicate continuous PV panel arrays.</div></div><div><h3>Significant findings</h3><div>The findings strongly confirm the effectiveness of the integrated cooling methods. At 13:00, the integrated cooling configuration resulted in a 3.11% decrement in the module temperature, resulting in a notable boost in electrical output. Additionally, the liquid fraction (LF) rose significantly—by nearly 114.56%—due to enhanced thermal response in the improved system. The integration of NEPCM, porous foam, and sinusoidal fins enabled both rapid and delayed cooling effects, effectively lowering peak temperatures and ensuring stable system operation throughout the day. Electrical efficiency (η<sub>el</sub>) improvements of 2.62%, 5.02%, and 3.35% were recorded at 10:00, 13:00, and 16:00, respectively. The top-performing configuration at 13:00 achieved a 15.43% increase in η<sub>el</sub> relative to a panel operating without any cooling. The setup also demonstrated superior thermal inertia, maintaining higher thermal efficiency during the late-day cooling period, with a 53.6% improvement at 13:00. Overall system efficiency peaked at 98.36% in the enhanced case versus 66.47% in the base case—an increase of around 47.1%. In terms of environmental impact, the best system achieved a 9.71% improvement in CO₂ emission reduction over the uncooled panel, with total mitigation reaching 447.28 tons. Based on the economic assessment, the system yields a total profit of approximately $3,315.78 after 20 years of operation. These outcomes highlight the potential of integrating
本研究对采用相变材料(PCMs)的被动冷却策略增强的光伏-热(PVT)单元进行了详细的数值研究。该系统使用石蜡RT-35HC作为其主要PCM,以调节PV面板的温度波动。方法为了大幅提高热效率和电效率,采用了三种互补策略:将Al₂O₃纳米颗粒分散到PCM中形成纳米增强型PCM (NEPCM),加入正弦金属翅片,以及嵌入泡沫铜以增强热传导。分析了四种不同的系统配置:(1)平面PCM的基线模型,(2)集成矩形鳍片的PCM,(3)集成正弦鳍片的PCM,以及(4)结合NEPCM、正弦鳍和多孔泡沫的先进混合设计。为了确保准确性,数值模型使用两个独立的实验基准进行验证-一个评估翅片外壳的熔化行为,另一个评估光伏电池板在实际太阳照射下的热响应。利用来自德里的天气和太阳数据,在真实的环境条件下进行了模拟。在ANSYS FLUENT中进行了非定常二维数值模拟,考虑了太阳辐射随时间的变化。将周期性边界条件应用于侧壁以复制连续PV面板阵列。重大发现这些发现有力地证实了综合冷却方法的有效性。在13:00时,集成冷却配置导致模块温度下降3.11%,导致电力输出显着提高。此外,由于改进后系统的热响应增强,液体分数(LF)显著提高了近114.56%。NEPCM、多孔泡沫和正弦翅片的集成实现了快速和延迟冷却效果,有效降低峰值温度,确保系统全天稳定运行。在10:00、13:00和16:00时,电效率分别提高了2.62%、5.02%和3.35%。与没有任何冷却的面板相比,在13:00时表现最佳的配置使η - el增加了15.43%。该装置还表现出优异的热惯性,在晚些时候的冷却期间保持较高的热效率,在13:00时提高了53.6%。在增强的情况下,整个系统效率达到了98.36%的峰值,而在基本情况下为66.47%,大约增加了47.1%。在环境影响方面,与非制冷面板相比,最佳系统的CO₂减排量提高了9.71%,总减排量达到447.28吨。根据经济评估,该系统运行20年后的总利润约为3,315.78美元。这些结果突出了在现实条件下将NEPCM、金属泡沫和正弦鳍片集成到PVT系统中的潜力,为实现更高效和可持续的太阳能技术提供了可行的途径。
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引用次数: 0
Multi-functional composite coatings for magnesium alloys integrating photodynamic, photothermal and anti-corrosion 集光动力、光热、防腐于一体的镁合金多功能复合涂层
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-17 DOI: 10.1016/j.jtice.2025.106586
Ru Bai , Caili Wang , Zehan Li , Yuhang Miao , Haoyang Tao , Li Wang

Background

Magnesium alloys hold great promise for medical applications due to their high biocompatibility and mechanical properties. However, their rapid corrosion in the body and susceptibility to infections pose significant challenges.

Method

To address these issues, we developed a multifunctional MAO/F/ETPR/Gel composite coating on AZ31B magnesium alloy. This coating integrates photothermal agents (FePC) and ErTm@PDA-RB nanoparticles within a micro-arc oxidation (MAO) layer, sealed with a gelatin layer.

Significant Findings

After the MAO/F/ETPR/Gel coating is applied to the magnesium alloy, the corrosion current density decreases by about two orders of magnitude, demonstrating markedly improved corrosion resistance. Compared with bare magnesium alloy, the coating demonstrates improved antibacterial properties with an antibacterial rate of 99.15 % against Escherichia coli under 980 nm light irradiation. Additionally, it exhibits minimal cytotoxicity to HL-7702 human liver cells, confirming its biocompatibility. This innovative coating combines photodynamic and photothermal therapies, activated by a single near-infrared light source, to address the challenges of rapid degradation and postoperative infections. Our study provides a novel solution for enhancing the performance of magnesium alloy implants in biomedical applications.
镁合金具有良好的生物相容性和力学性能,在医疗领域具有广阔的应用前景。然而,它们在体内的快速腐蚀和对感染的易感性构成了重大挑战。方法针对这些问题,在AZ31B镁合金表面制备了MAO/F/ETPR/Gel复合涂层。这种涂层将光热剂(FePC)和ErTm@PDA-RB纳米颗粒集成在微弧氧化(MAO)层中,并用明胶层密封。结果表明:在镁合金表面涂覆MAO/F/ETPR/Gel涂层后,镁合金的腐蚀电流密度降低了约2个数量级,耐蚀性明显提高。与裸镁合金相比,该涂层在980 nm光照射下对大肠杆菌的抑菌率达到99.15%。此外,它对HL-7702人肝细胞表现出最小的细胞毒性,证实了其生物相容性。这种创新的涂层结合了光动力和光热疗法,由一个近红外光源激活,以解决快速降解和术后感染的挑战。我们的研究为提高镁合金植入物在生物医学应用中的性能提供了一种新的解决方案。
{"title":"Multi-functional composite coatings for magnesium alloys integrating photodynamic, photothermal and anti-corrosion","authors":"Ru Bai ,&nbsp;Caili Wang ,&nbsp;Zehan Li ,&nbsp;Yuhang Miao ,&nbsp;Haoyang Tao ,&nbsp;Li Wang","doi":"10.1016/j.jtice.2025.106586","DOIUrl":"10.1016/j.jtice.2025.106586","url":null,"abstract":"<div><h3>Background</h3><div>Magnesium alloys hold great promise for medical applications due to their high biocompatibility and mechanical properties. However, their rapid corrosion in the body and susceptibility to infections pose significant challenges.</div></div><div><h3>Method</h3><div>To address these issues, we developed a multifunctional MAO/F/ETPR/Gel composite coating on AZ31B magnesium alloy. This coating integrates photothermal agents (FePC) and <strong>ErTm@PDA-RB</strong> nanoparticles within a micro-arc oxidation (MAO) layer, sealed with a gelatin layer.</div></div><div><h3>Significant Findings</h3><div>After the MAO/F/ETPR/Gel coating is applied to the magnesium alloy, the corrosion current density decreases by about two orders of magnitude, demonstrating markedly improved corrosion resistance. Compared with bare magnesium alloy, the coating demonstrates improved antibacterial properties with an antibacterial rate of 99.15 % against <em>Escherichia coli</em> under 980 nm light irradiation. Additionally, it exhibits minimal cytotoxicity to HL-7702 human liver cells, confirming its biocompatibility. This innovative coating combines photodynamic and photothermal therapies, activated by a single near-infrared light source, to address the challenges of rapid degradation and postoperative infections. Our study provides a novel solution for enhancing the performance of magnesium alloy implants in biomedical applications.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"182 ","pages":"Article 106586"},"PeriodicalIF":6.3,"publicationDate":"2026-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145788172","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Corrosion inhibition of cold rolled steel in phosphoric acid solution using Camellia oleifera shell extracts and iodide ions 油茶壳提取物和碘离子对冷轧钢在磷酸溶液中的缓蚀作用
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-11 DOI: 10.1016/j.jtice.2025.106574
Zonghui Jiang , Shuduan Deng , Xianghong Li

Background

Plant-based inhibitors have received much attention as environmentally friendly inhibitors for steel. However, most plant-based inhibitors are usually less effective than conventional organic inhibitors. Therefore, plant-based inhibitors require being mixed with another compound to enhance inhibition effect. In this study, Camellia oleifera shell extracts (COSE) was obtained by reflux extraction. Inhibition properties of COSE and potassium iodide (KI) on cold-rolled steel (CRS) in H3PO4 were systematically investigated with aim of expanding practical utilization of Camellia oleifera shell waste.

Methods

Inhibition properties of COSE before and after compounding with KI were investigated using weight loss method, potentiodynamic polarization (PDP), electrochemical impedance spectroscopy (EIS), scanning electron microscopy (SEM), contact angle, X-ray photoelectron spectroscopy (XPS), confocal laser scanning microscopy (CLSM) and atomic force microscopy (AFM). Adsorption behavior of COSE and COSE/KI at metal/solution interface was investigated by isothermal adsorption model. Finally, functional group information and main components of COSE were analyzed by Fourier transform infrared spectroscopy (FTIR), ultraviolet-visible spectroscopy (UV–vis).

Significant findings

Green corrosion inhibitor composed of COSE and synergistic iodide ions (I) was examined for phosphoric acid (H3PO4). Weight loss and electrochemical tests revealed that the combined COSE/KI system achieved a maximum inhibition efficiency of 97.84 %, outperforming COSE alone. Adsorption studies confirmed that COSE and COSE/KI follow Langmuir isotherm on CRS surface, indicating strong adsorption driven by COSE’s displacement of water molecules. The ΔGads0 for COSE and COSE/KI were -20.83 and -30.44 kJ mol−1, respectively. Electrochemical analysis demonstrated effective anodic and cathodic inhibition by COSE/KI, while surface characterization validated the formation of a synergistic adsorption film. FTIR analysis showed that COSE contains many unsaturated organic compounds with polar functional groups.
植物基抑制剂作为环境友好型的钢铁抑制剂受到了广泛的关注。然而,大多数基于植物的抑制剂通常不如传统的有机抑制剂有效。因此,植物基抑制剂需要与另一种化合物混合以增强抑制效果。以油茶为原料,采用回流提取法提取油茶壳提取物(COSE)。为扩大油茶壳废弃物的实际利用,系统研究了COSE和碘化钾(KI)在H3PO4中对冷轧钢(CRS)的抑制性能。方法采用失重法、动电位极化(PDP)、电化学阻抗谱(EIS)、扫描电镜(SEM)、接触角、x射线光电子能谱(XPS)、共聚焦激光扫描显微镜(CLSM)和原子力显微镜(AFM)等方法研究了COSE与KI复配前后的抑制性能。采用等温吸附模型研究了COSE和COSE/KI在金属/溶液界面的吸附行为。最后利用傅里叶变换红外光谱(FTIR)、紫外-可见光谱(UV-vis)分析了COSE的官能团信息和主要成分。研究了由COSE和协同碘离子(I−)组成的绿色缓蚀剂对磷酸(H3PO4)的腐蚀作用。失重和电化学试验表明,COSE/KI复合体系的最大缓蚀率为97.84%,优于单独使用COSE。吸附研究证实,COSE和COSE/KI在CRS表面遵循Langmuir等温线,表明COSE对水分子的置换驱动了较强的吸附作用。COSE和COSE/KI的ΔGads0分别为-20.83和-30.44 kJ mol−1。电化学分析表明,COSE/KI具有有效的阳极和阴极抑制作用,而表面表征证实了协同吸附膜的形成。红外光谱分析表明,COSE中含有大量带极性官能团的不饱和有机化合物。
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引用次数: 0
Preparation process optimization and nanoscale size effects of low-loading Pd/C catalysts for rosin disproportionation 低负载Pd/C松香歧化催化剂的制备工艺优化及纳米尺寸效应
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-25 DOI: 10.1016/j.jtice.2025.106599
Yifan Niu , Jinhao Zheng , Siyu Gong , Xian Zhou , Shaohua Ju , Xiangguang Bi , Hongbo Peng

Background

Designing cost-effective noble metal catalysts for industrial applications demands precise control over nanoparticles (NPs) size and synthesis protocols. This study focuses on optimizing low-loading (1.00 wt%) Pd/C catalysts for rosin disproportionation (RD), targeting enhanced catalytic efficiency through nanoscale synthesis control.

Methods

Three synthesis strategies (impregnation, hydrosol, and deposition-precipitation) combined with reductants (glycol, hydrazine hydrate, and NaBH4) were compared to regulate Pd NPs size. The NaBH4/Pd molar ratio (22.7), temperature (65 °C), and duration (4 h) were systematically optimized via response surface methodology (RSM). Advanced characterization (High-angle annular dark-field scanning transmission electron microscope (HR-TEM), X-ray Diffraction (XRD), specific surface area (SSA), X-ray photoelectron spectroscopy (XPS)) correlated NP size (3.42–6.88 nm) and surface valence states with catalytic performance.

Significant findings

The deposition-precipitation method with NaBH4 reduction produced relatively small Pd NPs (3.42 nm) with moderate dispersion, achieving a 52.64% dehydroabietic acid (DAA) yield and 0.10% residual abietic acid (AA), meeting LY/T 1357–2008 standards. RSM optimization further increased the DAA yield to 53.54%. A distinct inverse correlation between Pd NP size (3.42–6.88 nm) and DAA productivity highlighted the critical role of nanoscale engineering: Smaller NPs increased accessible surface Pd atoms, accelerating hydrogen transfer kinetics. This work establishes a scalable framework for industrial catalyst design by integrating nanoscale control of Pd NPs with process optimization to minimize precious metal usage while maximizing performance.
为工业应用设计具有成本效益的贵金属催化剂需要精确控制纳米颗粒(NPs)的大小和合成方案。本研究的重点是优化低负荷(1.00 wt%) Pd/C催化剂用于松香歧化(RD),旨在通过纳米级合成控制提高催化效率。方法比较三种合成策略(浸渍、纯溶胶和沉积沉淀)结合还原剂(乙二醇、水合肼和NaBH4)对Pd NPs大小的调节作用。通过响应面法(RSM)对NaBH4/Pd的摩尔比(22.7)、温度(65℃)和持续时间(4 h)进行了系统优化。高级表征(高角度环形暗场扫描透射电子显微镜(HR-TEM)、x射线衍射(XRD)、比表面积(SSA)、x射线光电子能谱(XPS))将NP尺寸(3.42-6.88 nm)和表面价态与催化性能相关联。NaBH4还原沉积-沉淀法制备的Pd NPs尺寸较小(3.42 nm),分散度中等,脱氢枞酸(DAA)收率为52.64%,残留枞酸(AA)为0.10%,符合LY/T 1357-2008标准。RSM优化进一步提高了DAA收率至53.54%。Pd NP尺寸(3.42-6.88 nm)与DAA生产率之间明显的负相关关系突出了纳米工程的关键作用:较小的NP增加了可接近的表面Pd原子,加速了氢转移动力学。这项工作建立了一个可扩展的工业催化剂设计框架,通过将Pd NPs的纳米级控制与工艺优化相结合,以最大限度地减少贵金属的使用,同时最大限度地提高性能。
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引用次数: 0
Heat-integrated reactive-extractive distillation with internally integrated preconcentration for energy-efficient separation of multi-azeotropic mixture 内集成预富集热集成反应萃取精馏高效分离多共沸混合物
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-10 DOI: 10.1016/j.jtice.2025.106575
Tianshuo Zheng , Qiuyu Wang , Bo Zhang , Jiaxing Zhu
Background: Efficient treatment of multi-azeotropic mixtures such as tetrahydrofuran (THF)/methanol (MeOH)/methyl acetate (MeAc) remains a critical challenge. Reactive-extractive distillation (RED) has recently been developed for separating MeOH/MeAc-containing multi-azeotropes, while exhibiting high energy demands for THF-rich feeds.
Methods: Using THF/MeOH/MeAc as a case study, this study proposes a novel intensified separation strategy for MeOH/MeAc-containing multi-azeotropic systems via combining RED, preconcentration, and heat integration (HI). Two baseline processes, three-column reactive-extractive distillation (TCRED) and extractive-reactive distillation (TCERD) are initially developed. By integrating preconcentration columns (IDC) in extractive and solvent recovery sections, TCRED-IDC and TCERD-IDC configurations are respectively proposed. Subsequently, process optimizations are conducted, followed by HI implementation, yielding the final HITCRED-IDC and HITCERD-IDC as process intensification configurations. Finally, key performance evaluation is used to highlight the proposed RED processes.
Significant finding: HITCRED-IDC and HITCERD-IDC demonstrates superior performance over the corresponding baseline processes, achieving 15.9 % and 27.6 % TAC reductions, 28.4 % and 57.8 % exergy efficiency improvements, and 16.5 % and 25.6 % CO₂ emission reductions. Additionally, all proposed configurations outperform recently reported four-column extractive distillation, with 27.4 %–54.5 % TAC reductions, 22.1 %–55.7 % CO₂ emission reductions, and 295 %–753 % exergy efficiency improvement. This work successfully integrates IDC and HI within RED systems for energy-efficient processing of MeOH/MeAc-containing azeotropic mixtures.
背景:高效处理四氢呋喃(THF)/甲醇(MeOH)/乙酸甲酯(MeAc)等多共沸混合物仍然是一个严峻的挑战。反应萃取精馏(RED)最近被开发用于分离含有MeOH/ meac的多共沸物,同时对富含thf的进料具有高能量需求。方法:以THF/MeOH/MeAc为例,提出了一种结合RED、预富集和热集成(HI)的新型强化分离策略,用于含MeOH/MeAc多共沸体系。最初开发了两个基线工艺,三柱反应萃取精馏(TCRED)和萃取反应精馏(TCERD)。通过整合萃取段和溶剂回收段的预富集柱(IDC),分别提出了TCRED-IDC和TCERD-IDC配置。随后,进行流程优化,然后实施HI,产生最终的HITCRED-IDC和HITCERD-IDC作为流程强化配置。最后,使用关键绩效评估来突出提出的RED过程。重大发现:HITCRED-IDC和HITCERD-IDC在相应的基线过程中表现出卓越的性能,TAC减少15.9%和27.6%,火用效率提高28.4%和57.8%,二氧化碳排放量减少16.5%和25.6%。此外,所有建议的配置都优于最近报道的四柱萃取精馏,TAC减少27.4% - 54.5%,CO₂排放量减少22.1% - 55.7%,火用效率提高295% - 753%。这项工作成功地将IDC和HI集成到RED系统中,用于高效处理含MeOH/ meac的共沸混合物。
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引用次数: 0
Selective regulation of oxygen transfer over Mn porphyrin-based organic polymers enables the mild aerobic epoxidation of isobutylene 锰卟啉基有机聚合物上氧转移的选择性调节使异丁烯的轻度好氧环氧化成为可能
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-18 DOI: 10.1016/j.jtice.2025.106579
Xiaodao Liang , Yaorong He , Chao Xiong , Hongbing Ji , Yan Yang

Background

Oxygen activation is a critical step in oxidation reactions for energy conversion and fine chemical synthesis, with its efficiency directly determining catalytic performance and industrial applicability. The main challenges are the high activation energy barriers and low target product selectivity caused by the inherent inertness of molecular oxygen. To address these issues, this study draws on the advantages of biomimetic catalysis using metal porphyrins and synthesizes a series of porphyrin-based organic polymers (Metal-Por-POPs) to achieve efficient aerobic epoxidation of olefins.

Method

A series of metalloporphyrin-based organic polymers were synthesized and thoroughly characterized using techniques such as SEM, XRD, and XPS. The catalytic performance was systematically evaluated under various conditions, including catalyst types, oxidant amount, reaction time, and temperature.

Significant finding

Using Mn-Por-POP as a catalyst, isobutylene was converted to the corresponding epoxide within 1 h at room temperature with a selectivity of up to 96.4 %. The catalyst also demonstrated excellent recyclability and broad substrate adaptability, maintaining over 96 % epoxide selectivity after five consecutive reaction cycles. Mechanistic studies via EPR and HRMS revealed that Mn-Por-POP promoted the generation of acyl radicals from isobutyraldehyde under aerobic conditions. These radicals subsequently reacted with molecular oxygen to form acylperoxy radicals, which facilitate the highly selective epoxidation of alkenes.
氧活化是氧化反应中能量转化和精细化工合成的关键步骤,其效率直接决定了催化性能和工业适用性。主要的挑战是分子氧固有惰性导致的高活化能垒和低目标产物选择性。为了解决这些问题,本研究利用金属卟啉仿生催化的优势,合成了一系列基于卟啉的有机聚合物(metal - por - pop),以实现烯烃的高效好氧环氧化。方法合成了一系列金属卟啉基有机聚合物,并用SEM、XRD、XPS等技术对其进行了表征。系统评价了催化剂类型、氧化剂用量、反应时间、温度等条件下的催化性能。以mn - ppo - pop为催化剂,室温下异丁烯在1 h内转化为相应的环氧化物,选择性高达96.4%。该催化剂还表现出优异的可回收性和广泛的底物适应性,在连续五个反应循环后保持超过96%的环氧化物选择性。通过EPR和HRMS进行的机制研究表明,Mn-Por-POP在有氧条件下促进异丁醛生成酰基自由基。这些自由基随后与分子氧反应形成酰基过氧自由基,促进烯烃的高选择性环氧化。
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引用次数: 0
Engineering densely accessible FeNₓ sites in straw-derived hierarchical porous carbon for enhanced ORR catalysis and environmental remediation 在秸秆衍生的分层多孔碳中设计密集可达的FeNₓ位点,用于增强ORR催化和环境修复
IF 6.3 3区 工程技术 Q1 ENGINEERING, CHEMICAL Pub Date : 2026-05-01 Epub Date: 2025-12-17 DOI: 10.1016/j.jtice.2025.106576
Xu YANG , Qiao PENG , Huijie GAO , Baiqiang LIU , Yiyu CHEN , Bolong JIANG , Hua SONG

Background

Efficient non-precious oxygen reduction reaction (ORR) catalysts like Fe-N-C are essential for microbial fuel cells (MFCs). However, they often suffer from limited active site accessibility and suboptimal structure. Biomass-derived carbon combined with rational heteroatom doping offers a promising solution.

Methods

A Fe-N co-doped micro/mesoporous carbon catalyst (FeNCN-H) was synthesized via a one-pot polycondensation-pyrolysis strategy using ammonium ferric citrate as multifunctional Fe/N/structural precursor.

Significant Findings

The incorporation of ammonium ferric citrate proved instrumental in generating a high-surface-area hierarchical pore structure alongside the biochar component, while also facilitating the formation of FeNₓ sites, Pyridinic N, and Graphitic N. This optimization of pore structure, active sites, and conductivity endowed FeNCN-H with superior ORR performance. The catalyst achieved a limiting current density of –6.37 mA cm⁻² and a peak power density of 814.1 mW cm⁻², outperforming control samples and approaching commercial Pt/C. Moreover, the catalyst demonstrated excellent environmental applicability, achieving removal efficiencies of 95.1% for COD, 94.1% for phenol, and 98.3% for methylene blue in wastewater treatment.
Fe-N-C等高效非贵重氧还原反应(ORR)催化剂是微生物燃料电池(mfc)必不可少的催化剂。然而,它们经常受到有限的活性站点可达性和次优结构的影响。生物质衍生碳与合理杂原子掺杂相结合是一种很有前途的解决方案。方法以柠檬酸铁铵为多功能Fe/N/结构前驱体,采用一锅缩聚热解法合成Fe-N共掺杂微介孔碳催化剂(FeNCN-H)。重要发现柠檬酸铁铵的掺入有助于与生物炭组分一起产生高表面积的分层孔结构,同时也促进了FeNₓ位点、吡啶N和石墨N的形成。这种孔结构、活性位点和电导率的优化使FeNCN-H具有优越的ORR性能。催化剂的极限电流密度为-6.37 mA cm - 2,峰值功率密度为814.1 mW cm - 2,优于对照样品,接近商业Pt/C。此外,该催化剂表现出良好的环境适用性,在废水处理中对COD的去除率为95.1%,对苯酚的去除率为94.1%,对亚甲基蓝的去除率为98.3%。
{"title":"Engineering densely accessible FeNₓ sites in straw-derived hierarchical porous carbon for enhanced ORR catalysis and environmental remediation","authors":"Xu YANG ,&nbsp;Qiao PENG ,&nbsp;Huijie GAO ,&nbsp;Baiqiang LIU ,&nbsp;Yiyu CHEN ,&nbsp;Bolong JIANG ,&nbsp;Hua SONG","doi":"10.1016/j.jtice.2025.106576","DOIUrl":"10.1016/j.jtice.2025.106576","url":null,"abstract":"<div><h3>Background</h3><div>Efficient non-precious oxygen reduction reaction (ORR) catalysts like Fe-N-C are essential for microbial fuel cells (MFCs). However, they often suffer from limited active site accessibility and suboptimal structure. Biomass-derived carbon combined with rational heteroatom doping offers a promising solution.</div></div><div><h3>Methods</h3><div>A Fe-N co-doped micro/mesoporous carbon catalyst (FeNC<img>N-H) was synthesized via a one-pot polycondensation-pyrolysis strategy using ammonium ferric citrate as multifunctional Fe/N/structural precursor.</div></div><div><h3>Significant Findings</h3><div>The incorporation of ammonium ferric citrate proved instrumental in generating a high-surface-area hierarchical pore structure alongside the biochar component, while also facilitating the formation of FeNₓ sites, Pyridinic N, and Graphitic N. This optimization of pore structure, active sites, and conductivity endowed FeNC<img>N-H with superior ORR performance. The catalyst achieved a limiting current density of –6.37 mA cm⁻² and a peak power density of 814.1 mW cm⁻², outperforming control samples and approaching commercial Pt/C. Moreover, the catalyst demonstrated excellent environmental applicability, achieving removal efficiencies of 95.1% for COD, 94.1% for phenol, and 98.3% for methylene blue in wastewater treatment.</div></div>","PeriodicalId":381,"journal":{"name":"Journal of the Taiwan Institute of Chemical Engineers","volume":"182 ","pages":"Article 106576"},"PeriodicalIF":6.3,"publicationDate":"2026-05-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145788177","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
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Journal of the Taiwan Institute of Chemical Engineers
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