In micellar-enhanced ultrafiltration (MEUF) the aggregates of small dye molecules with surfactant are retained on the membrane surface.
Sodium montmorillonite (Na-MMT) nano clay particles were incorporated into the growing polymer matrix during the emulsion polymerization of acrylonitrile (AN) with acrylic acid/sodium acrylate (AA/NaAA) at varied comonomer ratios to prepare different nanocomposites. UF membranes were prepared from these composites by phase inversion at varied casting conditions. These casting variables were optimized with a Box-Behnken Design (BBD) of the response surface methodology (RSM) model for a MEUF of 50 mg/L of a cationic dye methylene blue (MB) in the presence of 10 mM of an anionic surfactant sodium dodecyl sulfate (SDS). The polymer and the UF membranes prepared with the optimized composition were also characterized and used for permeation flux and rejection% at varied process conditions. The parameters of resistance series model and micellar efficiency were estimated.
The membrane prepared with the AN:AA-NaAA molar ratio/clay weight%/evaporation time/gel temperature of 5:1/ 1 %/109 s/30 °C and SDS concentration of 10 mM showed an optimized flux/rejection of 555.1 Lm-2h-1 /95 % in a cross flow mode at a 3 bar operating pressure . The unfilled membrane with a similar composition showed a flux/rejection of 566.5 Lm-2h-1 /93 %.
FCC is the core of refining technologies for production of high-valued chemicals including, light olefins, and fuels. Global capacity of catalytic cracking unites is projected to grow from 14.4 to 15.8 million barrels per day from 2022 to 2026. Moreover, global production of 57 % ethylene, 42 % propylene and 69 % butylene is based on deep/fluid catalytic cracking. Therefore, optimization of catalytic cracking process is our indispensable industrial approach.
This study is optimization of industrial catalytic cracking unit for maximizing the yield of light gases, gasoline and gasoil conversion using CFD calculations. Hydrodynamic behavior and performance of the riser-reactor was investigated at severe operating conditions, including feed temperature, catalyst temperature and catalyst to oil ratio (CTO) in the range of 788–903 K, 813–1013 K and 6–18, respectively. New characterization models were proposed for macroscopic chemical-dynamic behavior of the process. Models validated with ANOVA analysis, RSM methodology.
Results showed that the maximum products yield and gasoil conversion occur between 4 and 8 s. It was obtained that the maximum yield of nearly 12 wt% light gases, 38–39 wt% gasoline and 54 % conversion is possible for this geometry of industrial unit via optimization of operating conditions. Coefficients of obtained models and interactive patterns of operating conditions showed that CTO is the most influential parameter on riser-reactor performance.
Material degradation is a major issue that has been the subject of intense research and investigation by the scientific community. It has harmful consequences that require serious and careful intervention. However, restrictions on the use of inhibitors containing toxic compounds pose a significant challenge to the implementation of effective corrosion treatments. This has necessitated a continuous search for new and innovative ways to protect against material damage. Plant-derived natural inhibitors offer several advantages, including potent inhibitory effects, lack of toxicity, biodegradability, and environmentally sustainable origins. The purpose of this research was to evaluate the corrosion resistance of API5LX60 carbon steel in a 3.5 % NaCl environment using Trifolium repens as an environmentally friendly inhibitor.
The inhibitor extract was analysed using Fourier Transform Infrared (FTIR) spectroscopy. However, gravimetry and electrochemical methods (potentiodynamic polarization and electrochemical impedance spectroscopy (EIS)) were used to investigate the corrosion behaviour. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) were used to examine the surface morphology.
After testing a range of concentrations in a 3.5 % NaCl medium, the highest level of inhibition (98 %) was obtained at 20 ppm, confirming the mixed action of the inhibitor with predominantly cathodic action. The inhibition mechanism involved physical adsorption on metal surfaces according to the Langmuir model, which enhances the corrosion-inhibiting ability; the extract forms a protective layer that successfully inhibits corrosion, as confirmed through electrochemical and surface analysis. These results demonstrate that the extract acts as a potent anticorrosive agent.
Aripiprazole is a poorly water-soluble antipsychotic drug with limited bioavailability due to its low dissolution rate. This study aimed to enhance its dissolution rate by designing and producing amorphous solid dispersion (ASD) microparticles using polyvinylpyrrolidone (PVP) as a polymeric excipient, utilizing the supercritical antisolvent (SAS) process.
To achieve a satisfactory ASD formulation, a mixed solvent system was screened for SAS operation. Additionally, the effects of various SAS parameters, including drug/polymer ratio, operating temperature, operating pressure, CO2 flow rate, solution flow rate, nozzle diameter, and solution concentration, on the design of ASD microparticles were investigated. The solid-state properties of SAS-processed samples were compared with unprocessed aripiprazole and PVP through SEM, PXRD, DSC, and FTIR analyses.
By optimizing the SAS operating parameters, quasi-spherical ASD microparticles with a mean size of about 1 μm were successfully produced. The total powder recovery exceeded 90 %, and the total solution concentration could be increased up to 100 mg/ml to achieve high throughput. The dissolution rate study indicated that the dissolution of the SAS-produced ASD formulation was significantly enhanced approximately 29 times compared to the physical mixture of aripiprazole and PVP.
Surface-enhanced Raman scattering (SERS) is commonly used for material detection but usually exhibits low sensitivity to concentration changes. Here, we propose a novel method based on analyte-induced hot spots to enhance its sensitivity.
SERS substrates were prepared by thermally depositing silver onto glass slides, followed by plasma treatment in a mixed atmosphere of air and oxygen. This treatment altered the silver morphology, increasing the separation between Ag nanoparticles (AgNPs) and initially inhibiting hot spot formation. Consequently, the substrates exhibited low SERS efficiency due to limited hot spot development. Interestingly, upon introducing an aqueous analyte onto the substrate, AgNP aggregation occurred, leading to the formation of numerous hot spots that showed a positive correlation with analyte concentration. This positive correlation significantly enhanced SERS sensitivity to concentration variations.
The proposed technique effectively distinguishes adenine analytes, demonstrating a twofold difference across a concentration range of 2 × 10−6 to 2 × 10−4 M, supported by non-overlapping error bars in the SERS signals. Our research introduces an innovative method that utilizes analyte-induced hot spots to significantly enhance SERS effectiveness in distinguishing between different concentrations of chemical solutions. This advancement represents a significant step forward in achieving precise quantitative SERS detection.