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Optimal Control of the Dynamics of Physical and Chemical Processes of Blending and Melting of Copper Concentrates 铜精矿混合和熔炼的物理和化学过程动态优化控制
Q3 Engineering Pub Date : 2024-07-17 DOI: 10.46300/9104.2024.18.4
A. Kalizhanova, U. Imanbekova, A. Kozbakova, A. Imanbekova, A. Utegenova
This paper presents the developed model of dynamics of the physicochemical processes of electromelting of copper concentrates, which was obtained taking into account the available a priori information, which makes allowance for the main features of an object and describes the change of the basic variables of the process state (quantitative aspects of material flows and power, the composition of charge, matte, and slag). Such a model can be used in the field of automation of technological processes in metallurgical and mechanical engineering, and manufacturing. Due to the complexities of the technological process, it was advisable to use classical methods.
本文介绍了所开发的铜精矿电解物理化学过程动力学模型,该模型是在考虑了现有先验信息的基础上获得的,它考虑了对象的主要特征,并描述了过程状态基本变量的变化(物料流和功率的定量方面、炉料、锍和渣的成分)。这种模型可用于冶金、机械工程和制造领域的技术过程自动化。由于技术过程的复杂性,建议使用经典方法。
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引用次数: 0
Application of SAW Technique for Finding the Best Dressing Mode for Surface Grinding Hardox 500 应用声表面波技术寻找表面磨削 Hardox 500 的最佳修整模式
Q3 Engineering Pub Date : 2024-06-07 DOI: 10.46300/9104.2024.18.3
Dinh Van Thanh, Vu Duc Binh, Vu Duong, Lưu Anh Tùng, Tran Quoc Hung
This paper presents the findings from the multi-criteria decision-making (MCDM) approach study on selecting the best dressing mode (DM) for surface grinding (SG) Hardox 500. The study employed the Simple Additive Weighting (SAW) approach to solve the MCDM problem, and the Entropy method was utilized to estimate the weights of the criteria. Moreover, material removal rate (MRR) and surface roughness (RS) were selected as the two criteria for the investigation. Additionally, the five dressing parameters - fine dressing depth (Tf), rough dressing depth (Tr), rough dressing times (Nr), and non-feeding dressing (Nnon) - were investigated. 16 L16 (44x21) experimental runs were also designed and executed. For the first time, the MCDM for the SG process of Hardox 500 has been successfully solved using the SAW approach. From the results of the work, alternative No. 5 is the best option and the ideal input parameters (IP) of the dressing process were proposed.
本文介绍了为表面磨削 (SG) Hardox 500 选择最佳修整模式 (DM) 的多标准决策 (MCDM) 方法研究结果。该研究采用简单加权法(SAW)来解决 MCDM 问题,并利用熵法来估算标准的权重。此外,研究还选择了材料去除率(MRR)和表面粗糙度(RS)作为两个标准。此外,还研究了五个修整参数--精修深度 (Tf)、粗修深度 (Tr)、粗修次数 (Nr) 和不进料修整 (Nnon)。还设计并执行了 16 L16(44x21)实验运行。首次使用 SAW 方法成功解决了 Hardox 500 SG 过程的 MCDM 问题。从工作结果来看,备选方案 5 是最佳方案,并提出了选矿工艺的理想输入参数 (IP)。
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引用次数: 0
Model for Calculating Stress Intensity Factors for an Inclined Crack at the Leading Edge of a Gas Turbine Engine Blade Under the Influence of Centrifugal Forces 离心力影响下燃气涡轮发动机叶片前缘倾斜裂纹的应力强度因子计算模型
Q3 Engineering Pub Date : 2024-05-13 DOI: 10.46300/9104.2024.18.2
I. K. Andrianov, E. Chepurnova
The study is devoted to the issue of the destruction of a body with an inclined crack during rotation. A mathematical model for calculating stress intensity factors in a rectangular plate with an inclined crack under the influence of centrifugal tensile forces during rotation around an axis lying in the plane of the plate is constructed in the article. Based on the equations of the theory of elasticity and the principles of brittle fracture mechanics, relationships were obtained that relate the stress intensity factors of type I and II, the rotation speed and geometry of the plate, as well as the parameters of the crack: length, angle of inclination to the axis of rotation, distance from the axis of rotation to the crack. The complexity of the study is because the plate in question with an inclined crack is under the action of mass forces. Therefore, the values of the effective stresses are not the same along the crack edge. Accordingly, stress intensity factors will depend on the location of the crack relative to the axis of rotation. The influence of the crack location and plate rotation speed on the change in stress intensity factor values is analyzed based on the results obtained. As the distance from the axis of rotation to the crack increases, the values of the stress intensity factors decrease. As the plate rotation frequency increases, the stress intensity coefficients increase according to a parabolic law. The results of the study can be used to assess the limit state of the rotating blades of a gas turbine engine in the presence of an inclined crack. The mathematical model can find practical application for assessing the critical speed regime of blade rotation in the presence of cracks of various lengths and angles of inclination to the rotation axis.
该研究专门探讨了带有倾斜裂纹的物体在旋转过程中的破坏问题。文章构建了一个数学模型,用于计算带倾斜裂纹的矩形板在绕位于板平面内的轴旋转时离心拉力影响下的应力强度因子。根据弹性理论方程和脆性断裂力学原理,得出了 I 型和 II 型应力强度因子、旋转速度和板的几何形状以及裂纹参数(长度、与旋转轴的倾斜角、旋转轴到裂纹的距离)之间的关系。研究的复杂性在于带有倾斜裂纹的板受到质量力的作用。因此,沿裂纹边缘的有效应力值并不相同。因此,应力强度系数将取决于裂纹相对于旋转轴的位置。根据所得结果,分析了裂纹位置和板旋转速度对应力强度因子值变化的影响。随着旋转轴到裂纹距离的增加,应力强度因子值也随之减小。随着钢板旋转频率的增加,应力强度系数按照抛物线规律增加。研究结果可用于评估燃气涡轮发动机旋转叶片在出现倾斜裂纹时的极限状态。该数学模型可实际应用于评估存在不同长度和与旋转轴倾斜角度的裂纹时叶片旋转的临界速度状态。
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引用次数: 0
Demodulation and Vibration Signal Systems for Photonic Fiber Optic Pressure Sensor 光子光纤压力传感器的解调和振动信号系统
Q3 Engineering Pub Date : 2024-02-07 DOI: 10.46300/9104.2024.18.1
A. Kalizhanova, M. Kunelbayev, Waldemar Wojcik, A. Kozbakova, Baydaulet Urmashev, Assiyat Akhustova
The article describes the optical elements of signal demodulation and polling systems from photonic pressure sensors on inclined fiber Bragg gratings, which are often used to measure the refractive index (RI). A new design of a photonic fiber-optic Bragg pressure sensor with an inclined lattice has been developed, which is connected to standard multimode fibers with an inclined Bragg lattice connected to a metal diaphragm, which is a deformed inclined cantilever. The light source is polarized using the first polarizer and directed to the photonic crystal fiber in such a way as to excite multimode fibers. In this work, a method was developed for determining the optical elements of the spectral contour length system, which consists of setting the cut-off wavelength and then determining the accompanying refractive index. An experimental study determined the curve of the chain length change in the set. To process random signals, the spatial correlation method is used in combination with an approach to digital images based on the number of lanes and the direction of movement. The experimental results differ from the theoretical ones by about 4%. The developed correlation method reflects frequency as well as randomness, it is used in the photographic process together with the image correction given in this document.
文章介绍了倾斜光纤布拉格光栅上的光子压力传感器的信号解调和轮询系统的光学元件,这种光子压力传感器通常用于测量折射率(RI)。新设计的光子光纤布拉格压力传感器具有倾斜的晶格,它与标准多模光纤相连,其倾斜布拉格晶格与金属光学膜片相连,金属光学膜片是一个变形的倾斜悬臂。光源通过第一偏振器偏振,并以激发多模光纤的方式导向光子晶体光纤。在这项工作中,开发了一种确定光谱轮廓长度系统光学元件的方法,其中包括设置截止波长,然后确定相应的折射率。实验研究确定了这套系统中的链长变化曲线。为了处理随机信号,使用了空间相关法,并结合基于车道数和运动方向的数字图像方法。实验结果与理论结果相差约 4%。所开发的相关方法既能反映频率,也能反映随机性,在摄影过程中与本文件给出的图像校正方法一起使用。
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引用次数: 0
Demodulation and Vibration Signal Systems for Photonic Fiber Optic Pressure Sensor 光子光纤压力传感器的解调和振动信号系统
Q3 Engineering Pub Date : 2024-02-07 DOI: 10.46300/9104.2024.18.1
A. Kalizhanova, M. Kunelbayev, Waldemar Wojcik, A. Kozbakova, Baydaulet Urmashev, Assiyat Akhustova
The article describes the optical elements of signal demodulation and polling systems from photonic pressure sensors on inclined fiber Bragg gratings, which are often used to measure the refractive index (RI). A new design of a photonic fiber-optic Bragg pressure sensor with an inclined lattice has been developed, which is connected to standard multimode fibers with an inclined Bragg lattice connected to a metal diaphragm, which is a deformed inclined cantilever. The light source is polarized using the first polarizer and directed to the photonic crystal fiber in such a way as to excite multimode fibers. In this work, a method was developed for determining the optical elements of the spectral contour length system, which consists of setting the cut-off wavelength and then determining the accompanying refractive index. An experimental study determined the curve of the chain length change in the set. To process random signals, the spatial correlation method is used in combination with an approach to digital images based on the number of lanes and the direction of movement. The experimental results differ from the theoretical ones by about 4%. The developed correlation method reflects frequency as well as randomness, it is used in the photographic process together with the image correction given in this document.
文章介绍了倾斜光纤布拉格光栅上的光子压力传感器的信号解调和轮询系统的光学元件,这种光子压力传感器通常用于测量折射率(RI)。新设计的光子光纤布拉格压力传感器具有倾斜的晶格,它与标准多模光纤相连,其倾斜布拉格晶格与金属光学膜片相连,金属光学膜片是一个变形的倾斜悬臂。光源通过第一偏振器偏振,并以激发多模光纤的方式导向光子晶体光纤。在这项工作中,开发了一种确定光谱轮廓长度系统光学元件的方法,其中包括设置截止波长,然后确定相应的折射率。实验研究确定了这套系统中的链长变化曲线。为了处理随机信号,使用了空间相关法,并结合基于车道数和运动方向的数字图像方法。实验结果与理论结果相差约 4%。所开发的相关方法既能反映频率,也能反映随机性,在摄影过程中与本文件给出的图像校正方法一起使用。
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引用次数: 0
Optimization of Free Vibration for Sandwich Foam Core 优化夹层泡沫芯材的自由振动
Q3 Engineering Pub Date : 2023-11-20 DOI: 10.46300/9104.2023.17.14
F. Djamaluddin
The structural dynamic features of a sandwich foam core structure with core and surface thicknesses are examined to increase the structure's resistance to vibration. The thickness of the core and surface of the sandwich foam core structure are defined as design variables in the optimization function of natural frequency parameters. The finite element analysis program FEA software was used for the analyses. The multi-objective optimization problem using RMS. The derived natural frequencies are compared with the outcomes of the experiments to validate the numerical model. The calculated natural frequencies are compared with the outcomes of the experiments to validate the numerical model. The structural optimization is then completed, using a sandwich foam core structure. The results show that the Aluminium Layer and foam core Thicknesses (m) are 0.0086 and 0,0357 m respectively
研究了夹层泡沫芯材结构的芯材和表面厚度的结构动态特性,以提高结构的抗振性。夹层泡沫芯材结构的芯材和表面厚度被定义为固有频率参数优化函数中的设计变量。分析使用了有限元分析程序 FEA 软件。多目标优化问题使用有效值。将得出的固有频率与实验结果进行比较,以验证数值模型。将计算出的自然频率与实验结果进行比较,以验证数值模型。然后使用夹层泡沫芯材结构完成了结构优化。结果显示,铝层和泡沫夹芯厚度(米)分别为 0.0086 米和 0.0357 米。
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引用次数: 0
Development of an Optoelectronic System for Recording and Processing Signals From Fiber-optic Sensors 一种记录和处理光纤传感器信号的光电系统的研制
Q3 Engineering Pub Date : 2023-10-24 DOI: 10.46300/9104.2023.17.13
Aliya Kalizhanova, Ainur Kozbakova, Murat Kunelbayev, Zhalau Aitkulov
Natural disasters, in particular earthquakes, can damage bridges, tunnels, dams, high-rise buildings, railways, oil platforms, buildings, and pipelines with catastrophic humanitarian, social, economic, and environmental consequences. Thus, automatic assessment of damage to industrial and civil construction structures after an earthquake in real-time or on request is necessary for early emergency response, effective preparation of rescue plans, and mitigation of these catastrophic consequences. The article presents the use of a system of distributed fiber-optic sensors based on Bragg fiber arrays, which will allow periodic measurements and monitoring of the condition of structures, assessing trends in its technical condition and thereby facilitating the identification of possible threats. The given research presents assembling and testing optoelectronic systems to record and process signals from fiber-optic sensors. The main optoelectronic systems to record and process the signals from fiber-optic sensors are light source controllers and optical power detectors. There was an assembled controller diagram, which apart from the light source includes the current source for its adequate operation, as well as the systems necessary for stabilizing its working point. The scheme was modeled for specifying nominal and maximum operation criteria. Construction has been designed in a way, that the light source controller includes structures of the current regulation and stabilization SLED (super luminescent diode) and temperature stabilization. Apart from that, there was assembled the microsystem of the optical power detector additionally to the light detector, which includes the microsystems of intensification and filtration of the signal measured, processing analog data into digital form, and microcontroller, used for preliminary data analysis. Data of optoelectronic systems diagram to record and process the signals from fiber-optic sensors has high response speed, low noise level, and sufficient progress. type your abstract here.
自然灾害,特别是地震,会破坏桥梁、隧道、水坝、高层建筑、铁路、石油平台、建筑物和管道,造成灾难性的人道主义、社会、经济和环境后果。因此,地震后实时或应要求自动评估工业和民用建筑结构的损坏,对于早期应急反应、有效制定救援计划和减轻这些灾难性后果是必要的。本文介绍了基于布拉格光纤阵列的分布式光纤传感器系统的使用,该系统将允许定期测量和监测结构状况,评估其技术状况的趋势,从而促进识别可能的威胁。本文研究了组装和测试光电系统来记录和处理来自光纤传感器的信号。记录和处理光纤传感器信号的主要光电系统是光源控制器和光功率检测器。有一个组装的控制器图,除光源外,还包括其适当操作的电流源,以及稳定其工作点所需的系统。该方案为指定标称和最大操作标准而建模。在结构设计上,光源控制器包括电流调节稳定超级发光二极管(SLED)和温度稳定结构。除此之外,在光探测器的基础上还装配了光功率探测器的微系统,包括对被测信号进行增强和滤波,将模拟数据处理成数字形式的微系统,以及用于初步数据分析的微控制器。光电系统数据图对来自光纤传感器的信号进行记录和处理,具有响应速度快、噪声低、进步性强等特点。在这里输入你的摘要。
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引用次数: 0
Cracks Classification using Acoustic Emission Technique on a Reinforced Concrete Beam 基于声发射技术的钢筋混凝土梁裂缝分类
Q3 Engineering Pub Date : 2023-09-12 DOI: 10.46300/9104.2023.17.12
Antonella Bianca Francavilla, Paola Barra, Domenico Rossi, Massimo Latour, Claudio Guarnaccia, Gianvittorio Rizzano
The usage of non-destructive techniques for structure's state assessment is highly desirable because they offer the possibility to monitor continuously and in a non-invasive manner the sign of failures of any structure. Among the several techniques proposed over the years, Acoustic Emission (AE) seems very promising. Such a technique, which applies to various materials, consents to the evaluation of micro-fractures generated during failure by detecting their acoustic emission through sensors located on the surface of the material itself. Concrete beam failure is suitable for such kind of procedure. It has been widely investigated through AE, but despite the many literature contributes, there still is a scarcity of practical applications on real structures, and no consensus on protocols. In this work, an AE technique has been paired with a four-point bending test to try and find a robust and reliable experimental setup for AE application on concrete beams. Results show a proper classification of the occurring cracks, which change according to different zones of the concrete beam and different load values. Axial crack signals exhibit different features concerning shear crack ones. In such a way, the categorization of damages can be performed and crosschecked with the theoretical expectations. All these results suggest that the proposed setup can be used as a possible protocol for practical AE measurements.
使用非破坏性技术进行结构状态评估是非常可取的,因为它们提供了以非侵入性方式连续监测任何结构失效迹象的可能性。在近年来提出的几种技术中,声发射(AE)似乎是很有前途的。这种技术适用于各种材料,通过位于材料本身表面的传感器检测其声发射,可以评估失效过程中产生的微裂缝。混凝土梁的破坏适用于这种程序。通过声发射已经进行了广泛的研究,但尽管有许多文献贡献,但在实际结构上的实际应用仍然缺乏,并且在方案上没有达成共识。在这项工作中,声发射技术与四点弯曲试验相结合,试图找到一个坚固可靠的实验装置,用于声发射在混凝土梁上的应用。结果表明,裂缝的发生分类是合理的,裂缝的发生分类是根据混凝土梁的不同区域和不同的荷载值而变化的。轴向裂纹信号与剪切裂纹信号表现出不同的特征。这样,就可以对损害进行分类,并与理论期望进行交叉核对。所有这些结果都表明,所提出的装置可以作为实际声发射测量的可能方案。
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引用次数: 0
Initial Study of A-mode Ultrasound Spectroscopy Through Mechanical Wave Scattering Phenomenon for Measuring 3D-printed Bone Model Density 基于机械波散射现象的a型超声光谱测量3d打印骨模型密度的初步研究
Q3 Engineering Pub Date : 2023-08-01 DOI: 10.46300/9104.2023.17.11
H. Susanti, Husneni Mukhtar, S. Suprijanto, Willy Anugrah Cahyadi
In Indonesia, the prevalence of osteoporosis is high. Given the economic burden it may impose on the population, this condition must be taken seriously. Dual-energy X-ray absorptiometry is the gold standard for diagnosing osteoporosis (DEXA). However, due to its high cost, non-portability, and radiation risk, DEXA cannot be applied to large populations. An alternative method for evaluating bone quality is ultrasound. It is more affordable, portable, and has no radiation risk. In this preliminary study, an A-mode ultrasound spectroscopy prototype for assessing the density of a 3D-printed bone model is designed. A single-element transducer (Transmit-Tx/Receive-Rx), a reconfigurable and modular FPGA-based ultrasound beamformer system, and a Raspberry Pi 3 are the system's control units. The raw radio frequency (RF) signal is acquired from three variations of density of the 3D-printed bone model, i.e., 100%, 60%, and 40%, to represent normal bone, osteopenia, and osteoporosis. The designed prototype can adequately characterize the mechanical wave scattering pattern of the 3D-printed bone model indicated by the increased tendency in the maximum amplitude when the density of the bone model is increasing. The tendency is the opposite for delay time and Power Spectral Density (PSD). These three signal parameters are potential candidate parameters to represent bone density. For future work, the selected candidate parameters can later be used as reference values while adding a significant data so that a machine learning method can be employed to extract representative features of bone density level, i.e., normal bone, osteopenia, and osteoporosis.
在印度尼西亚,骨质疏松症的患病率很高。鉴于它可能给人民带来的经济负担,必须认真对待这一情况。双能x线吸收仪是诊断骨质疏松症(DEXA)的金标准。然而,由于其高成本、不可携带性和辐射风险,DEXA不能应用于大量人群。另一种评估骨质量的方法是超声。它更便宜、便携,而且没有辐射风险。在这项初步研究中,设计了用于评估3d打印骨模型密度的a型超声光谱原型。单元件换能器(Transmit-Tx/Receive-Rx)、基于fpga的可重构模块化超声波束形成系统和树莓派3是系统的控制单元。原始射频(RF)信号从3d打印骨模型的三种密度变化中获取,即100%,60%和40%,以表示正常骨,骨质减少和骨质疏松症。所设计的原型能够充分表征3d打印骨模型的机械波散射规律,即随着骨模型密度的增加,最大振幅呈增加趋势。延迟时间和功率谱密度(PSD)的趋势正好相反。这三个信号参数是表征骨密度的潜在候选参数。在以后的工作中,选择的候选参数可以作为参考值,同时添加重要的数据,以便使用机器学习方法提取骨密度水平的代表性特征,即正常骨、骨质减少和骨质疏松症。
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引用次数: 0
Modelling Initial Geometric Imperfections of Steel Plane Frames Using Entropy and Eigenmodes 基于熵和特征模态的平面钢框架初始几何缺陷建模
Q3 Engineering Pub Date : 2023-07-24 DOI: 10.46300/9104.2023.17.10
Z. Kala
The article introduces an innovative approach to modelling initial geometric imperfections in steel plane frames. Initial imperfections are introduced using the analysis of normalised deformations of elastic buckling modes. The scale of these modes is assessed by applying Shannon entropy and potential energy analysis. The presented case study demonstrates a decreasing scale of the elastic buckling modes. The entropy computed from the deformation reveals a new perspective on buckling modes and provides a more profound understanding of steel frame behaviour. The case study results indicate that anti-symmetric buckling modes exhibit higher entropy than symmetric buckling modes. This entropy-based analysis enables the differentiation between symmetric and anti-symmetric buckling modes, which is particularly valuable when the critical buckling loads of sway and non-sway buckling modes are closely aligned or overlap.
本文介绍了一种新颖的方法来模拟钢平面框架的初始几何缺陷。通过对弹性屈曲模态归一化变形的分析,引入了初始缺陷。利用香农熵和势能分析评价了这些模式的尺度。实例研究表明,弹性屈曲模态的尺度是递减的。由变形计算的熵揭示了对屈曲模态的新视角,并提供了对钢框架行为的更深刻的理解。实例研究结果表明,非对称屈曲模态比对称屈曲模态具有更高的熵值。这种基于熵的分析能够区分对称和非对称屈曲模式,当摇摆和非摇摆屈曲模式的临界屈曲载荷紧密排列或重叠时,这种分析尤其有价值。
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引用次数: 0
期刊
International Journal of Mechanics
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