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Pycnometric-Additive Determining of the Degree of Coating of High-Strength Synthetic Diamond Grinding Powders using the Actual 3D Morphology of their Grains 利用高强度人造金刚石磨粉晶粒的实际 3D 形态以 Pycnometric 附加法测定其涂层度
Pub Date : 2023-12-20 DOI: 10.6000/2369-3355.2023.10.02
G. A. Petasyuk, O. O. Bochechka, V.I. Lavrinenko, V. Poltoratskyi, Yulia Syrota, V. P. Bilochenko
The methodological components of direct and indirect analytical determining of the degree of coating of synthetic diamond grinding powders are analyzed. It has been established that the weight method most used in practice for determining this technological property of grinding powder is not universal for different methods of applying the coating. More universal in this regard, as the review of publications showed, is the well-known indirect-analytical method based on the pycnometric-additive approach. An improved variant of this method is proposed, aimed at application to high-strength synthetic diamond grinding powders. The method takes into account the peculiarities of the 3D morphology of the grains of such powders. Using the example of grinding powder AC300 500/400, the grains of which were coated with a solution of a mixture of boron oxide, sodium silicate, and titanium carbide, the advantages of using the proposed method are illustrated. The results of a comparison of determining the degree of coating by a known method and its improved variant are presented.
对直接和间接分析确定人造金刚石磨粉涂层程度的方法进行了分析。结果表明,在实践中最常用于测定研磨粉技术特性的重量法并不适用于不同的涂层方法。正如文献综述所显示的那样,在这方面更通用的是著名的间接分析方法,该方法基于比重加成法。本文提出了该方法的改进版,旨在应用于高强度合成金刚石磨粉。该方法考虑到了此类粉末颗粒三维形态的特殊性。以研磨粉 AC300 500/400 为例,说明了使用该方法的优势,该研磨粉的颗粒上涂有氧化硼、硅酸钠和碳化钛的混合物溶液。此外,还介绍了通过已知方法和改进变体确定涂层程度的比较结果。
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引用次数: 0
Simulation and Experiment Analysis of Driveshaft 传动轴的仿真与实验分析
Pub Date : 2023-06-12 DOI: 10.6000/2369-3355.2023.10.01
Jia Hao Li, Yao-wei Liu, Yang Zhou, Y. Wang, Zhangwei Guo, Bin Shen
A driveshaft is a small spring coil less than 1mm in diameter, composed of several stainless-steel wire filaments. In intervention, the driveshaft is used to transmit force and motion to the inside body through the existing micro channels (such as arteries, veins, and gastrointestinal tract). The performance of the driveshaft determines the efficiency, stability, and accuracy of force and motion transitions, the ability to pass through tortuous microchannels, and the damage to healthy tissues. To determine the influence of fabrication parameters (filament, wire diameter, and outer diameter) on the mechanical properties (such as bending stiffness and natural frequency) of the driveshaft, a simulation was established in ABAQUS to calculate the deformation displacement under 0.0098N and first-order natural frequency. Then, the bending stiffness is calculated. The results show that the bending stiffness and the first-order natural frequency of the driveshaft increase with the increase of the filament number and wire diameter, and with the outer diameter of the driveshaft increases, the bending stiffness increases, while the first-order natural frequency decreases. Finally, the simulation model is verified by measuring the deformation displacement in the experiment. This study provides a methodology for designing and selecting the driveshaft in Interventional therapy.
传动轴是一个直径小于1毫米的小弹簧圈,由几根不锈钢丝组成。在干预中,传动轴通过现有的微通道(如动脉、静脉、胃肠道)将力和运动传递到身体内部。传动轴的性能决定了力和运动转换的效率、稳定性和准确性,通过曲折微通道的能力,以及对健康组织的损害。为了确定加工参数(线材、丝径、外径)对传动轴的弯曲刚度和固有频率等力学性能的影响,在ABAQUS中进行了仿真,计算了在0.0098N和一阶固有频率下的变形位移。然后,计算弯曲刚度。结果表明:随着线材数和线材直径的增加,传动轴的弯曲刚度和一阶固有频率增大;随着传动轴外径的增大,弯曲刚度增大,一阶固有频率减小;最后,通过实测变形位移对仿真模型进行验证。本研究为介入治疗中驱动轴的设计和选择提供了一种方法。
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引用次数: 0
Surface Microprocessing AISI-O1 by Pulsed Nd: YAG Laser 脉冲Nd: YAG激光表面微加工aisi - 01
Pub Date : 2022-12-29 DOI: 10.6000/2369-3355.2022.09.05
K. Guo
Due to tedious and time-consuming work put into the conventional mold/die microprocessing (about 37% of the total time of the entire mold/die production). Therefore, to improve or enhance the quality of mold/dies at the final step with a less number of trained and skilled operators or decrease the processing time to cut the overall cost dramatically, AISI-O1 cold work steel was micro-processed by Pulsed Nd: YAG laser. The influence of laser processing parameters on the evolution of the correlated surface morphology was investigated by a 3D profilometer, scanning electron microscopy (SEM), and optical microscopy (OM). The results show that when AISI-O1 specimens were irradiated with various parameters, the morphology of AISI-O1 cold work steel was changed correspondingly. It also demonstrates that the different kinds of micro-processed surface morphology could be established successfully to satisfy the later practical requirements for a given laser. Meanwhile, the effect of laser processing parameters on the relevant temperature was described, and the laser microprocessing temperature field was also proposed. It reveals that the influence of laser pulse feed rate was more prominent than that of other parameters on the relevant micro-processed surface morphology.
由于繁琐而耗时的工作投入到常规的模具微加工中(约占整个模具生产总时间的37%)。因此,为了在最后一步以较少的训练有素和熟练的操作人员改善或提高模具质量或减少加工时间以大幅降低总体成本,采用脉冲Nd: YAG激光对aisi - 01冷作钢进行了微加工。利用三维轮廓仪、扫描电镜和光学显微镜研究了激光加工参数对相关表面形貌演变的影响。结果表明:对aii - o1试样进行不同参数辐照后,aii - o1冷作钢的形貌发生相应的变化。这也证明了不同类型的微加工表面形态可以成功地建立,以满足以后对给定激光器的实际要求。同时描述了激光加工参数对相关温度的影响,并提出了激光微加工温度场。结果表明,激光脉冲进给速率对相关微加工表面形貌的影响比其他参数更为显著。
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引用次数: 0
Structural, Morphological, Optical Properties and Modelling of Ag Doped CuO/ZnO/AZO Solar Cell Ag掺杂CuO/ZnO/AZO太阳能电池的结构、形态、光学性质及建模
Pub Date : 2022-11-21 DOI: 10.6000/2369-3355.2022.09.04
I. Candan, S. Gezgin, Şilan Baturay, H. Kılıç
Copper (II) oxide (CuO) has attained significant attention from researchers because of its unique chemical and physical properties. Ag-doped CuO thin films have been produced on the soda glass substrate (SLG) by spin coating technique at different doping ratios. Structural, morphological, and optical properties of thin films produced depending on altered silver ratios have been examined through X-ray diffraction (XRD) spectroscopy, scanning electron microscopy (SEM), and UV-vis absorption spectroscopy, respectively. Band gaps of prepared undoped and 1% Ag-doped CuO thin films have been measured as 1.90eV and 1.63eV, respectively. Ag/undoped CuO and Ag-doped CuO/ZnO/AZO solar cells have been modelled, and their photovoltaic parameters have also been calculated using the SCAPS-1D simulation program. This work aims to investigate the photovoltaic parameters that would improve the efficiency of a solar cell. The effect of Ag atoms on the efficiency of CuO solar cells has been investigated depending on the acceptor density (Na), the interface defect density (Nt), and the operating temperature. Ag-doped CuO solar cells have shown the highest efficiency for Nt=1010 cm-3 and Na=6, 5x1016 cm-3 values. It has been well observed that as the operating temperature increases, the solar cells’ power conversion efficiency decreases. The highest charge generation rates in the undoped and Ag-doped solar cells have been determined as 1.49×1022 1/cm3.s and 1.51×1025 1/cm3.s, respectively. All the results, either theoretical or experimental, have been presented in this work and have been compared for a conclusion that has been made in detail.
氧化铜(CuO)因其独特的化学和物理性质而受到研究人员的广泛关注。采用自旋镀膜技术在碱玻璃衬底(SLG)上制备了不同掺杂比例的ag掺杂CuO薄膜。通过x射线衍射(XRD)光谱、扫描电子显微镜(SEM)和紫外-可见吸收光谱分别研究了银比改变所产生的薄膜的结构、形态和光学性质。制备的未掺杂和掺银1%的CuO薄膜带隙分别为1.90eV和1.63eV。建立了Ag/未掺杂CuO和Ag掺杂CuO/ZnO/AZO太阳能电池模型,并利用SCAPS-1D模拟程序计算了其光伏参数。这项工作的目的是研究可以提高太阳能电池效率的光伏参数。研究了银原子对CuO太阳能电池效率的影响,这取决于受体密度(Na)、界面缺陷密度(Nt)和工作温度。ag掺杂的CuO太阳能电池在Nt=1010 cm-3和Na= 6,5 x1016 cm-3时显示出最高的效率。已经观察到,随着工作温度的升高,太阳能电池的功率转换效率降低。在未掺杂和掺银的太阳能电池中,最高的电荷产生率被确定为1.49×1022 1/cm3。S和1.51×1025 1/cm3。年代,分别。所有的结果,无论是理论的还是实验的,都在这项工作中提出,并进行了比较,得出了一个详细的结论。
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引用次数: 0
Determining the Thickness Coating of Grinding Powders of Synthetic Diamond Based on a Specific-Surface Approach and using an Extrapolation-Affine 3D Model of Grain 基于特定面法和外推仿射三维晶粒模型确定人造金刚石磨粉涂层厚度
Pub Date : 2022-05-23 DOI: 10.6000/2369-3355.2022.09.03
Grigrii A. Petasyuk
: Methodological features of indirect determining of thickness coating of grains grinding powders of synthetic diamond are analyzed. A newly revised classification of known methods for determining the thickness of the coating is proposed. The prospects of the methods based on the application of an external specific surface are noted. A positive feature is the proposal to determine the thickness of the coating separately for each grain of the sample, followed by the generalization of the results by calculating the arithmetic mean. This calculation scheme allows you to get more reliable information about the thickness of the coating. The expediency of using an extrapolation-affine 3D grain model in such a calculation scheme is substantiated. Using the extrapolation-affininе 3D grain model allows for determining the thickness of the coating of diamond powder grains without the traditional assumption about the spherical shape of their grains and with less error. For an example of grinding powder AC125 400/315, the advantage of such a 3D model compared to a 3D model in the form of a sphere is proved. The method proposed on the basis of such methodical innovation can be used for powders of other abrasive materials.
分析了间接测定合成金刚石磨粉颗粒涂层厚度的方法特点。提出了一种新修订的用于确定涂层厚度的已知方法的分类。展望了基于外比表面应用的方法的发展前景。一个积极的特点是,建议对样品的每个颗粒分别确定涂层的厚度,然后通过计算算术平均值来推广结果。这种计算方案使您可以获得有关涂层厚度的更可靠的信息。在这种计算方案中使用外推仿射三维颗粒模型的方便性得到了证实。采用外推-仿射三维晶粒模型可以在不需要传统的晶粒球形假设的情况下确定金刚石粉末颗粒的涂层厚度,误差较小。以AC125 400/315磨粉为例,证明了这种三维模型相对于球体形式的三维模型的优越性。在此方法创新的基础上提出的方法可用于其他磨料粉末。
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引用次数: 2
Carbon Nanotubes Coating for Micropunch 微冲孔用碳纳米管涂层
Pub Date : 2022-05-19 DOI: 10.6000/2369-3355.2022.09.02
K. Guo
The multi-walled carbon nanotubes (MWCNTs) were coated on micropunch homemade equipment with the waste alcohol as a resource. The correlated characteristics were evaluated by scanning electron microscopy (SEM), transmission electron microscope (TEM), and Raman spectroscopy. Moreover, the synthesized MWCNTs were grown on some micropunches to confirm the relevant, beneficial effect on the service life of micropunches compellingly and convincingly. The results indicate that MWCNTs coated on micropunch can enhance its service life up to 35% of that without MWCNTs. Due to the lubrication of MWCNTs coating between the micropunch and the specimen, the wear of the micropunch coated with MWCNTs distinctively decreases, even in the severe wear period. As a result, the correlated wear loss is also less than that of the micropunch without MWCNTs coating, ascribed to the graphitic nature of MWCNTs. Meanwhile, because of the usage of the waste alcohol, the technique of the relevant synthesized MWCNTs is green to the environment, which is promising for practical applications.
以废酒精为原料,在自制的微冲设备上包覆多壁碳纳米管。通过扫描电镜(SEM)、透射电镜(TEM)和拉曼光谱(Raman spectroscopy)对其相关特征进行了评价。此外,合成的MWCNTs在一些微冲孔上生长,令人信服地证实了其对微冲孔使用寿命的有益影响。结果表明,在微冲床表面涂覆MWCNTs后,微冲床的使用寿命比未涂覆MWCNTs时提高了35%。由于MWCNTs涂层在微冲孔与试样之间的润滑作用,即使在严重磨损阶段,MWCNTs涂层微冲孔的磨损也明显减小。因此,由于MWCNTs的石墨性质,相关磨损损失也小于未涂层MWCNTs的微冲孔。同时,由于利用了废酒精,合成相应的MWCNTs的工艺对环境是绿色的,具有实际应用前景。
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引用次数: 0
Electrostatic Interactions to Attach Latex to Pigment Surface to Reduce Binder Migration 静电相互作用使胶乳附着在颜料表面,减少粘合剂迁移
Pub Date : 2022-05-11 DOI: 10.6000/2369-3355.2022.09.01
P. Rao, D. Bousfield, C. Tripp
For many paints, paper coatings, and other pigmented coatings, latex and soluble binders are used to impart mechanical properties. However, non-uniform latex binder distributions are often observed in the thickness direction during application and drying, leading to quality issues. While several publications have documented this issue, few solutions are offered in the literature. Here we report a simple process to use electrostatic interactions to attach latex binder to pigments. Coating suspensions are generated using cationic precipitated calcium carbonate (PCC) pigments that are mixed with anionic styrene-butadiene (SB) latex binders resulting in latex-covered pigments. The migration of latex binder in coatings generated on various substrates under various drying conditions was measured using Raman spectroscopy and compared with reference coatings. The new system shows reduced latex binder migration for most situations than those obtained with the reference coating. The coated papers were also measured for strength, opacity, gloss, water drainage rate, and porosity. Little difference is seen in the picking strength of the coating and gloss compared to coatings prepared with standard formulations. Water drainage rate, opacity, and porosity were higher for latex-covered pigment (LCP) coatings than the reference standard coating; this increased porosity is likely due to the strong electrostatic attraction that exists between the cationic pigment and anionic latex binder that reduces the densification of the coating during drying.
对于许多油漆、纸张涂料和其他颜料涂料,使用乳胶和可溶性粘合剂来赋予机械性能。然而,在应用和干燥过程中,经常观察到胶乳粘合剂在厚度方向上的不均匀分布,从而导致质量问题。虽然一些出版物记录了这个问题,但文献中提供的解决方案很少。本文报道了一种利用静电相互作用将胶乳粘合剂附着在颜料上的简单工艺。涂料悬浮液是用阳离子沉淀碳酸钙(PCC)颜料与阴离子丁苯(SB)乳胶粘合剂混合而成的,得到乳胶覆盖的颜料。采用拉曼光谱法测定了不同干燥条件下在不同基材上生成的涂料中胶乳粘合剂的迁移量,并与对照涂料进行了比较。新系统显示,在大多数情况下,与参考涂层相比,胶乳粘合剂迁移减少。涂布纸的强度、不透明度、光泽度、排水率和孔隙率也被测量。与标准配方制备的涂料相比,在涂层的采摘强度和光泽方面差别不大。乳胶覆盖涂料(LCP)的排水性、不透明度和孔隙率均高于参考标准涂料;这种增加的孔隙率可能是由于存在于阳离子颜料和阴离子胶乳粘合剂之间的强静电吸引力,在干燥过程中降低了涂层的致密性。
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引用次数: 0
Protection of Aluminum Foils against Environmental Corrosion with Graphene-Based Coatings 石墨烯基涂层对铝箔环境腐蚀的保护
Pub Date : 2021-09-28 DOI: 10.6000/2369-3355.2021.08.02
G. Paterakis, G. Anagnostopoulos, L. Sygellou, C. Galiotis, Patras Greece Ice-Ht
Commercial aluminum foils were coated by graphene oxide, and its functionalized derivatives and the corrosion performance of the coated specimens were examined in acidic conditions (lithium perchlorate and sulfuric acid). Electrochemical experiments have shown that all graphene oxide-coated specimens provided up to 96% corrosion inhibition efficiency with a corresponding lower corrosion rate compared to the bare aluminum foil. Our results clearly show that graphene-related materials offer viable alternatives for the protection of aluminum, and this opens up a number of possibilities for its use in a number of commercial applications.
采用氧化石墨烯对商用铝箔进行涂覆,并对其官能化衍生物和涂覆试样在酸性条件下(高氯酸锂和硫酸)的腐蚀性能进行了测试。电化学实验表明,氧化石墨烯涂层试样的缓蚀效率高达96%,腐蚀速率低于裸铝箔。我们的研究结果清楚地表明,石墨烯相关材料为铝的保护提供了可行的替代品,这为其在许多商业应用中的应用开辟了许多可能性。
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引用次数: 5
Synthesis of Hydrogen Getter Zr1-xCox (x=0-1) Alloy Films by Magnetron Co-Sputtering 磁控共溅射法制备Zr1-xCox (x=0-1)合金吸氢膜
Pub Date : 2020-12-31 DOI: 10.6000/2369-3355.2020.07.01
B. Dhonge, Akash Singh, A. Panda, V. Srihari, R. Thirumurugesan, P. Parida, R. Mythili, P. Parameswaran
The Zr1-xCox(x=0, 0.25, 0.53, 0.63, 1) thin films were deposited on quartz substrate using magnetron co-sputtering of Zirconium and Cobalt targets in confocal geometry. A constant pulsed direct current (PDC) on Zirconium and radio frequency (RF) of various powers on Cobalt target were applied to vary the concentration of Co in the Zr1-xCox film. The film composition was quantified using EDX measurements. The hydrogen storage capacity of these films was studied using an in-house developed hydrogen adsorption setup, in which the electrical resistivity of the film was monitored as a function of hydrogen partial pressure and temperature. The films' surface morphology and crystal structure before and after hydrogenation were characterized using atomic force microscopy and grazing incidence X-ray diffraction techniques using synchrotron radiation, respectively. An increase in the particle size after hydrogenation was observed for all the films. An increase in resistivity was also observed due to the absorption of hydrogen in all the compositions. The near stoichiometric film Zr0.47Co0.53 showed the highest hydrogen absorption level at 200 oC at all partial pressures. However, a decrease in the response at temperatures higher than 200 oC was observed in the film containing a Co concentration. The mechanism for the increase in resistivity of the film on hydrogenation is explained. Keywords: ZrCo alloy, hydrogen getter, magnetron co-sputtering, four-probe resistivity, thin film.
采用磁控共聚焦溅射法在石英衬底上制备了Zr1-xCox(x= 0,0.25, 0.53, 0.63, 1)薄膜。在Zr1-xCox薄膜上施加恒定脉冲直流电流(PDC)和不同功率的射频(RF)来改变Co的浓度。使用EDX测量对膜成分进行定量。利用内部开发的氢气吸附装置研究了这些膜的储氢能力,其中监测了膜的电阻率作为氢气分压和温度的函数。利用同步辐射原子力显微镜和掠入射x射线衍射技术分别对加氢前后膜的表面形貌和晶体结构进行了表征。氢化后,所有膜的粒径都有所增加。由于所有成分中氢的吸收,电阻率也有所增加。近化学计量膜Zr0.47Co0.53在200℃、各分压下的吸氢量最高。然而,在温度高于200℃时,在含有Co浓度的薄膜中观察到响应降低。解释了加氢时膜电阻率升高的机理。关键词:ZrCo合金,吸氢剂,磁控共溅射,四探针电阻率,薄膜
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引用次数: 0
PTFE-Doped CeO2 Films: Synthesis, Characterization and Properties ptfe掺杂CeO2薄膜:合成、表征及性能
Pub Date : 2020-01-08 DOI: 10.6000/2369-3355.2019.06.02.1
Y. Taga, K. Nishimura, Y. Hisamatsu
: Multi-functional hybrid films were developed by doping PTFE into CeO 2 by co-sputtering of CeO 2 and PTFE targets. The hybrid films formed on borosilicate glass substrate containing from 5 to 15 vol. % PTFE in CeO 2 showed UV shielding, high indentation hardness, hydrophobicity, optical transmittance in visible light, and high bending crack resistance. Optical properties of 100 nm thick CeO 2 -5 vol. % PTFE film revealed UV light shielding of more than 80 % at 380 nm and visible light transmittance higher than 80 %. Indentation hardness measured under the load of 0.001mN was more than 16,000N/mm 2 of 2.7 times higher than the glass substrate. No crack in the film was observed by bending 1.5 cm in diameter. Furthermore, the hydrophobic surface property was evaluated by the water contact angle to be higher than 90 degrees. Preliminary characterization of the CeO 2 -PTFE film using XPS and XMA revealed that chemical states of F in sputter doped PTFE in CeO 2 can be considered to exist as C-F and Ce-F compounds. On the other hand, chemical states of Ce changed partially from Ce +4 (CeO 2 ) to Ce +3 (Ce 2 O 3 or CeF 3 ) with increasing doped PTFEF in the film. In this rapid communication, we preliminary described the optical, mechanical and chemical properties of newly developed hybrid CeO 2 -PTFE films prepared by sputtering.
:采用ceo2与PTFE靶材共溅射的方法,在ceo2中掺杂PTFE,制备了多功能杂化膜。在含5% ~ 15vol . % PTFE的ceo2硼硅玻璃基板上形成的杂化膜具有紫外线屏蔽、高压痕硬度、疏水性、可见光透光率和高抗弯曲开裂性能。100 nm厚的ceo2 -5 vol. % PTFE薄膜的光学性能表明,在380 nm处紫外线屏蔽率超过80%,可见光透过率高于80%。在0.001mN载荷下测得的压痕硬度大于16000 n /mm 2,是玻璃基板的2.7倍。弯曲直径1.5 cm时,未观察到薄膜开裂。此外,通过水接触角大于90度来评价其疏水表面性能。利用XPS和XMA对ceo2 -PTFE薄膜进行了初步表征,发现在ceo2中溅射掺杂PTFE的F的化学态可以认为是以C-F和Ce-F的形式存在的。另一方面,随着薄膜中PTFEF掺杂量的增加,Ce的化学态部分由Ce +4 (ceo2)转变为Ce +3 (ce2o3或cef3)。本文对溅射法制备的ceo2 -PTFE杂化薄膜的光学、力学和化学性能进行了初步描述。
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引用次数: 0
期刊
Journal of Coating Science and Technology
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