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Characteristics of CVD Grown Diamond Films on Langasite Substrates Langasite衬底CVD生长金刚石薄膜的特性
Pub Date : 2020-01-08 DOI: 10.6000/2369-3355.2019.06.02.2
A. Mallik, Snigdha Roy, V. Balla, S. Bysakh, R. Bhar
: Surface acoustic wave (SAW) devices consist of a piezoelectric substrate with interdigitated (IDT) electrodes. These devices can be used to fabricate wireless and passive sensors that can be mounted in remote and/or inaccessible places. If encapsulated with CVD diamond, the SAW devices can be made to operate under extremely hostile conditions. The piezoelectric layer (AlN, ZnO etc.) deposited on the diamond or an inverse system can increase the frequency of the SAW device. Most piezoelectric materials (such as quartz) show phase transition temperatures below diamond deposition temperature (650 o -1100ºC), preventing their use as a substrate for diamond growth. Langasite La 3 Ga 5 SiO 14 (LGS) is recently fabricated piezoelectric material that can withstand high temperatures without being deteriorated. LGS does not have phase transitions up to its melting point of 1470 °C. Here we report the deposition of diamond films by microwave plasma CVD in methane-hydrogen gas mixtures on polished and rough surfaces of the LGS substrates seeded with nanodiamonds. No buffer layer between the substrate and the coating had been used. The effect of substrate pretreatment (PT) was also investigated on the growth behaviour of diamond films on LGS. The resulting films are characterised by Raman spectroscopy, X-ray diffraction (XRD), field-emission scanning electron microscopy (FESEM), X-ray photoelectron spectroscopy (XPS). The effect of substrate roughness on the growth behaviour was found to favour bigger grain sizes on the unpolished substrates. Whereas, the effect of substrate pretreatment (PT) was found to produce unique microstructural features with better polycrystalline diamond (PCD) quality than on the substrates without PT. Raman signals confirm the deposition of PCD in all the cases but the X-ray results interestingly show new phase formation of hcp and rhombohedral diamond lattice structures under CVD growth environment.
表面声波(SAW)器件是由带有交叉电极的压电衬底组成的。这些设备可用于制造无线和无源传感器,可以安装在远程和/或难以接近的地方。如果用CVD金刚石封装,SAW器件可以在极端恶劣的条件下工作。在金刚石上沉积压电层(AlN, ZnO等)或反向体系可以提高SAW器件的频率。大多数压电材料(如石英)的相变温度低于金刚石沉积温度(650 ~ 1100℃),这阻碍了它们作为金刚石生长衬底的使用。Langasite la3ga5sio14 (LGS)是一种耐高温且不变质的新型压电材料。LGS在熔点为1470°C之前没有相变。在这里,我们报道了微波等离子体CVD在甲烷-氢气混合物中沉积金刚石薄膜的方法,该方法可以在含有纳米金刚石的LGS衬底的抛光和粗糙表面上沉积金刚石薄膜。基材和涂层之间没有使用缓冲层。研究了衬底预处理(PT)对金刚石薄膜在LGS上生长的影响。用拉曼光谱、x射线衍射(XRD)、场发射扫描电镜(FESEM)、x射线光电子能谱(XPS)对所得薄膜进行了表征。发现基体粗糙度对生长行为的影响有利于未抛光基体上较大的晶粒尺寸。然而,基底预处理(PT)的作用产生了独特的微观结构特征,其多晶金刚石(PCD)的质量比没有PT的基底更好。拉曼信号证实了PCD的沉积,但有趣的是x射线结果显示在CVD生长环境下hcp和菱形金刚石晶格结构的新相形成。
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引用次数: 2
Review on the Use of Nanofillers in Polyurethane Coating Systems for Different Coating Applications 纳米填料在聚氨酯涂料中的应用综述
Pub Date : 2019-11-15 DOI: 10.6000/2369-3355.2019.06.01.3
G. Deshmukh, P. Mahanwar
Polyurethane (PU) is the most common, versatile and researched material in the world. It is widely used in many applications such as medical, automotive and industrial fields. It can be found in products such as furniture, coatings, adhesives, construction materials, Paints, elastomers, insulators, elastic fibres, foams, integral skins, etc. because it has extraordinary properties and the facility to tailor-made various formulations according to property requirement using different raw materials which are available. Though the material is having fascinating properties the material is also associated with various problems such as inferior coating properties. Inorganic pigments and fillers are dispersed in organic components and binders to improve different properties of the coating. This paper is intended to review the various nanofillers used in different PU coating systems. It gives a general introduction about the various fillers and it's classification, Mechanism by which the filler enhances the mechanical properties of the materials, various factors which affect the properties of the coatings. Various methods of incorporation of fillers in the coating systems are discussed. Various nanofillers such as SiO 2 (Silicon Dioxide), TiO 2 (Titanium Dioxide), AL 2 O 3 (Aluminium Oxide), antimony doped tin oxide (ATO), BaSO 4 (Barium Sulphate), FE 2 O 3 (Ferric Oxide) as well as carbon nanotubes, graphene derived fillers and nano-diamonds are discussed in detail. The importance and effect of surface modification of fillers to enhance coating properties are also discussed along with challenges associated with polyurethane coatings and future trends.
聚氨酯(PU)是世界上最常见、用途最广泛、研究最多的材料。广泛应用于医疗、汽车、工业等领域。它可以在家具、涂料、粘合剂、建筑材料、油漆、弹性体、绝缘体、弹性纤维、泡沫、整体外皮等产品中找到,因为它具有非凡的性能,并且可以根据性能要求使用不同的原材料定制各种配方。虽然该材料具有迷人的性能,但也伴随着涂层性能差等各种问题。无机颜料和填料分散在有机组分和粘结剂中,以改善涂层的不同性能。本文综述了各种纳米填料在不同聚氨酯涂层体系中的应用。介绍了各种填料的分类、填料提高材料力学性能的机理、影响涂料性能的各种因素。讨论了在涂层系统中掺入填料的各种方法。详细讨论了各种纳米填料,如sio2(二氧化硅)、tio2(二氧化钛)、al2o3(氧化铝)、锑掺杂氧化锡(ATO)、baso4(硫酸钡)、fe2o3(氧化铁)以及碳纳米管、石墨烯衍生填料和纳米金刚石。讨论了填料表面改性对提高涂料性能的重要性和作用,以及聚氨酯涂料面临的挑战和未来趋势。
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引用次数: 2
Determination of Thermal Barrier Coatings Layers Optimum Thickness via PSO-SA Hybrid Optimization Method concerning Thermal Stress 考虑热应力的PSO-SA混合优化方法确定热障涂层最优厚度
Pub Date : 2019-10-14 DOI: 10.6000/2369-3355.2019.06.01.1
Ali Ghaseminezhad Koushali, M. Nazari, Masoud Roudneshin
Turbine entry temperature of turbo-engines has been increased to improve proficiency. Consequently, protecting the hot section elements experiencing aggressive service conditions necessitates the applying of thermal barrier coatings (TBC). Developing TBC systems and improving performance is an ongoing endeavour to prolong the lifetime. Thus, various studies have been conducted to find the optimum properties and dimensions. In this paper, the optimum thickness of intermediate bond coat (BC) and top coat (TC) have been determined via a novel hybrid particle swarm and simulated annealing stochastic optimization method. The optimum thicknesses have been achieved under the constraint of thermal stress induced by thermal fatigue, creep, and oxidation in the TC while minimizing the weight during twenty cycles. The solutions for BC and TC thicknesses are respectively 50 μm and 450 μm. Plane stress condition has been adopted for theoretical and finite element stress analysis, and the results are successfully compared. Received on 13-06-2019 Accepted on 02-07-2019 Published on 14-10-2019
涡轮发动机的涡轮入口温度已经提高,以提高熟练程度。因此,为了保护经历恶劣使用条件的热截面元件,需要使用热障涂层(TBC)。开发TBC系统和提高性能是延长寿命的持续努力。因此,人们进行了各种研究,以找到最佳的性能和尺寸。本文采用一种新型的混合粒子群和模拟退火随机优化方法,确定了中间键合层(BC)和面漆(TC)的最佳厚度。在热疲劳、蠕变和氧化引起的热应力约束下,获得了最佳厚度,同时在20次循环中使重量最小化。BC和TC厚度分别为50 μm和450 μm。采用平面应力条件进行理论和有限元应力分析,并对结果进行了比较。收稿日期:13-06-2019收稿日期:02-07-2019发布日期:14-10-2019
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引用次数: 0
New Flame Retardant and Antimicrobial Paints Based on Epoxy Paint Incorporated by Hexachlorocylodiphosphazane Derivatives for Protective Coating 防护涂料用六氯环二磷酰胺类环氧涂料的新型阻燃及抗菌涂料
Pub Date : 2019-06-25 DOI: 10.6000/2369-3355.2018.05.03.3
H. A. El‐Wahab, S. Mohamed, I. Gomaa
: In this particular research, hexachlorocylodiphosphazane derivatives types (I-II) were synthesized for use as a flame retardant and antimicrobial additives with epoxy varnish. Experimental coatings for wood and steel panels were carried out on a laboratory scale. The fire retardant efficiency of both coating types was considered by using the limiting oxygen index (LOI) test. The flame retardants mechanical properties were also studied. LOI results showed that coating with a compound containing chlorine, nitrogen and phosphorus demonstrate a significant retardant effect when combined with epoxy varnish comparing with the blank sample, which not contain on the hexachlorocylodiphosphazane derivative as an additive. The hexachlorocylodiphosphazane derivative also exhibits mild results as a preservative against microbiological attack. The mechanical properties of the painted dry films were investigated according to ASTM.
在这项特殊的研究中,合成了六氯环二磷酰胺衍生物类型(I-II),用于环氧清漆的阻燃和抗菌添加剂。在实验室规模上进行了木材和钢板的实验涂层。采用极限氧指数(LOI)试验考察了两种涂层的阻燃效果。研究了阻燃剂的力学性能。LOI结果表明,与未添加六氯环二磷衍生物的空白样品相比,含氯、氮、磷化合物的涂料与环氧清漆复合时具有显著的阻燃效果。六氯环二磷烷衍生物也表现出温和的结果作为防腐剂对微生物的攻击。根据ASTM标准对涂膜干膜的力学性能进行了研究。
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引用次数: 4
New Simple Modification of Dip, Spray and Cathodic Electrodeposition Coating Methods for Wire Coating (3D Coating) 线材涂层浸镀、喷涂和阴极电沉积镀膜方法的简单改进(3D镀膜)
Pub Date : 2019-03-12 DOI: 10.6000/2369-3355.2018.05.03.1
H. R. Sadig, Li Cheng, Xiang Tengfei
: In the current paper three most applied coating methods modified to suit wire coating (three dimensional coating). Capillary-gravitational coating (CGM) with natural motions considered to compensate the lifting of substrates, which normally occurs in the dip coating method. Besides a new economic- environmental friendly spray coating (EESM) assisted by the motor rotating to coat different wires, and branched cathodic electrodeposition (BCE) used also for the same mission. Thoroughly, several tests and evaluations carried out for those applied techniques. Remarkably, easy application detected for all modified methods. Unusually perfect morphology output and functional layers were synthesized. Comparison of all mentioned methods carried out considering loses and the number of coating time. Evaluation analysis has been comprehensively considered to find out capability of using these methods later on in the future.
本文对目前应用最广泛的三种涂层方法进行了改进,以适应线材涂层(三维涂层)。考虑自然运动的毛细管重力涂层(CGM),以补偿基材的抬升,这通常发生在浸渍涂层方法中。此外,还采用了经济环保的新型喷涂技术(EESM)和分支阴极电沉积技术(BCE)。对这些应用的技术进行了彻底的若干测试和评价。值得注意的是,所有修改的方法都可以轻松检测到应用程序。合成了异常完美的形态输出和功能层。考虑损耗和涂布次数,对上述方法进行了比较。综合考虑了评价分析,以找出这些方法在今后使用的能力。
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引用次数: 0
Plasma Cleaning of Metallic Mirrors from Carbon-Containing Films – New Possibilities for In Situ Monitoring of the Efficiency of Wall Conditioning in Fusion Devices 等离子体清洗含碳薄膜金属反射镜-原位监测聚变装置壁面调节效率的新可能性
Pub Date : 2019-03-12 DOI: 10.6000/2369-3355.2018.05.03.2
V. Voitsenya, V. Konovalov, A. I. Timoshenko, S. I. Solodovchenko, I. Ryzhkov, A. F. Shtan, A. N. Shapoval
.
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引用次数: 0
Reactively Magnetron Sputter-Deposited Ti (C,N) Nanocomposite Thin Films: Composition and Thermal Stability 反应磁控溅射沉积Ti (C,N)纳米复合薄膜:组成和热稳定性
Pub Date : 2018-11-12 DOI: 10.6000/2369-3355.2018.05.02.2
O. Fouad, Hong-Ying Lin, S. Shah
: Titanium carbonitride thin films were grown by reactive magnetron sputtering deposition of titanium carbide target in Ar/N 2 gas mixture on p-type silicon (100) substrates. With the increase of sputtering power up to 125W, the deposition rate and films thickness reached a maximum of 14nm/min and 430nm, respectively. A thick film of about 2200nm could be deposited for 120 min at the optimum deposition pressure of 20mTorr. Cathode current decreased from about 290mA to reach a value of about 235mA as the N 2 flow percentage increased from 0 to 100%. X-ray diffraction analyses of the deposited films confirmed the formation of titanium carbide and carbonitride layers as the nitrogen gas concentrations in the process gas were increased. SEM image of the deposited titanium carbonitride thin film for 5 min deposition time showed that the film started to grow as tiny particles of size as low as about 140nm, which in later stage coalesced together to form bigger grains and finally a continuous film. The deposited film shows good thermal stability upon annealing in air and in vacuum at 700 o C for 2 hours.
:在p型硅(100)衬底上,采用反应磁控溅射法在Ar/ n2混合气体中沉积碳化钛靶材,生长了碳氮化钛薄膜。当溅射功率增加到125W时,沉积速率和薄膜厚度分别达到最大值14nm/min和430nm。最佳沉积压力为20mTorr,沉积时间为120min,可沉积厚度约为2200nm的薄膜。当n2流量百分比从0增加到100%时,阴极电流从约290mA下降到约235mA。对沉积膜的x射线衍射分析证实,随着工艺气体中氮气浓度的增加,碳化钛和碳氮化层的形成。沉积时间为5 min的碳氮化钛薄膜的SEM图像显示,薄膜开始生长为低至140nm左右的微小颗粒,后期形成更大的颗粒,最终形成连续的薄膜。经空气和700℃真空退火2小时后,所制备的薄膜表现出良好的热稳定性。
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引用次数: 1
Polishing of Black and White CVD Grown Polycrystalline Diamond Coatings 黑色和白色CVD生长的多晶金刚石涂层的抛光
Pub Date : 2018-11-12 DOI: 10.6000/2369-3355.2018.05.02.3
Snigdha Roy, V. Balla, A. Mallik, V. Ralchenko, A. Bolshakov, E. E. Ashkinazi
Microwave plasma CVD growth can produce black and white varieties of polycrystalline diamond (PCD), depending on their as-grown purity. These two types of PCDs have been polished by mechanical and chemo-mechanical polishing respectively. It has been observed that initial roughness of 2.21μm for white PCD can be brought down to 175 nm after 70 hours of combined polishing, whereas, 85 hours of combined polishing could bring down the high initial roughness of 11.2μm for black PCD down to 546 nm at the end. Although, the material that was removed during polishing was higher for the black variety of PCD but it had lower polishing rate of 4nm/hr than white PCD (13nm/hr) during chemo-mechanical polishing. Such differential polishing rate was due to harder top polished surface of the black diamond than the white diamond. The nanoindentation study on the polished PCD surfaces revealed that the black PCD has a final nanohardness of 32.58±1 GPa whereas the white variety PCD had a polished surface nanohardness of 28.5±2 GPa. More conversion of diamond surface into harder amorphous sp3 than softer graphite during polishing action may have resulted such slow rate of anisotropic polishing for black diamond than white diamond. Received on 17-08-2018 Accepted on 27-09-2018 Published on 12-11-2018
微波等离子体CVD生长可以产生黑色和白色品种的多晶金刚石(PCD),这取决于它们的生长纯度。这两种类型的pcd分别用机械抛光和化学机械抛光进行抛光。结果表明,白色PCD的初始粗糙度为2.21μm,经过70 h的联合抛光后可降至175 nm,而黑色PCD的初始粗糙度为11.2μm,经过85 h的联合抛光后可降至546 nm。虽然黑色PCD在抛光过程中去除的物质较多,但在化学-机械抛光过程中,黑色PCD的抛光速度为4nm/hr,低于白色PCD (13nm/hr)。这种抛光率的差异是由于黑钻石的顶部抛光表面比白钻石更硬。抛光后的PCD表面纳米压痕研究表明,黑色PCD的最终纳米硬度为32.58±1 GPa,而白色PCD的抛光表面纳米硬度为28.5±2 GPa。在抛光过程中,金刚石表面向较硬的非晶态sp3的转化比较软的石墨多,这可能导致黑金刚石的各向异性抛光速率比白金刚石慢。收稿日期:17-08-2018收稿日期:27-09-2018发布日期:12-11-2018
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引用次数: 2
Solvent Vapor Induced Film Formation of PS/AgNPs Composites Using Spectroscopic Techniques 溶剂气相诱导PS/AgNPs复合材料成膜的光谱技术研究
Pub Date : 2018-11-12 DOI: 10.6000/2369-3355.2018.05.02.1
C. Akaoglu, S. Ugur
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引用次数: 0
Review on Opacifying Polymeric Pigment: Reconceive Hiding 高分子颜料的不透明研究进展:再现隐藏
Pub Date : 2018-11-12 DOI: 10.6000/2369-3355.2018.05.02.4
Siddhi Shah, P. Mahanwar
: A hollow core-shell latex particle synthesized through sequential semi-continuous emulsion polymerization method has served as a promising substitute to white inorganic pigments useful for the coating applications. Incorporating more amount of Titanium dioxide in the paint is a costly measure with diminishing returns. Severe paint defects such as phase separation, agglomeration or settling arises due to incompatibility between inorganic pigments and organic resins. Opaque polymer helps in minimizing the cost of Titania in surface coating formulations. It provides white appearance and hiding due to diffraction of incoming light in different directions. It has gained widespread importance over the years due to its unique structure and morphology. It has potential applications in other technologies such as micro-encapsulation, paper coatings and controlled release of drugs. Osmotic swelling – the most prominent approach involves the synthesis of an ionizable core particle which is encapsulated by another polymer functioning as shell, followed by neutralization with the addition of suitable alkali. Significant techniques have been developed including hydrocarbon encapsulation and water-in-oil-in-water emulsion in this field.
摘要:采用连续半连续乳液聚合法制备的空心核壳乳胶颗粒是一种很有前途的涂料用无机白色颜料的替代品。在油漆中加入更多的二氧化钛是一项代价高昂且收益递减的措施。由于无机颜料与有机树脂不相容,会出现相分离、结块或沉淀等严重的油漆缺陷。不透明聚合物有助于降低表面涂层配方中二氧化钛的成本。由于入射光在不同方向的衍射,它提供了白色的外观和隐藏。多年来,由于其独特的结构和形态,它得到了广泛的重视。它在微胶囊、纸张涂层和药物控释等其他技术中具有潜在的应用前景。渗透膨胀-最突出的方法包括合成一个可电离的核心粒子,该粒子被另一种具有外壳功能的聚合物包裹,然后用适当的碱进行中和。油气包封技术和油包水乳液技术是目前该领域发展的重要技术。
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引用次数: 0
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Journal of Coating Science and Technology
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