Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-9
A. Ershov, О. Zelenina
Purpose. To increase the efficiency of the plasma coating by developing a method of ion-arc activation of the base using an activating electrode, which leads to an increase in the adhesion strength of the coating due to the sputtering of surface oxides of the base. Research methods. Experimental and computational, mechanical tests, optical microscopy. The development of the method of ion-arc activation of the part base with an increase in the distance of coating deposition consists in application of an activating electrode located at the surface of the base to create an additional activating arc. The influence of the activating arc on bases for creating an additional activating arc. The influence of the activating arc on the adhesion strength of the coating is determined. The estimation of the current density of the activating arc for the sputtering of surface base oxides is carried out. Results. A method of arc activation of the base surface with an increase in the coating distance is found. It is shown that application of an activating arc of reverse polarity that burns between the additional electrode and the base leads to ion bombardment of the surface by sputtering surface oxides and the creation of microcraters on the base surface. As a result, the bond strength is doubled compared to the bond strength obtained without the use of ion-arc activation of the base. The calculations of the rate of cathodic sputtering of the surface oxides of the base are carried out and the minimum activation current density of the base is determined, which leads to the complete sputtering of a layer of oxides of a given thickness. Scientific novelty. It has been determined that, despite the rapid oxidation of the base under atmospheric conditions, application of the method of ion-arc cleaning of the surface during coating leads to a significant increase in the adhesion strength of the coating to the base. Practical value. The obtained results of increasing the adhesion strength rise the efficiency, the guaranteed service life of the plasma coating on the parts of machines and mechanisms
{"title":"Method of arc activation of the base at increasing the distance plasma spraying","authors":"A. Ershov, О. Zelenina","doi":"10.15588/1607-6885-2021-2-9","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-9","url":null,"abstract":"Purpose. To increase the efficiency of the plasma coating by developing a method of ion-arc activation of the base using an activating electrode, which leads to an increase in the adhesion strength of the coating due to the sputtering of surface oxides of the base. \u0000Research methods. Experimental and computational, mechanical tests, optical microscopy. The development of the method of ion-arc activation of the part base with an increase in the distance of coating deposition consists in application of an activating electrode located at the surface of the base to create an additional activating arc. The influence of the activating arc on bases for creating an additional activating arc. The influence of the activating arc on the adhesion strength of the coating is determined. The estimation of the current density of the activating arc for the sputtering of surface base oxides is carried out. \u0000Results. A method of arc activation of the base surface with an increase in the coating distance is found. It is shown that application of an activating arc of reverse polarity that burns between the additional electrode and the base leads to ion bombardment of the surface by sputtering surface oxides and the creation of microcraters on the base surface. As a result, the bond strength is doubled compared to the bond strength obtained without the use of ion-arc activation of the base. The calculations of the rate of cathodic sputtering of the surface oxides of the base are carried out and the minimum activation current density of the base is determined, which leads to the complete sputtering of a layer of oxides of a given thickness. \u0000Scientific novelty. It has been determined that, despite the rapid oxidation of the base under atmospheric conditions, application of the method of ion-arc cleaning of the surface during coating leads to a significant increase in the adhesion strength of the coating to the base. \u0000Practical value. The obtained results of increasing the adhesion strength rise the efficiency, the guaranteed service life of the plasma coating on the parts of machines and mechanisms","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"129958432","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-14
V. Kardashov, О. Kashuba
The problem of formation and ergonomics of ecologically compact electric transport
生态紧凑型电动交通的形成与人机工程学问题
{"title":"The problem of formation and ergonomics of ecologically compact electric transport","authors":"V. Kardashov, О. Kashuba","doi":"10.15588/1607-6885-2021-2-14","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-14","url":null,"abstract":"The problem of formation and ergonomics of ecologically compact electric transport","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"30 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"125193286","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-10
L. Deineha, А. Berezhnoi, V. Kozlov, V. Sudakov
Purpose. Analyze the effectiveness of using wavelet analysis to assess the quality of metal surfaces. Investigate the possibility of using wavelet analysis in ultrasonic flaw detection. Determine the optimal wavelet families and their criteria for assessing the quality of metal surface processing. Research methods. Orthogonal wavelets are considered: Daubechies wavelet, Simlet wavelet and Coiflet wavelet, which provide the possibility of performing a discrete wavelet transform procedure. The criteria influencing the effectiveness of ultrasonic signal filtering by methods using wavelet analysis are considered. Ultrasonic signals were filtered using wavelet functions. Results. It has been determined that for successful signal filtering, the selected wavelet method must provide a discrete wavelet transformation and have a similarity in the wavelet function shape in the local features of the ultrasonic signals flaw detector. During the work, a rigid threshold for limiting the detail coefficients of wavelet analysis was chosen, as it is the best for filtering tasks. The filtering efficiency is confirmed by the relatively high signal to noise ratio, as well as by the fact that the shape of the pulse extracted from the defect remained almost unchanged. Scientific novelty. When using the Daubechies and Coiflet wavelets as basic functions, as a result of wavelet filtering, it was possible to increase the signal to noise ratio by 20 dB and confidently isolate the useful signal against the background noise, which indicates the prospects of using this kind of transformations in filtering problems. Practical value. The obtained solutions can be used for implementation in signal filtering algorithms in digital processing units of automated non-destructive ultrasonic control systems.
{"title":"Quality evaluation of metal surfaces treatment by wavelet analysis","authors":"L. Deineha, А. Berezhnoi, V. Kozlov, V. Sudakov","doi":"10.15588/1607-6885-2021-2-10","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-10","url":null,"abstract":"Purpose. Analyze the effectiveness of using wavelet analysis to assess the quality of metal surfaces. Investigate the possibility of using wavelet analysis in ultrasonic flaw detection. Determine the optimal wavelet families and their criteria for assessing the quality of metal surface processing. \u0000Research methods. Orthogonal wavelets are considered: Daubechies wavelet, Simlet wavelet and Coiflet wavelet, which provide the possibility of performing a discrete wavelet transform procedure. The criteria influencing the effectiveness of ultrasonic signal filtering by methods using wavelet analysis are considered. Ultrasonic signals were filtered using wavelet functions. \u0000Results. It has been determined that for successful signal filtering, the selected wavelet method must provide a discrete wavelet transformation and have a similarity in the wavelet function shape in the local features of the ultrasonic signals flaw detector. During the work, a rigid threshold for limiting the detail coefficients of wavelet analysis was chosen, as it is the best for filtering tasks. The filtering efficiency is confirmed by the relatively high signal to noise ratio, as well as by the fact that the shape of the pulse extracted from the defect remained almost unchanged. \u0000Scientific novelty. When using the Daubechies and Coiflet wavelets as basic functions, as a result of wavelet filtering, it was possible to increase the signal to noise ratio by 20 dB and confidently isolate the useful signal against the background noise, which indicates the prospects of using this kind of transformations in filtering problems. \u0000Practical value. The obtained solutions can be used for implementation in signal filtering algorithms in digital processing units of automated non-destructive ultrasonic control systems.","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"50 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"127480336","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-15
I. Titov, А. Nedolya
Model of the impurities redistribution in the surface layer of an alloy under the action of pulsed laser radiation
脉冲激光作用下合金表层杂质重分布的模型
{"title":"Model of the impurities redistribution in the surface layer of an alloy under the action of pulsed laser radiation","authors":"I. Titov, А. Nedolya","doi":"10.15588/1607-6885-2021-2-15","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-15","url":null,"abstract":"Model of the impurities redistribution in the surface layer of an alloy under the action of pulsed laser radiation","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"71 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"116062401","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-11
I. Pozhueva, Т. Levitskaya
Purpose of work. Construction of method for calculating the stress-strain state of cylindrical shell with small initial deflection, to which an end load is applied, using the method of characteristics. Comparison of the calculation results of the obtained model with the works of other authors in this area. Research methods. For the calculation, the equations of motion of the Timoshenko type shell were used, taking into account both the shear deformation and inertia of rotation, and some nonlinear terms, to which the method of characteristics was applied. To obtain the equations of shell motion, the Hamilton-Ostrogradsky variational principle was used. Results method is proposed for calculating the stress-strain state of a cylindrical shell with a small initial deflection using characteristics. Comparative analysis of the calculation results with research in this area by other authors, which showed the effectiveness of the proposed method. Scientific novelty. The equations of the classical theory of shells, based on the Kirchhoff-Love hypotheses, which do not take into account the shear deformation and inertia of rotation, as well as linear equations of the Timoshenko type, have become widespread. In this work, a model of the stress-strain state of an axisymmetric shell with small initial deflections is constructed, taking into account both shear deformation and rotational inertia, and some nonlinear terms. Practical value. The proposed method can be used to calculate the stress-strain state of structures in which thin shells are present as elements, taking into account small initial deflection. This method makes it possible to study the influence of the characteristics of the initial deflection on the stress-strain state of the entire structure.
{"title":"Stress-deformed state of the shell with a small initial deflection under the action of the end load","authors":"I. Pozhueva, Т. Levitskaya","doi":"10.15588/1607-6885-2021-2-11","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-11","url":null,"abstract":"Purpose of work. Construction of method for calculating the stress-strain state of cylindrical shell with small initial deflection, to which an end load is applied, using the method of characteristics. Comparison of the calculation results of the obtained model with the works of other authors in this area. \u0000Research methods. For the calculation, the equations of motion of the Timoshenko type shell were used, taking into account both the shear deformation and inertia of rotation, and some nonlinear terms, to which the method of characteristics was applied. To obtain the equations of shell motion, the Hamilton-Ostrogradsky variational principle was used. \u0000Results method is proposed for calculating the stress-strain state of a cylindrical shell with a small initial deflection using characteristics. Comparative analysis of the calculation results with research in this area by other authors, which showed the effectiveness of the proposed method. \u0000Scientific novelty. The equations of the classical theory of shells, based on the Kirchhoff-Love hypotheses, which do not take into account the shear deformation and inertia of rotation, as well as linear equations of the Timoshenko type, have become widespread. In this work, a model of the stress-strain state of an axisymmetric shell with small initial deflections is constructed, taking into account both shear deformation and rotational inertia, and some nonlinear terms. \u0000Practical value. The proposed method can be used to calculate the stress-strain state of structures in which thin shells are present as elements, taking into account small initial deflection. This method makes it possible to study the influence of the characteristics of the initial deflection on the stress-strain state of the entire structure.","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"1 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131745264","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-16
L. Gulyaeva
Professional direction of physics teaching of future engineers: practical aspect
未来工程师物理教学的专业方向:实践性方面
{"title":"Professional direction of physics teaching of future engineers: practical aspect","authors":"L. Gulyaeva","doi":"10.15588/1607-6885-2021-2-16","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-16","url":null,"abstract":"Professional direction of physics teaching of future engineers: practical aspect","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"138 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"121011016","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-12
Р. Shtanko, S. Ryagin, І. Geletiy, А. Kononenko
Purpose. Improvement of the quasi-analytical method of nonlinear differential equation solution and its approbation with reference to beams of variable cross-section on the elastic base with two base factors. Research methods. Boundary conditions in the form of required number of correspondently transformed equations are added to the system of the linear algebraic equations which results from substitution of approximating function with constant factors (for example – power function) in the nonlinear differential equation and fixation of a set of variable values. The total number of the equations have to correspond to quantity of constant factors if the further solution will be carried out by an analytical method. Results. Deflection diagram of a trapezoid concrete beam with rectangular cross-section of variable height on the elastic base with two base factors has been calculated during approbation. Average solution error was equal to 0.06%. Distributions of the bending moments and normal stresses along the beam have been researched. Scientific novelty. The authors did not meet in literature such method of nonlinear differential equation solution. Practical value. The quasi-analytical method with realised consideration of boundary conditions that has been offered can be used for solution of differential equations of any order with various types of nonlinearity, including calculations of beams of variable cross-section on the elastic base.
{"title":"Design of a beam of variable cross-section on the elastic base by the quasi-analytical method considering boundary conditions","authors":"Р. Shtanko, S. Ryagin, І. Geletiy, А. Kononenko","doi":"10.15588/1607-6885-2021-2-12","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-12","url":null,"abstract":"Purpose. Improvement of the quasi-analytical method of nonlinear differential equation solution and its approbation with reference to beams of variable cross-section on the elastic base with two base factors. \u0000Research methods. Boundary conditions in the form of required number of correspondently transformed equations are added to the system of the linear algebraic equations which results from substitution of approximating function with constant factors (for example – power function) in the nonlinear differential equation and fixation of a set of variable values. The total number of the equations have to correspond to quantity of constant factors if the further solution will be carried out by an analytical method. \u0000Results. Deflection diagram of a trapezoid concrete beam with rectangular cross-section of variable height on the elastic base with two base factors has been calculated during approbation. Average solution error was equal to 0.06%. Distributions of the bending moments and normal stresses along the beam have been researched. \u0000Scientific novelty. The authors did not meet in literature such method of nonlinear differential equation solution. \u0000Practical value. The quasi-analytical method with realised consideration of boundary conditions that has been offered can be used for solution of differential equations of any order with various types of nonlinearity, including calculations of beams of variable cross-section on the elastic base.","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"15 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"115593946","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-4
O. Sydorchuk
Purpose. Production of die tool from steel with regulation of austenitic transformation during operation to increase the level of service life during hot deformation of copper-nickel alloy. Research methods. Metallographic, high-temperature X-ray phase and dilatometric analyzes of research steel. Results. The mode of heat treatment (incomplete annealing) of steel 4Х3Н5М3Ф at a temperature of 750±20 °С, obtained by electroslag remelting, allowed to obtain a perlite-sorbitol structure at a hardness of33–34 HRC and allowed better machining by cutting the workpiece alloy. The proposed mode of final heat treatment (hardening 1030±10 °C and tempering 600±5 °C) of the investigated steel, makes it possible to heat the matrix during operation to a temperature of 600 °C. Scientific novelty. The thermal stability of the tool for hot deformation can be significantly increased when using steel with adjustable austenitic transformation during operation. Such steel in the initial state has a ferrite base, and when heated to operating temperatures occurs from α-Fe to γ-Fe conversion and, subsequently, the austenitic structure is preserved throughout the period of high-temperature operation of the stamping tool. It is confirmed that the stamping tool made of steel 4Kh3N5М3F when pressing a copper-nickel alloy works in the temperature range corresponding to the austenitization process. Practical value. Abbreviated technological operation, namely thermo-deformation processing (forging) of ingots obtained by electroslag remelting. Experimental-industrial tests of the die tool of steel 4Х3Н5М3Ф in the manufacture of tube blanks of Ø 67±0,1 mm from a copper-nickel alloy of the МНЖ 5-1 brand are carried out. As a result of research “Artemovsk plant for processing of non-ferrous metals and alloys” (Bakhmut, Donetsk region, Ukraine) at an operating temperature of 900–950 ° C, matrices made of steel 4Х3Н5М3Ф (without deformation-forging) showed stability in three times higher than the matrices from steel 3Х3М3Ф made at the enterprise.
{"title":"Obtaining tube blanks from copper-nickel alloy МНЖ 5-1 when using a tool made of die steel adjustable austenitic transformation during operation","authors":"O. Sydorchuk","doi":"10.15588/1607-6885-2021-2-4","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-4","url":null,"abstract":"Purpose. Production of die tool from steel with regulation of austenitic transformation during operation to increase the level of service life during hot deformation of copper-nickel alloy. \u0000Research methods. Metallographic, high-temperature X-ray phase and dilatometric analyzes of research steel. \u0000Results. The mode of heat treatment (incomplete annealing) of steel 4Х3Н5М3Ф at a temperature of 750±20 °С, obtained by electroslag remelting, allowed to obtain a perlite-sorbitol structure at a hardness of33–34 HRC and allowed better machining by cutting the workpiece alloy. The proposed mode of final heat treatment (hardening 1030±10 °C and tempering 600±5 °C) of the investigated steel, makes it possible to heat the matrix during operation to a temperature of 600 °C. \u0000Scientific novelty. The thermal stability of the tool for hot deformation can be significantly increased when using steel with adjustable austenitic transformation during operation. Such steel in the initial state has a ferrite base, and when heated to operating temperatures occurs from α-Fe to γ-Fe conversion and, subsequently, the austenitic structure is preserved throughout the period of high-temperature operation of the stamping tool. It is confirmed that the stamping tool made of steel 4Kh3N5М3F when pressing a copper-nickel alloy works in the temperature range corresponding to the austenitization process. \u0000Practical value. Abbreviated technological operation, namely thermo-deformation processing (forging) of ingots obtained by electroslag remelting. Experimental-industrial tests of the die tool of steel 4Х3Н5М3Ф in the manufacture of tube blanks of Ø 67±0,1 mm from a copper-nickel alloy of the МНЖ 5-1 brand are carried out. As a result of research “Artemovsk plant for processing of non-ferrous metals and alloys” (Bakhmut, Donetsk region, Ukraine) at an operating temperature of 900–950 ° C, matrices made of steel 4Х3Н5М3Ф (without deformation-forging) showed stability in three times higher than the matrices from steel 3Х3М3Ф made at the enterprise.","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"89 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"124398288","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-7
O. Kachan, S. Ulanov
Purpose. Improving the quality of manufacturing of blanks for compressor rotor blades by hot extrusion. Research methods and equipment. The research was carried out using a crank press with a force of 1000 kN, in split dies in accordance with a serial technological process. The dies were heated up to 150 ... 200 °С, to improve the work when extruding the blanks of the rotor blades made from the titanium alloy ВT8. The thickness of the copper coating was measured with an ИTMП-3 magnetic induction device with an error of ± 2 μm. X-ray spectral microanalysis was performed on an ISM-6360ALA scanning microscope. The billets were heated in an MП-2В furnace. Results. It has been established that the quality of blade blanks made of ВT8 titanium alloy obtained by hot extrusion is influenced by the state of the copper coating, which is preliminarily applied to the surface of the original blank. When the initial blanks are heated, copper is oxidized and in the temperature range of 250…700 °С the oxidation rate proceeds according to a linear pattern, and after 700…750 °С – according to a parabolic pattern. Oxidation of the copper coating occurs unevenly not only within one workpiece, but also within the batch, which leads to a decrease in durability and deterioration of the surface quality of the blade workpieces obtained by hot extrusion. Research carried out by X-ray spectral microanalysis of the copper coating revealed the presence of aluminum oxides of varying degrees of dispersion. The source of this material in the copper coating is caricature of corundum used in blowing into the surface of the billet, which is the reason for the appearance of scoring on the blade blank. It was also found that longitudinal marks on the blade are a consequence of the appearance of a matrix of tubercles (sagging) on the working surface of the die, caused by the adhesion of the deformable material of the blade to the base metal of the tool. Scientific novelty. The regularity of the influence of the heating temperature of the initial blank of the blade on the oxidation rate of the copper coating has been established. The mechanism of the influence of the oxidation of the copper coating and the adhesion of contacting materials during hot extrusion on the surface condition of the resulting blanks is disclosed. Practical value. The results obtained make it possible to improve the quality of the manufactured blanks of the compressor rotor blades by hot extrusion.
{"title":"Features of the process of hot extrusion of blanks of the rotor blades of a GTE compressor","authors":"O. Kachan, S. Ulanov","doi":"10.15588/1607-6885-2021-2-7","DOIUrl":"https://doi.org/10.15588/1607-6885-2021-2-7","url":null,"abstract":"Purpose. Improving the quality of manufacturing of blanks for compressor rotor blades by hot extrusion. \u0000Research methods and equipment. The research was carried out using a crank press with a force of 1000 kN, in split dies in accordance with a serial technological process. \u0000The dies were heated up to 150 ... 200 °С, to improve the work when extruding the blanks of the rotor blades made from the titanium alloy ВT8. \u0000The thickness of the copper coating was measured with an ИTMП-3 magnetic induction device with an error of ± 2 μm. \u0000X-ray spectral microanalysis was performed on an ISM-6360ALA scanning microscope. \u0000The billets were heated in an MП-2В furnace. \u0000Results. It has been established that the quality of blade blanks made of ВT8 titanium alloy obtained by hot extrusion is influenced by the state of the copper coating, which is preliminarily applied to the surface of the original blank. \u0000When the initial blanks are heated, copper is oxidized and in the temperature range of 250…700 °С the oxidation rate proceeds according to a linear pattern, and after 700…750 °С – according to a parabolic pattern. \u0000Oxidation of the copper coating occurs unevenly not only within one workpiece, but also within the batch, which leads to a decrease in durability and deterioration of the surface quality of the blade workpieces obtained by hot extrusion. \u0000Research carried out by X-ray spectral microanalysis of the copper coating revealed the presence of aluminum oxides of varying degrees of dispersion. \u0000The source of this material in the copper coating is caricature of corundum used in blowing into the surface of the billet, which is the reason for the appearance of scoring on the blade blank. \u0000It was also found that longitudinal marks on the blade are a consequence of the appearance of a matrix of tubercles (sagging) on the working surface of the die, caused by the adhesion of the deformable material of the blade to the base metal of the tool. \u0000Scientific novelty. The regularity of the influence of the heating temperature of the initial blank of the blade on the oxidation rate of the copper coating has been established. The mechanism of the influence of the oxidation of the copper coating and the adhesion of contacting materials during hot extrusion on the surface condition of the resulting blanks is disclosed. \u0000Practical value. The results obtained make it possible to improve the quality of the manufactured blanks of the compressor rotor blades by hot extrusion.","PeriodicalId":423067,"journal":{"name":"Innovative Materials and Technologies in Metallurgy and Mechanical Engineering","volume":"107 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2021-09-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"132731935","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2021-09-14DOI: 10.15588/1607-6885-2021-2-5
L. Malinov, V. Malinov, D. Burova
The relevance. Improving the mechanical properties of steels makes it possible to increase the service life of machine parts, which is an important task in materials science. One of the promising directions in its solution is to obtain in steel a multiphase structure, one of the main components of which is metastable austenite, which undergoes a dynamic deformation martensitic transformation (DDMT) - self-hardening effect under loading (SHL). Methods providing the required structure are isothermal and step quenching. However, at present, when they are carried out for cooling from the austenitizing temperature and holding at the constant temperature used non-environmentally friendly substances: heated oil, molten salts or alkalis. In this regard the actual problem is the exclusion of them from the technological process. The possibility of solving this problem on several steels has shown. Purpose is to show the possibility of increasing the mechanical properties of the studied steels 30ХГСА, 38ХС, 45Г, 40ХН, 10Г12, 60Х18 by using rational modes of an environmentally friendly method of steels quenching (isothermal - for low-alloyed and step - for high-alloyed) due to obtaining in their structure along with other components of metastable residual austenite and the implementation of the SHL effect. Research methods. Samples of the investigated steels after austenitization (in some cases with holding in IСIT) were cooled in water to the temperature of lower bainite formation (isothermal quenching) or stabilization of supercooled austenite to martensitic transformation upon cooling (step quenching), after which they were kept in a furnace and cooled in air to room temperature. Durometric, metallographic and X-ray research methods were used. The tensile properties and impact strength were determined. These properties were compared with those obtained for the studied steels after a typical heat treatment, including quenching in oil and tempering. Results. It is shown that isothermal and step quenching of the investigated steels without the use of non-environmentally friendly substances, carried out according to rational modes, makes it possible to increase the mechanical properties in comparison with their level after the commonly used quenching in oil (fire hazard, the vapors are cancerogenic) and tempering. This is achieved by obtaining a multiphase structure with metastable austenite. Scientific novelty. It is proposed to obtain a multiphase structure with metastable austenite in them to improve the mechanical properties of the studied steels by conducting isothermal and step quenching in an environmentally friendly way without using heated oil, molten salts or alkalis. Practical value. For the studied steels the modes of isothermal and step quenching are determined in an environmentally friendly way, which make it possible to increase the mechanical properties in comparison with the level achieved by quenching and tempering. Wherein in contrast t
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