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Breakage Monitoring of Executive Body Cutters in Continuous Miner According to Mechanical Vibration Parameters. Part 1. Research Methodology 基于机械振动参数的连续采煤机执行体铣刀断裂监测。第1部分。研究方法
IF 0.2 Pub Date : 2022-02-03 DOI: 10.21122/2227-1031-2022-21-1-5-11
V. Sheleg, A. S. Romanovich, I. A. Konoplianik
Vibromonitoring is the most methodologically developed and technically equipped with recording tools and data processing approach. However, in the sources of scientific and technical information about mining it is presented much less than other monitoring methods. One of the promising ways to solve this problem, in particular monitoring the breakage of cutting disc cutters of an executive body, is to use parameters of natural oscillations of the parts of gearboxes that occur during impulse loading due to such breakages. It should be noted that in the technically complex equipment of the mining industry, in particular in mining machines, there are many sources of vibration, the vibtaions of which are superimposed on each other. And it is not always possible to isolate and identify the required informative signal with the source. With this in mind the paper presents a research methodology on the possibility of monitoring the breakage of the executive body cutters on the example of the continuous miner “Universal 600” according to the parameters of natural vibrations of the executive body cutting discs arising from the breakage of the cutters. The place of registration of these vibrations is determined – the gearbox handles, on the output shafts of which cutting discs are placed. The frequency of such vibrations is set equal to ~5 Hz. The possibility of using the AGAT-M vibration analyzer with M/AC102-1A vibration sensors as a means of further research has been substantiated in the paper. The paper considers an option of placing vibration sensors on non-rotating gear housings of the executive body drive. An algorithm for recording vibration parameters has been developed, which makes it possible to separate its sources.
振动监测是方法上最发达的,技术上配备了记录工具和数据处理方法。但是,在有关采矿的科学和技术资料来源中,它比其他监测方法提出的要少得多。解决这一问题的一种有希望的方法,特别是监测执行机构的切割盘刀具的断裂,是使用齿轮箱部件在脉冲加载期间由于这种断裂而发生的自然振荡的参数。应该指出的是,在采矿工业的技术复杂的设备中,特别是在采矿机器中,有许多振动源,它们的振动是相互叠加的。而且并不总是能够将所需的信息信号与源隔离和识别。基于此,本文以“万能600”连续采煤机为例,根据执行机构切割盘因刀具断裂而产生的自然振动参数,提出了一种监测执行机构刀具断裂可能性的研究方法。这些振动的记录位置是确定的-变速箱手柄,在其切割盘的输出轴上。这种振动的频率设定为~ 5hz。本文证实了使用AGAT-M振动分析仪与M/AC102-1A振动传感器作为进一步研究手段的可能性。本文考虑了在执行机构传动的非旋转齿轮箱上放置振动传感器的一种选择。提出了一种记录振动参数的算法,使振动源分离成为可能。
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引用次数: 0
Modelling of Ring-Shaped Compound Ultrasonic Waveguides by Means of Finite Elements Method 环形复合超声波导的有限元建模
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-476-481
D. Stepanenko, K. A. Bunchuk
The paper describes a technique for modelling and optimization of ring-shaped compound ultrasonic waveguides consisting of two sequentially joined segments of different materials by means of finite elements method. The possibility of using such waveguides for amplifying vibrations in amplitude has been justified in the paper. The advantage of the developed technique consists in possibility of its realization by means of standard engineering software, particularly COMSOL Multiphysics. The correctness and efficiency of the technique is proved by comparing the numerical data with the simulation results by means of transfer matrix method using equations of vibration of Euler – Bernoulli and Timoshenko type. It is shown that in compound ring-shaped waveguides two kinds of vibration modes are possible – variable-sign and constant-sign, moreover only constant-sign modes are of practical interest for amplification of vibration amplitude. Recommendations for selection of optimal geometric parameters of the waveguides are given, particularly it is shown that for ensuring maximum vibration amplification factor it is necessary to choose central angles of the waveguide segments with account for calculated dependence between amplification factor and angle, characterized by presence of several local maxima of the amplification factor. It is noted that the high accuracy of the existing semi-analytical methods for calculating and designing ring-shaped waveguides is achieved using methods based on the application of Timoshenko-type equations of vibration.
本文介绍了用有限元法对不同材料连续连接的环形复合超声波导进行建模和优化的方法。利用这种波导放大振幅振动的可能性在文中得到了证明。所开发的技术的优势在于可以通过标准的工程软件,特别是COMSOL Multiphysics实现。利用Euler - Bernoulli型和Timoshenko型振动方程,将数值数据与传递矩阵法的仿真结果进行比较,证明了该方法的正确性和有效性。结果表明,在复合环形波导中有两种可能的振动模式——变符号和常符号,而且只有常符号模式对振幅放大有实际意义。给出了选择最佳波导几何参数的建议,特别是为了保证最大的振动放大系数,必须考虑到放大系数与角度之间的计算依赖关系,选择波导段的中心角,其特征是放大系数存在几个局部最大值。本文指出,基于timoshenko型振动方程的计算和设计方法可以提高现有环形波导计算和设计方法的精度。
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引用次数: 0
Development of Technological Solutions for Sewer Rehabilitation Using Clinker Brick 利用熟料砖修复下水道的技术方案开发
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-499-505
D. Goncharenko, A. Aleinikova, S. Yesakova, R. Hudilin
The aim of the work is to develop a technology for the restoration of damaged sections of sewer collectors using clinker bricks. A significant part of such collectors in the Ukraine has completely exhausted their depreciation resource. For their construction, concrete and reinforced concrete were used, which are subject to destruction as a result of the influence of many factors and, above all, microbiological corrosion. Therefore, the selection of the optimal repair technology using corrosion-resistant clinker brick is relevant. The paper considers the problems of repair and reconstruction of worn-out collectors. Technical and technological solutions of an open method for their recovery using pneumatic formwork and corrosionresistant clinker brick are presented. The design of the collector lining structure has been carried out using the finite element method. To justify the feasibility of using the proposed technology, two options for restoring a worn-out collector have been considered: the “pipe-in-pipe” method and method developed by the authors using clinker bricks. The second option in terms of the cost of materials is almost four times more economical and more expedient than the first one (where polymer materials are used). The advantage of restoring circular sewer collectors by means of laying clinker bricks lies in the durability and resistance of this material (taking into account the anticorrosive composition of concrete) to the aggressive effects of the sewer environment. It should be noted that the application of the developed restoration technology is the most appropriate in conditions of sparse building or outside the city due to the significant volume of earthworks.
这项工作的目的是开发一种利用熟料砖修复下水道收集器受损部分的技术。乌克兰这类收藏者的很大一部分已经完全耗尽了他们的折旧资源。它们的建造使用混凝土和钢筋混凝土,由于许多因素的影响,尤其是微生物腐蚀,它们容易受到破坏。因此,选择最佳的耐腐蚀熟料砖修复工艺具有重要意义。本文研究了废旧集热器的维修与改造问题。介绍了采用气动模板和耐腐蚀熟料砖的开放式回收方法的技术和工艺方案。采用有限元法对集热器内衬结构进行了设计。为了证明使用所提出的技术的可行性,考虑了修复磨损收集器的两种选择:“管中管”方法和作者开发的使用熟料砖的方法。就材料成本而言,第二种选择几乎是第一种选择(使用聚合物材料)的四倍,也更方便。通过铺设熟料砖来修复循环下水道收集器的优点在于这种材料的耐久性和抵抗下水道环境的侵蚀作用的能力(考虑到混凝土的防腐成分)。需要注意的是,由于土方工程体积较大,在建筑稀疏或城市以外的条件下,应用已开发的修复技术最为合适。
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引用次数: 0
Determining Parameters of Functioning of Passenger Transport Routes by Means of Computer Simulation of Processes 利用计算机模拟过程确定客运路线功能参数
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-514-521
V. Dolia, K. Dolia, O. Dolia
The efficiency of the functioning of urban passenger transport routes has been studied in the paper. It has been established that the functioning of urban passenger transport routes takes place in a non-isolated environment, which affects the system from the moment of its formation and can lead to discrepancy between the calculated and actual efficiency of the system. As a result of the fucntioning indicator analysis of the passenger transportation route, it has been revealed that the environment of the route functioning affects the efficiency in a complex manner. Consequently, the mutual influence of one factor on others should be taken into account. Performance evaluation should be carried out for the entire route system, and not within the separately considered subsystem. As a result of the analysis of such key indicators as income, fuel costs, lubricants, maintenance and repair, discrepancies have been found between the planned values of indicators and actual data. It is determined that the distribution function of the random variables of these indicators is described by a normal law. At the final stage of the study, regularities in the influence of the road transport enterprise parameters on the probability of investment return have been obtained. The proposed integrated approach to determining the efficiency of urban passenger transport routes is based not only on the established, but also on the stochastic parameters that occur during the functioning of these routes. An algorithm has been developed for determining the efficiency of urban route passenger traffic, which takes into account the interrelation of income and expenses, modern ideas about the patterns of change in the prpbability of development of optimistic, pessimistic and intermediate scenarios for improvement of route efficiency events. The algorithm is based on formalized dependences of the change in time of the probabilities of income and expenses which are taken into account in the operation process of urban passenger transport routes with their various parameters.
本文对城市客运线路的运行效率进行了研究。研究表明,城市客运路线的运行发生在一个非孤立的环境中,这种环境从系统形成的那一刻起就对系统产生影响,并可能导致系统的计算效率与实际效率之间的差异。通过对客运航线功能指标的分析,揭示了航线功能环境对效率的影响是复杂的。因此,应该考虑到一个因素对其他因素的相互影响。性能评价应针对整个路线系统进行,而不是单独考虑子系统。在对收入、燃料费用、润滑剂、保养和修理等关键指标进行分析后,发现各项指标的计划值与实际数据之间存在差异。确定了这些指标的随机变量的分布函数符合正态规律。在研究的最后阶段,得到了道路运输企业参数对投资收益概率影响的规律。本文提出的确定城市客运路线效率的综合方法不仅基于既定路线,而且基于这些路线运行过程中发生的随机参数。本文提出了一种确定城市路线客运效率的算法,该算法考虑了收入和费用的相互关系,以及关于改善路线效率事件的乐观、悲观和中间情景发展概率变化模式的现代思想。该算法基于具有不同参数的城市客运路线运行过程中所考虑的收入和费用概率随时间变化的形式化依赖关系。
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引用次数: 0
Fuel Consumption of Wheeled Vehicle and Transportation Costs during Highway Construction/Reconstruction 公路建设/改造过程中轮式车辆油耗与运输成本
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-522-527
D. Leontiev, A. Ihnatenko, O. Synkovska, L. Ryzhikh, N. V. Smirnova, Yu. V. Aleksandrov, N. Rudenko
A method is proposed for determining the fuel consumption of a wheeled vehicle depending on its speed, road surface flatness and road slope in the longitudinal direction. The purpose of the research is to derive mathematical relationships for calculating the fuel consumption of vehicles, which is one of the transport cost factors during the construction/reconstruction or overhaul of a highway. The proposed polynomial dependencies for calculating fuel in addition to vehicle speed, road surface flatness and its longitudinal slope take into account the mass-dimensional parameters of vehicles involved in road traffic. New mathematical relationships between the speed of wheeled vehicles, road surface flatness and longitudinal road slope allow to simulate the change in the value of fuel consumption of a wheeled vehicle when the speed of traffic flow or the slope of the road surface changes in the forward or reverse direction of the vehicle. In a graphic way, the influence of the pavement slope on the value of fuel consumption, both loaded and unloaded wheeled vehicle is presented. When determining transport costs associated with the highway construction, reconstruction or overhaul it is proposed to use empirical mathematical relationships, which make it possible to obtain fuel consumption with an accuracy of 5 % and save up to 15 % of budget (private) investments. The analysis of scientific publications of the existing approach determine the transport costs associated with highway construction, reconstruction or overhaul. The presented method for determining the fuel consumption of wheeled vehicles with small and large loading capacity increases the accuracy of determining transportation costs and reduces the level of financial costs for highway construction, reconstruction or overhaul.
提出了一种根据轮式车辆行驶速度、路面平整度和路面纵向坡度确定轮式车辆油耗的方法。研究的目的是推导出计算车辆油耗的数学关系,这是公路建设/改建或大修期间运输成本因素之一。所提出的计算燃油的多项式依赖关系除了考虑车辆速度、路面平整度及其纵向坡度外,还考虑了道路交通中车辆的质量尺寸参数。轮式车辆的速度、路面平整度和纵向道路坡度之间的新的数学关系允许模拟当交通流速度或路面坡度在车辆的正反方向发生变化时,轮式车辆的油耗值的变化。以图形化的方式给出了路面坡度对轮式车辆的油耗值的影响。在确定与公路建设、重建或大修相关的运输成本时,建议使用经验数学关系,这使得有可能以5%的精度获得燃料消耗,并节省高达15%的预算(私人)投资。对现有科学出版物的分析方法确定了与公路建设、改建或大修相关的运输成本。本文提出的确定小载重和大载重轮式车辆油耗的方法,提高了确定运输成本的准确性,降低了公路建设、改建或大修的财务成本水平。
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引用次数: 0
Application of Phosphogypsum in Road Construction 磷石膏在道路施工中的应用
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-493-498
Ya. N. Kovalev, V. Yaglov, T. A. Chistova, V. V. Girinsky
Abstract. Currently the Republic of Belarus is solving the problem of processing a by-product – phosphogypsum, formed in the process of phosphorric acid production. The issue of utilization of phosphogypsum is becoming more and more relevant, and there are several reasons for this: transportation of phosphogypsum to dumps and its storage require large capital investments and operating costs; when creating phosphogypsum dumps, it is necessary to alienate large areas, sometimes even cultivated land; storage of this material in dumps, even with the neutralization of soluble impurities and with the observance of dump operational rules causes irreparable harm to the environment. There are known studies of scientists on the use of phosphogypsum for road construction as a binder for strengthening soils, foundations and repair work. The paper presents the results of experiments on obtaining road-building materials from this waste without converting it into a binder. Based on the research, a technology for the preparation of asphalt concrete mixtures with the use of mineral powder in the form of phosphogypsum dihydrate has been developed.
摘要目前,白俄罗斯共和国正在解决磷酸生产过程中产生的副产品——磷石膏的处理问题。磷石膏的利用问题变得越来越重要,其原因有以下几点:磷石膏到垃圾场的运输和储存需要大量的资金投资和运营成本;在建造磷石膏堆场时,有必要让出大面积,有时甚至是耕地;将这种材料储存在倾倒场,即使对可溶性杂质进行中和处理并遵守倾倒场操作规则,也会对环境造成无法弥补的损害。科学家们进行了一些已知的研究,将磷石膏用于道路建设,作为加固土壤、地基和修复工作的粘合剂。本文介绍了从这种废物中获得筑路材料而不将其转化为粘合剂的实验结果。在此基础上,开发了以二水磷石膏为原料的矿粉制备沥青混凝土混合料的工艺。
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引用次数: 2
Production of Thin PbxSn1–xTe Films by “Hot Wall” Method for Creating IR-Photodetectors 用“热壁”法制备PbxSn1-xTe薄膜制备红外探测器
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-482-486
V. A. Ivanov, V. V. Krasovskii, V. Gremenok, L. Postnova
Alloys of lead and tin telluride (PbxSn1–xTe) are materials with good thermoelectric properties, as well as semiconductors that can be used as long-wave infrared detectors. Polycrystalline telluride of PbxSn1–xTe (0.05 £ x £ 0.80) alloys has been synthesized by direct fusion technique. Thin films of these materials have been obtained by the hot wall method depositing Сorning 7059 on glass substrates at Tsub = (200–350) oC and vacuum of about 10–5 Torr. The microstructure of the films has been investigated by XRD, SEM and EDX methods. The X-ray spectra of thin films have been in satisfactorily agreement with the spectra of the powder target and indicated the absence of binary phases. The films have shown a natural cubic crystalline structure. While increasing the lead content, the unit cell parameter of the crystal also increases. The established linear relationship between the unit cell parameter and the elemental composition corresponds to Vegard's law. The SEM analysis has shown that the films are polycrystalline, have a columnar structure, are tightly packed and have good mechanical adhesion. The grain size depends on the chemical composition and temperature of the substrate. The electrical measurements have shown that the grown films are non-degenerate semiconductors of p-type conductivity. The conductivity of the films was in the range of σ = (3 × 101)–(1 × 104) Ω–1×cm–1. An increase of lead concentration leads to a decrease in electrical conductivity. Hall mobility in the grown thin films increases in the range of changes in the lead content from ~10 to ~23 at. %, and decreases with a further increase to ~33 at. %. At the same time, the strongest dependence of the decrease in mobility on an increase in temperature increase is observed for films with a high lead content and is explained by the predominant scattering of charge carriers by vibrations of the crystal lattice. For a sample with an average lead concentration, an alternative effect of two scattering mechanisms is observed in the temperature dependence of the mobility: by impurity ions and by phonons.
碲化铅锡合金(PbxSn1-xTe)是具有良好热电性能的材料,也是可以用作长波红外探测器的半导体材料。采用直接熔合法制备了PbxSn1-xTe (0.05 × 0.80)合金的多晶碲化物。在Tsub = (200-350) oC和真空约10-5 Torr的条件下,通过热壁法将Сorning 7059沉积在玻璃衬底上获得了这些材料的薄膜。采用XRD、SEM和EDX等方法对膜的微观结构进行了表征。薄膜的x射线谱图与粉末靶的x射线谱图符合得很好,表明没有二元相。薄膜呈现出天然的立方晶体结构。随着铅含量的增加,晶体的晶胞参数也随之增加。所建立的单晶参数与元素组成之间的线性关系符合维加德定律。SEM分析表明,薄膜为多晶,具有柱状结构,排列紧密,机械附着力好。晶粒大小取决于基体的化学成分和温度。电学测量表明,生长的薄膜是具有p型电导率的非简并半导体。薄膜的电导率在σ = (3 × 101) ~ (1 × 104) Ω-1×cm-1范围内。铅浓度的增加导致电导率的降低。在铅含量从~10 ~ ~23 at的变化范围内,生长薄膜的霍尔迁移率增加。%,并随着进一步增大而减小至~33 at。%。同时,对于高铅含量的薄膜,迁移率的降低对温度升高的依赖性最强,这可以用晶格振动导致载流子的主要散射来解释。对于具有平均铅浓度的样品,在迁移率的温度依赖性中观察到两种散射机制的替代效应:杂质离子和声子。
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引用次数: 0
Estimation Impact of Capital Development Projects on Adjacent Street and Road Network in Organization of Traffic by Means of Signal Controlled Intersections 信号控制交叉口交通组织中首都建设项目对相邻街道和道路网络影响的估算
IF 0.2 Pub Date : 2021-12-03 DOI: 10.21122/2227-1031-2021-20-6-506-513
A. Zedgenizov, D. Kapskiy, R. Lagerev
The paper discusses problems of assessing the impact of mass attraction centers on the adjacent street and road network in the process of their functioning, expansion or conversion. The choice of criteria for assessing the organization of traffic flow, given in the Russian and foreign literature, has been substantiated, in particular, it is proposed to use v/c ratio for adjacent junction and corresponding level of traffic service (LOS). The main models for estimating capacity of signalized intersections are presented. The procedures of forming a mathematical model for estimating the load factor of signalized intersections is shown. The concepts of lane group capacity, total lost time per cycle, phase coefficients, saturation flow rate, and coefficients taking into account the decrease in the ideal saturation flow rate are explained. A mathematical model for estimating transport demand is presented, which allows to calculate the intensity of traffic flow to and from the center of mass attraction on the basis of the total traffic flow of correspondence, share of visitors in individual transport, average filling of individual transport, and coefficient of daily irregularity upon arrival and departure of visitors on an individual transport. An integrated mathematical model of loaf factor is proposed which includes parameters for estimating transport demand for centers of mass embarrassment and parameters that determine the signalized intersections capacity. The uniqueness of the integrated model is that it simultaneously involves parameters reflecting the demand and capacity of loading intersection. Recommendations are made on assessing the level of traffic service flows and the v/s ratio, based on the data of transport demand and capacity, adjacent to the centers of mass attraction of the road network. The presented method of estimating the LOS based on the capacity of the signalized intersections allows us to estimate the influence degree of mass attraction centers on the adjacent urban road network.
本文讨论了大众吸引中心在其功能、扩建或改造过程中对邻近街道和道路网络影响的评估问题。俄罗斯和外国文献中给出的评估交通流组织的标准选择已得到证实,特别是建议使用相邻路口和相应交通服务水平(LOS)的v/c比率。介绍了信号交叉口通行能力估计的主要模型。给出了估计信号交叉口荷载系数的数学模型的建立过程。解释了通道群容量、每周期总损失时间、相位系数、饱和流量和考虑理想饱和流量下降的系数等概念。提出了一个交通需求估计的数学模型,该模型可以根据通信总交通流量、单个交通工具的游客比例、单个交通工具的平均填充量以及单个交通工具的游客到达和离开时的每日不规则系数来计算往返大众吸引力中心的交通流量强度。提出了一种综合交通流量因子的数学模型,该模型包含了大众交通枢纽的交通需求估算参数和信号交叉口通行能力的确定参数。综合模型的独特之处在于它同时包含了反映加载交叉口需求和通行能力的参数。根据交通需求和容量的数据,在道路网的大众吸引力中心附近,就评估交通服务流量水平和v/s比率提出建议。本文提出的基于信号交叉口通行能力的交通目标值估计方法,使我们能够估计交通质量吸引中心对相邻城市路网的影响程度。
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引用次数: 0
Determination of Adhesive and Cohesive Strength in Metal Coatings Deposited by Hypersonic Metallization 高超声速金属化金属镀层的粘结强度和内聚强度测定
IF 0.2 Pub Date : 2021-12-02 DOI: 10.21122/2227-1031-2021-20-6-459-464
F. Panteleenko, M. Karpets, M. Belotserkovsky, A. V. Sosnovsky
. It is known that at present, methods of thermal spraying are widely used to restore and strengthen various worn-out machine parts. As a rule, metal coatings applied by thermal spraying have lower strength characteristics than solid materials. It is believed that the strength of coatings is proportional to their adhesive and cohesive strength. The value of adhesive and cohesive strength depends on various factors, including the nature of the materials and the technology of coating. An important factor characterizing the possibility of using metal coatings in various industries is the strength of adhesion of coatings to the base metal. The paper presents the determination of the adhesive and cohesive strength of coatings from different materials, applied by the method of hypersonic metallization. The results of testing the strength of metal coatings made of ER316LSi-grade wire, nichrome (Cr20Ni80) and molybdenum wire are given in the paper. Based on the results of metallographic studies, the proportion of the participation of cohesive and adhesive components in the strength of coatings has been determined, and some features of coating destruction have been described. It has been found that the participation of the cohesive and adhesive components of the coating strength differs depending on the material used. The cohesive component prevails in the strength of coatings made of high-alloy wire of the ER316LSi-grade, at which destruction mainly occurs along the coating-base boundary. For nichrome coatings and especially for coatings made of molybdenum, the cohesive component is predominant, in which the destruction of the coating occurs not along the coating-base boundary, but between the coating layers.
. 据了解,目前广泛采用热喷涂的方法来修复和强化各种磨损的机械零件。通常,采用热喷涂的金属涂层的强度特性低于固体材料。人们认为涂层的强度与其粘接强度和内聚强度成正比。粘合剂和内聚强度的值取决于各种因素,包括材料的性质和涂层的技术。表征金属涂层在各种工业中使用可能性的一个重要因素是涂层与母材的附着力。本文介绍了采用高超声速金属化方法测定不同材料涂层的粘结强度和内聚强度。本文给出了er316lsi级焊丝、镍铬合金(Cr20Ni80)和钼丝金属镀层的强度测试结果。在金相研究的基础上,确定了内聚成分和粘结成分在涂层强度中的参与比例,并描述了涂层破坏的一些特征。已经发现,参与的内聚和粘合成分的涂层强度不同,取决于所使用的材料。er316lsi级高合金线材涂层强度中主要存在黏合成分,其破坏主要发生在涂层基底边界。对于镍铬合金涂层,特别是由钼制成的涂层,粘结成分占主导地位,其中涂层的破坏不是沿着涂层-基边界发生,而是在涂层之间发生。
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引用次数: 1
Methodological Basis of Virtual Reality Technology Application in Industrial Design 虚拟现实技术在工业设计中的应用方法论基础
IF 0.2 Pub Date : 2021-12-02 DOI: 10.21122/2227-1031-2021-20-6-465-475
A. Konstantinova, V. Ivchenko, V. V. Bakhonka, M. V. Salauyeu, V. N. Mаisei
The paper is devoted to the development of methodological foundations for the application of virtual reality technologies (VR-technologies) at various stages of car design and their promotion on the market, in particular, when performing design, prototyping, development of educational and advertising products. The paper analyzes the main areas of application of virtual reality technologies in industrial design in mechanical engineering. An overview of the parameters of the specialized software Unreal Engine 4 and the HTC Vive hardware set used to create and demonstrate virtual projects is performed. System requirements for computer software and hardware for creating virtual projects have been formed. A generalization of our own experience of using virtual reality technologies in the design of an electric vehicle with a frame-panel structure is carried out. The technique of using virtual reality tools in order to create virtual projects for demonstration of design solutions and functionality of mechanical engineering products is described. The issues of choosing software and hardware, their characteristics are considered, as well as a description of the stages of creating a virtual project is given. The process of developing a virtual project is divided into the stages of preparing and transforming a three-dimensional computer model of the demonstrated product into its virtual digital prototype, creating a virtual environment for it, assigning materials and textures with the necessary properties to the environment and the object, setting lighting, navigation parameters and animated actions, optimizing the display of shadows and finalizing the project. The main results of approbation of the developed methodology are presented on the example of creating virtual projects for demonstrating an electric vehicle: in an urban virtual environment and in a virtual pavilion.
本文致力于在汽车设计的各个阶段应用虚拟现实技术(vr -技术)的方法基础的发展及其在市场上的推广,特别是在执行设计,原型制作,开发教育和广告产品时。本文分析了虚拟现实技术在机械工程工业设计中的主要应用领域。概述了用于创建和演示虚拟项目的专用软件虚幻引擎4和HTC Vive硬件集的参数。创建虚拟项目对计算机软硬件的系统要求已经形成。将虚拟现实技术应用于框架-面板结构电动汽车设计的经验进行了总结。描述了利用虚拟现实工具创建虚拟项目以展示机械工程产品的设计方案和功能的技术。讨论了软件和硬件的选择问题及其特点,并对创建虚拟项目的各个阶段进行了描述。开发虚拟项目的过程分为准备和将演示产品的三维计算机模型转换为虚拟数字原型的阶段,为其创建虚拟环境,为环境和对象分配具有必要属性的材料和纹理,设置照明,导航参数和动画动作,优化阴影的显示和最终完成项目。通过创建虚拟项目来演示电动汽车:在城市虚拟环境和虚拟展馆中,给出了对开发方法的主要认可结果。
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